SIDE ENTRY BALL VALVES - CATALOG We are proud to present you our product Catalog for Side entry ball valves which is one of our major product lines. Our company is one of the most reputed and pioneer Engineering company with many years of experience in Deg and Engineering of Industrial valves, automated valve solutions and many other Industrial products. Our valves are being used in all industries including Oil and Gas, Petrochemical and Chemical. This product catalog is designed to assist our customers to understand our standard product range but not limited to the ranges given. Petrostar valves division is guided by Petrostar Eng. Group’s highest standard quality assurance program. Our quality chain starts from understanding customer’s requirements and delivering our valves to customer’s satisfaction and assures longest operation life for each product supplied. As a matter of policy Perostar team is committed for the timely supply of spares for any of our Valve in minimum possible time.
Petrostar valve offers wide ranges of Metallurgy including duplex, super duplex, monel, Incoloy etc. Our Engineering team is capable of offering special valves like Metal Seated Ball valves, Top Entry Ball Valves and Fully Welded Construction. Every Petrostar staff is happy to serve to each of our customer needs to the highest dedication as we are a group of people who wish to see a smiling and satisfied customer. We thank all our customers for the excellent extended to Petrostar Valve division.
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SIDE ENTRY BALL VALVES 2
FLOATING BALL VALVES The Petrostar floating ball valves are designed, constructed and tested according to the most recent international standards, such as API, ASME/ANSI, BS, DIN, etc. Wide ranges of materials are available as our standard ranges of metallurgy. Ball valves are available with in full compliance with NACE-MR-01-75. Special materials are also available on request. The ball valves are provided with soft seats with secondary metal seats for fire safety applications. In the event of disintegration of soft seats, well designed metal seats take care of sealing. The packing is provided with Graphite packing which is suitable to withstand highest temperature applications. Floating ball valves are generally used for lower operating pressure and smaller sizes. The line pressure acts on the ball surface to force the ball against lower pressure side seat. Petrostar valves are designed and manufactured with high precision engineering for the highest valve integrity even al lower pressure. Our Ball valve’s general features are listed as below 1) Cavity Relieving Seat: The trapped process medium can generate excessive pressure due to the thermo-volumetric expansion. The seat is designed in such a way that no excessive pressure can be built up in the cavity 2) Blow-out proof stems to prevent the media from blowing out. Smaller size valves are designed with self shouldered design with inside entry which assures maximum safety. 3) Anti-static ball device 4) Integral ISO mounting pad 5) NACE MR.01-75 as Standard 6) Fire safe according to API 607/ API 6FA 7) Available in Uni-body and Split body designs 8) Nil or lowest Emission 9) Designed according to ASME/ANSI B16.34 and BS5351. 10) Wide ranges of body/Internal/seat materials are available 11) Lowest operating torques for easy and economical actuation
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SIDE ENTRY BALL VALVES 3
TRUNNION BALL VALVES Principle of sealing: The sealing system of Trunnion ball valves manufactured by Petrostar are spring assisted ones, which provide tightness at low or high pressures range. The spring assistance provides the necessary initial sealing pressure at low pressure values, while the rising differential pressure resulting from the pressure increase presses the seat ring onto the ball surface. The ball valves can be assembled into the line regardless of the flow direction. Automatic reduction of body cavity pressure: The sealing system design in ball valves automatically allows the release of the excessive body cavity pressure into the lower pipe pressure side in case of pressure differences greater than 10 bars.
Bi-directional sealing system: The special sealing system of ball valves assures the inlet and outlet side tightness of body cavity. In case of failure of either gasket, the remaining seal provides the tightness of the body cavity. The double sealing system of Trunnion type ball valves includes a PFTE insert besides the specially formed elastomer sealing element, which also fulfills the bearing function between the ball and the seat ring. Furthermore, it protects the gasket from failures caused by solid particles and by the erosion of the flowing medium.
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SIDE ENTRY BALL VALVES 4
Secondary sealing system at the seat ring: The design of Trunnion ball valves allows injection of plastic packing material and therefore smaller leakages can be temporarily eliminated in closed position. Injection of the packing material to the ball is possible through special ducts machined into the sealing groove of the seat ring, assuring the tightness between the seat ring and the ball.
Double sealing system at the driving stem: Two sealing elements assure the sealing of the driving stem into the direction of the ambient area. In case of failure, the second element can be changed without disassembling the ball valve after depressurization. Besides the primary O-ring gasket the sealing of the driving stem of Trunnion type ball valves is assured with the plasticity assisted PFTE profile gasket. In case of leakage to the ambient the sealing function can be restored by setting of the adjusting screw. The Petrostar Trunnion mounted ball valves are designed constructed and tested according to API-6D. The standard features of our Trunnion ball valves are as below 1) Star Trunnion Ball Valves are supplied standard in full compliance with NACE MR-01-75. 2) We give extra care to maintain highest smoothness of ball surface to provide superior quality of operation with lowest torque. 3) Heavy Duty Anti-blow out proof stem for easy adoption to actuation 4) Floating seat rings for highest valve integrity. 5) Double Block and Bleed design 6) Sealant injection facility with Non-return fittings (Optional) 7) Fire safe Deign according to API 607 and API 6FA 8) Double Seal design. 9) Designed according to API-6D, ASME/ANSI B16.34 and BS 5351 10) ISO standard mounting pads 11) Anti-blowout stem 12) Lowest Operating Torque value 13) Both Cast steel and forged body available www.petrostarvista.com
SIDE ENTRY BALL VALVES 5
Class 150# Floating Ball Type - Full Bore Valve Size Bore Size RF Face to Face Weight (Lbs)
½”
¾”
1”
0.50” 4.25” 5.00
0.75” 4.625” 6.00
1.00” 5.00” 9.00
1 ½”
2”
1.50” 6.50” 17.00
2½”
2.00” 7.00” 23.00
2.50” 7.50” 39.00
3”
4”
6”
3.00” 8.00” 53.00
4.00” 9.00” 82.00
6.00” 15.50” 185
8” 8.00” 18.00” 331.00
Class 150# Floating Ball Type - Reduced Bore Valve size
½”
¾”
1”
2”
3”
4”
6”
8”
Bore size
0.39”
0.55”
0.79”
1.18’
1 ½”
1.50”
2.50”
3.23”
4.49”
5.67”
7.36”
10”
RF face to face
4.25”
4.625”
5.00”
6.50”
7.00”
8.00”
9.00”
10.50”
11.50”
13.00”
Weight (Lbs)
4.00
5.00
6.80
12.60
19.00
34.00
59.00
110.00
180.00
350.00
Class 300 Floating Ball Type - Full Bore Valve Size Bore Size RF Face to Face Weight (Lbs)
½”
¾”
0.50” 5.50” 6.00
0.75” 6.00” 9.00
1”
1 ½”
1.00” 6.50” 12.00
2”
1.50” 7.50” 23.00
3”
2.00” 8.50” 31.00
3.00” 11.125” 72.00
4” 4.00” 12.00” 110.00
6”
8”
6.00” 15.875” 238.00
8.00” 19.75” 406.00
Class 300 Floating Ball Type - Reduced Bore Valve Size Bore Size RF Face to face Weight (Lbs)
½”
¾”
0.39” 5.50” 5.00
0.55” 6.00” 10.00
1”
1 ½”
0.79” 6.50” 11.00
2”
1.18” 7.50” 19.00
3”
1.50” 8.50” 26.00
2.36” 11.125” 52.00
4” 3.00” 12.00” 61.00
6”
8”
3.94” 15.875” 143.00
5.67” 16.50” 309.00
10” 7.36” 18.00” 463.00
Class 600# Floating Ball Type - Full Bore Valve Size Bore Size RF Face to Face RJ Face to Face Weight (Lbs)
1” 1.00” 8.50” 8.50” 15.00
1 ½” 1.50” 9.50” 9.50” 28.00
2”
3”
2.00” 11.50” 11.62” 60.00
4”
3.00” 14.00” 14.12” 117.00
4.00” 17.00” 17.12” 205.00
Class 600 Floating Ball Type - Reduced Bore Valve Size Bore Size RF Face to Face RJ-Face to Face Weight (Lbs)
2”
3”
1.50” 11.50” 11.62” 33.00
2.50” 14.00” 14.12” 95.00
4” 3.50” 17.00” 17.12” 125.00
Class 150 Trunnion Full Bore Valve Valve Size Bore Size RF Face to Face BW End to End Flange OD Weight(Lbs)
2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
30”
36”
2.00” 7.00” 7.00” 6.00” 62.00
3.00” 8.00” 8.00” 7.50” 115.00
4.00” 9.00” 9.00” 9.00” 200.00
6.00” 15.50” 15.50” 11.00” 386.00
8.00” 18.00” 18.00” 13.50” 585.00
10.00” 21.00” 21.00” 16.00” 873.00
12.00” 24.00” 24.00” 19.00” 1210.0
13.25’ 27.00” 27.00” 21.00” 1675.0
15.25” 30.00” 30.00” 23.50” 2359.0
17.25” 34.00” 34.00” 25.00’ 3400.0
19.25” 36.00” 36.00” 27.50” 4465.0
23.25” 42.00” 42.00” 32.00” 6900.0
29.00” 51.00” 51.00” 38.75” 18000
34.50” 60.00” 60.00” 46.00” 27000
Class 150 Trunnion Reduced Bore Valve Valve Size
2”
Bore Size Weight(Lbs)
1.50” 58.00
3” 2.00” 65.00
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
30”
36”
3.00’ 138.00
4.00” 210.00
6.00” 425.00
8.00” 660.00
10.00” 1050.0
12.00” 1450.0
13.25” 1600.0
15.25” 2650.0
17.25” 3475.0
19.25” 4900.0
23.25” 7950.0
29.00” 22500
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SIDE ENTRY BALL VALVES 6
Class 300 Trunnion Full Bore Valve Valve Size Bore Size RF Face to Face BW End to End Flange OD Weight(Lbs)
2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
30”
36”
2.00” 8.50” 8.50” 6.50” 64.00
3.00” 11.13” 11.13” 8.25” 120.00
4.00” 12.00” 12.00” 10.00” 218.00
6.00” 15.88” 18.00” 12.50” 450.00
8.00” 19.75” 20.50” 15.00” 680.00
10.00” 22.38” 22.00” 17.50” 1175.0
12.00” 25.50” 25.00” 20.50” 1725.0
13.25’ 30.00” 30.00” 23” 2400.0
15.25” 33.00” 33.00” 25.50” 3255.0
17.25” 36.00” 36.00” 28.00” 3750.0
19.25” 39.00” 39.00” 30.50” 5100.0
23.25” 45.00” 45.00” 36.00” 8100.0
29.00” 55.00” 55.00” 43.00” 21000
34.50” 68.00” 68.00” 50.00” 28750
Class 300 Trunnion Reduced Bore Valve Valve Size
2”
Bore Size Weight(Lbs)
1.50” 60.00
3” 2.00” 75.00
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
30”
36”
3.00’ 145.00
4.00” 270.00
6.00” 550.00
8.00” 700.00
10.00” 1350.0
12.00” 1950.0
13.25” 2250.0
15.25” 3250.0
17.25” 4000.0
19.25” 5750.0
23.25” 9400.0
29.00” 25000
Class 600 Trunnion Full Bore Valve Valve Size Bore Size RF Face to Face BJ End to End BW End to End Flange OD Weight(Lbs)
2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
30”
36”
2.00” 11.50” 11.63” 11.50” 6.50” 75.00
3.00” 14.00” 14.13” 14.00” 8.25” 145.00
4.00” 17.00” 17.13” 17.00” 10.75” 270.00
6.00” 22.00” 22.13” 22.00” 14.00” 600.00
8.00” 26.00” 26.13” 26.00” 16.50” 1125.0
10.00” 31.00” 31.13’ 31.00” 20.00” 1750.0
12.00” 33.00” 33.13” 33.00” 22.00” 2450.0
13.25” 35.00” 35.13’ 35.00” 23.75” 2500.0
15.25” 39.00” 39.13” 39.00” 27.00” 3500.0
17.25” 43.00” 43.13” 43.00” 29.25” 4550.0
19.25” 47.00” 47.25” 47.00” 32.00” 6100.0
23.25” 55.00” 55.38” 55.00” 37.00” 11000
29.00” 65.00” 65.50” 65.00” 44.50” 23000
34.50” 82.00” 82.63” 82.00” 51.75” 32000
Class 600 Trunnion Reduced Bore Valve Valve Size
2”
3”
Bore Size Weight(Lbs)
1.50” 72.00
2.00” 97.00
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
30”
36”
3.00’ 195.00
4.00” 380.00
6.00” 700.00
8.00” 1250.0
10.00” 1900.0
12.00” 2600.0
13.25” 3100.0
15.25” 3900.0
17.25” 5100.0
19.25” 7500.0
23.25” 16000
29.00” 27500
Class 900 Trunnion Full Bore Valve Valve Size Bore Size RF Face to Face BJ End to End BW End to End Flange OD Weight(Lbs)
2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
2.00” 14.50” 14.63” 14.50” 8.50” 115.00
3.00” 15.00” 15.13” 15.00” 9.50” 175.00
4.00” 18.00” 18.13” 18.00” 11.50” 330.00
6.00” 24.00” 24.13” 24.00” 15.00” 875.00
8.00” 29.00” 29.13” 29.00” 18.50” 1400.0
10.00” 33.00” 33.13” 33.00” 21.50” 2300.0
12.00” 38.00” 38.13” 38.00” 24.00” 3500.0
12.75”’ 40.50” 40.88” 40.50” 25.25” 4400.0
14.75” 44.50” 44.88” 44.50” 27.75” 6300.0
16.75” 48.00” 48.50” 48.00” 31.00” 9000.0
18.63” 52.00” 52.50” 52.00” 33.75” 11400
22.50” 61.00” 61.75” 61.00” 41.00” 19000
Class 900 Trunnion Reduced Bore Valve Valve Size
2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
Bore Size Weight(Lbs)
1.50” 110.00
2.00” 130.00
3.00’ 230.00
4.00” 465.00
6.00” 1050.0
8.00” 1200.0
10.00” 2700.0
12.00” 3750.0
12.75” 4650.0
14.75” 6450.0
16.75” 9150.0
18.63” 12000
Class 1500 Trunnion Full Bore Valve Valve Size Bore Size RF Face to Face BJ End to End BW End to End Flange OD Weight(Lbs)
2” 2.00” 14.50” 14.63” 14.50” 8.50” 120.00
3” 3.00” 18.50” 18.63” 18.50” 10.50” 230
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
4.00” 21.50” 21.63” 21.50” 12.50” 390
5.75” 27.75” 28.00” 27.75” 15.50” 1150
7.63” 32.75” 33.13” 32.75” 19.00” 2000
9.50” 39.00” 39.38” 39.00” 23.00” 3400
11.38” 44.50” 45.13” 44.50” 26.50” 5300
12.50”’ 49.50” 50.25” 49.50” 29.50” 6400
14.25” 54.50” 55.38” 54.50” 32.50” 9250
16.00” 60.50” 61.38” 60.50” 36.00” 13500
17.75” 65.50” 66.38” 65.50” 38.75” 16500
21.00” 80.50” 81.63” 80.50” 46.00” 28000
Class 1500 Trunnion Reduced Bore Valve Valve Size
2”
3”
4”
6”
8”
10”
12”
14”
16”
18”
20”
24”
Bore Size Weight(Lbs)
1.50” 115.00
2.00” 165.00
3.00’ 290.00
4.00” 600.00
5.75” 1350.0
7.63” 2700.0
9.50” 4300.0
11.38” 5600.0
12.50” 6700.0
14.25” 9700.0
16.00” 14000
17.75” 21000
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