Mhawk Lhd Manual Electrico 3t2q3d

SCORPIO REFRESH LHD m-HAWK MIGRATION ELECTRICAL SERVICE MANUAL REVISION-0

DATE: 31-10-2009

CONTROLLERS / FUSE / RELAY BOX LOCATIONS - SCORPIO EXPORT-Mhawk FUSES & RELAY BOXES 1 2 3 4 5

ECUs

ENGINE COMPARTMENT FUSE BOX MAIN FUSE/RELAY BOX AUX FUSE/RELAY BOX HAZARD CONTROLLER ENGINE CONTROLLER

5

6 7 8 9 10

TIMMER RELAY CENTRAL DOOR LOCKING STARTER RELAY IMMOBILISER CONTROL UNIT MIL UNIT

6 12 15 14 A 3 F

13 10 11 7

8 EF

1

9 M 2 F 4

ECUs & RELAYS 11 DMD UNIT 12 WIPER RELAY 13 4WD ECU 14 BLOWER RELAY 15 DEMISTER RELAY

MF

MAIN FUSE / RELAY BOX-SCORPIO EXPORT Mhawk E IV LOCATION – BELOW STEERING WHEEL MAIN FUSE / RELAY BOX - FUSES / CIRCUITS / RATINGS-SCORPIO EXPORT mHawk E IV FUSE No

FUSE RATING

COLOUR

1

20A

YELLOW

2

10A

RED

3

20A

YELLOW

4

30A

GREEN

5

5A

ORANGE

6

10A

RED

7

5A

ORANGE

8

15A

BLUE

CIRCUIT

FUSE No

FUSE RATING

COLOUR

CIRCUIT

4WD ECU (Not used)

12

15A

BLUE

FRONT WIPER MOTOR

INTERIOR LAMP

13

15A

BLUE

AC

FUEL LID / DRIVER POWER WINDOW

14

15A

BLUE

CONDENSER FAN

15

5A

ORANGE

TPMS BATTERY (Not Used)

16

15A

BLUE

PARK LAMP / REAR FOG LAMP

17

20A

YELLOW

DIAGNOSTICS/ ICU

18

10A

RED

REAR DE-FOGGER

19

5A

ORANGE

ABS IGN. AIRBAG IGN.

ACC SUPPLY ORVM AUTO TRANSMISSION (Not Used) ECU K-28 TURN / REV.

9

5A

ORANGE

CENTRAL DOOR LOCKING (CDL-2)

20

5A

ORANGE

10

20A

YELLOW

CENTRAL DOOR LOCKING (CDL-1)

21

40A

GREEN

POWER WINDOW

11

10A

RED

REAR WIPER

22

40A

GREEN

A/C BLOWER

23

10A

RED

AUDIO KEY IN

20A 1

10A 2

20A 3

30A 4

5A 5

10A 6

5A 7

15A 8

5A 9

20A 10

FUEL LID OPENER RELAY

20 A 40A 21

40A 22

FUSE PULLER

(BLACK)

5A 23

AC COMP RELAY

20 A 5A 20

5A 19

10A 18

20A 17

15A 16

5A 15

15A 14

15A 13

15A 12

10A 11

(YELLOW)

AF

AUX. FUSE / RELAY BOX-SCORPIO EXPORT Mhawk E IV LOCATION

MAIN RELAY CRDe

– BEHIND GLOVE BOX/BLOWER MOTOR

DEMISTER TIMER RELAY

30 A 10A 1 15A 2

WIPER INTERMITTENT RELAY

BLOWER RELAY

CONDENSOR FAN RELAY

40 A

40 A

15A 3 15A 4 10A 5 10A 6

AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS FUSE No 1 2 3 4 5 6

FUSE RATING

COLOUR

CIRCUIT

10A

RED

CRDe ECU SUPPLY- K01

15A

RED

15A

BLUE

15A

BLUE

CLUSTER LAMPS CRDe ECU SUPPLY - K05 EGR / BRAKE SWITCH

10A

BLUE

COPRESSOR RELAY/ AC ON RELAY

10A

RED

HFM SENSOR

EF

ENGINE COMPARTMENT FUSE / RELAY BOX- SCORPIO EXPORT- Mhawk E IV LOCATION – FRONT LEFT FENDER

60A 2

60A 1

60A 3

30A 4

100A 12

5

6

15A 7

15A 8

15A 9

15A 10

HEAD LAMP HIGH BEAM RELAY

HORN RELAY

20 A

20 A

HEAD LAMP LOW BEAM RELAY

FRONT FOG LAMP RELAY

20 A

11

20 A

ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS FUSE No

FUSE RATING

COLOUR

CIRCUIT

FUSE No

FUSE RATING

COLOUR

CIRCUIT

1

60A

YELLOW

MAXI FUSE 1

7

15A

BLUE

FRONT FOG

2

60A

YELLOW

MAXI FUSE 2

8

15A

BLUE

HEADLAMP - HIGH

3

60A

YELLOW

GLOW PLUG / ABS

9

15A

BLUE

HEADLAMP - LOW

4

30A

PINK

CRDe ECU SUPPLY

10

15A

BLUE

HORN/HAZARD

100A

BLUE

CHARGING SYSTEM

5

11

6

12

WIRING HARNESS LAYOUT- SCORPIO EXPORT Mhawk HARNESS No 1 2 3 4 5 6 7 8 9 10 11 12 13

DESCRIPTION INSTRUMENT (IP) ENGINE ROOM ENGINE FLOOR DOOR - FRONT RIGHT DOOR - FRONT LEFT DOOR - REAR RIGHT DOOR - REAR LEFT DOOR - BACK DOOR ROOF CENTRAL CONSOLE CARGO ( FOR SC/DC ) 4WD CONTROLLER(OPTIONAL)

5

7

4 13

1

10 11 9

3

2

12

6

8

GROUND LOCATION CHART GROUND No

LOCATION

E0

CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP RELAY, IMMOBILIZER CONTROL UNIT

ON BATTERY NEGATIVE POST

E1

BATTERY NEGATIVE TERMINAL TO BODY & ABS

FRONT WHEEL HOUSE RIGHT

E2

AUDIO EARTH

A-PILLAR LEFT

E3

TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT, FRONT WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH, SIREN

FRONT WHEEL HOUSE LEFT

E4

FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT , HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP LEFT, FLWI

FRONT WHEEL HOUSE RIGHT

E5

CIGAR LIGHTER, DEMISTER RELAY, DLC,WIPER RELAY, FOG LAMP RELAY,BLOWER RELAY, CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR, A-PILLAR LEFT ILLUMINATION, HAZARD CONTROLLER, HAZARD SWITCH, COMBINATION SWITCH, VMS RESET SWITCH, HEAD LAMP LEVELLING SWITCH,

E6

DEMISTER, REAR FOG LAMP, REGISTRATION PLATE, TAIL LAMP RIGHT, CHSML, STOP LAMPS, REAR WIPER, REAR WASHER, REVERSE LAMP, TURN REAR D- PILLAR LEFT LEFT/RIGHT

E7

HVAC

A-PILLAR RIGHT

E8

CRDe ECU,

A-PILLAR RIGHT

E9

DRIVER DOOR LOCK, FOLLOW ME HOME CONTROLLER,POWER WINDOW, SECURITY SYSTEM, CENTRAL DOOR LOCKING, SEAT BELT SWITCH, MIL UNIT, TANK UNIT, DMD UNIT, ROOF LAMP

BELOW CENTRE CONSOLE

BATTERY NEGATIVE TERMINAL TO ENGINE

STARTER MOTOR TOP BOLT

E10

E0

E7,E8

E1

E4

E10 E9 E3 E6 E2,E5

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL YR

EXPLANATION WIRE WITH COLOUR OF WIRE

Y-R

Y- BASE COLOUR ; R - TRACER COLOUR (Refer colour chart for colour codes)

WIRES - NOT ED

WIRES - ED

SHILEDED WIRE

TWISTED WIRE

>>

CONNECTOR

IC12/17

IC12 - CONNECTOR NO 17 - PIN NO IN CONNECTOR 12

EARTH / GROUND

GROUND ON COMPONENT POWER SOURCE - BATTERY POWER SOURCE - DC POWER SOURCE - AC 10 A

FUSE WITH RATING & DIRECTION OF FLOW COIL / INDUCTOR

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL

EXPLANATION RESISTANCE/RESISTOR

VARIABLE RESISTOR/RHEOSTAT

POTENTIOMETER

SWITCH - PUSH TO MAKE

SWITCH - TOGGLE

SWITCH - PUSH TO BREAK SWITCH - ON/OFF CAPACITOR VARIABLE CAPACITOR LAMP INDICATOR LAMP

MOTOR

DIODE

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL

EXPLANATION ZENNER DIODE

LIGHT EMITTING DIODE (LED)

TRANSISTOR (NPN)

TRANSISTOR (PNP)

30 85

30 85

30 85

30 85

3 0 85

8 7 8 6

4-POINT, NO (NORMALLY OPEN) RELAY

8 7 86

4-POINT, NC (NORMALLY CLOSED) RELAY

8 7 86

4-POINT, NO (NORMALLY OPEN) RELAY WITH DE-SPIKING DIODE

8 7 86

8 7 87 a 86

4-POINT, NC (NORMALLY CLOSED) RELAY WITH DE-SPIKING DIODE

5 POINT RELAY (CHANGE OVER RELAY)

ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL 30 85

EXPLANATION 8 7 87 a 8 6

5 POINT RELAY (CHANGE OVER RELAY) WITH DE-SPIKING DIODE

SOLENOID

WIRE COLOUR CODES WIRE COLOUR

WIRE CODE

B BL/L G Gr O P R Sb/S V W Y Br

BLACK BLUE GREEN GRAY ORANGE PINK RED SKY BLUE VIOLET WHITE YELLOW BROWN

INTER-CONNECTORS - LOCATIONS/PINS/VIEWS DESCRIPTION

LOCATION

IC No

PINS

M/F

IP to FLOOR

A-PILLAR RIGHT

1

20

F

IP to FLOOR

A-PILLAR RIGHT

2

21

F

IP to FLOOR

A-PILLAR RIGHT

3

34

F

IP to ENGINE ROOM

A-PILLAR RIGHT

4

20

M

IP to ENGINE ROOM

A-PILLAR RIGHT

5

5+2

M

IP to ENGINE ROOM

A-PILLAR RIGHT

6

6

M

IP to HVAC

BEHIND CENTER BEZEL

7

5+2

F

FLOOR to DRIVER DOOR

A-PILLER RIGHT

8

8

M

FLOOR to CODRIVER DOOR

A-PILLER LEFT

9

8

M

IP to ENGINE

A-PILLAR LEFT

10

20

M

IP to ENGINE

A-PILLAR LEFT

11

21

M

CONNECTOR VIEW

DRIVER DOOR TO ORVM

INSIDE DOOR

12

16

F

FLOOR to ROOF A-PILLAR WIRING( Only RIGHT for SUV)

13

6

F

FLOOR to DRIVER DOOR

A-PILLAR RIGHT

14

10

M

FLOOR to REAR B-PILLAR DOOR RH RIGHT

15

8

M

FLOOR to TRANSFER CASE

BELOW DRIVER SEAT

16

8

F

FLOOR to CONSOLE

BELOW CONSOLE

17

12+2

F

FLOOR to CODRIVER

A-PILLAR LEFT

18

8

M

FLOOR to BACK D-PILLAR DOOR (SUV) RIGHT

19

13

M

FLOOR to BACK D-PILLAR DOOR RIGHT

20

2

F

FLOOR to CHASIS( Only for SUV)

21

2

F

FLOOR to REAR B-PILLAR DOOR LH LEFT

22

6

M

ROOF to HM STOP LAMP

REAR ROOF

23

2

F

ABS to Rear sensor pig tail

Near to FUEL TANK

24

2

F

NEAR FUEL TANK

ENGINE ROOM to ABS

WHEEL HOUSE -LEFT

25

6

M

ABS to Engine

WHEEL HOUSE RIGHT

26

1

F

clockspring to steering switches

Steering wheel

27

8

F

FLOOR to Park sensor

D-PILLAR LEFT

28

13

M

CHASIS to CARGO(ONLY FOR SC/DC)

AT TAIL LAMP LEFT

29

8

F

FLOOR to CHASIS( Only for SC/DC)

BELLOW FLOOR

30

12

F

31

14

F

FLOOR TO A-PILLAR ROOF WIRING RIGHT (Only for SC/DC)

IP to AIRBAG

BELLOW CENTER BEZEL

32

4

M

IC AIRBAG IP TO FLOOR

BELLOW CONSOLE

33

4

F

34

2

F

35

2

M

FUEL METERING PIGTAIL AUDIO CONTROL

BEHIND AUDIO