Vmc Preventive Master Check List 6k4836

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : DMC 2000-1

Duration

Plant No

Machine Location

: IMOP/VMC/01

SI.No. Description

To be checked for

1

CLEANING

1

Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf Using air, Dust removing between the machine slide and work table.

2

HEAD STOCK ASSEMBLY

1

Check axis drives

Quiet run Temperature rise

2

Check fan of A.c spindle

Quiet run , Dust at the filters

3

Check fan of A.c spindle belt condition

Check belt tighntness

4

Collet tightness

5

Oil flow

Check the collei tightness Check the FRL unit oil in spindle taper

6

Spindle taper cleaning

Cleaning the spindle taper

3

AXIS

1

X axis

a

Check telescopic cover

b

Ball screw Condition

c

Lubrication at Guidway &ball screw

d

Lubrication Catridge

2

Y AXIS

a

Check Bellhose cover

b


c


Oil, coolant, air Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw

d


3

Z AXIS

a


b


c


d


4

LUBRICATION TANK

1

Condition of Breather

Check the condition of Breather

2

Float switch

Check the Float switch Working properly or not nd clean the float switch

3 4 5

Suction Strainer Oil condition Oil level

6

Hydraulics motor

5 1

Coolant Tank Condition of Y - strainer

2

Plate filter condition

3 6

Tank condition ATC

1

Push rod and plunger spring condition

2 7

Hydro punumatic cylinder oil level Electrical

1

Check the tightness

2

Drive and system

3

Earth and nutural votage

Check the tightness of MPCB ,MCB ISOLATO and Swithes Check the tightness of drive and system Check the earth to nutral voltage its below 2 voltage

4

Supply voltage

Ckeck te supply voltage

5 8 1 2 9 1

Check the Battery voltage And moniter

---------------------------------

Check the function of Catridge

Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

Check the strainer condition Check the oil condition Check the oil level Check the hydraulic motor cooling fan condition Clean the Y strainer Check the plate filter condition and clean the plate filter Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level

Air cooler A/c mesh Check the effectivness of a/c

Clean the all mesh Check the effectivness of a/c

Cooling fan Tightness of switches Tightness of Wires

'Check the Tightness of switches 'Check the Tightness of Wires

10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-

Signature of the Maintenance Incharge;-

Check Tightness of transformer Connection FINISHING DATE : FINISHING TIME : Verified By :-

Doc. No

: IMOP/F/EMD/06

Rev. No

: 00

Bi-Monthly

WEEK

D15

________

Tools used

Status

Remarks

nsformer Connection

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : DMC 2000-2

Duration

Plant No

Machine Location

: IMOP/VMC/02

SI.No. Description

To be checked for

1

CLEANING

1


2

HEAD STOCK ASSEMBLY

1

Check axis drives


2



3



3

Collet tightness

4

Oil flow


5



3

AXIS

1

X axis

a


b


c


d


2

Y AXIS

a


b


c


Oil, coolant, air Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw Check the function of Catridge

Smooth sliding , Cleaning,Wiper Dameges Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw

d


3

Z AXIS

a


b


c


d


4

LUBRICATION TANK

1



2

Float switch


3 4 5

Suction Strainer Oil condition Oil level

6

Hydraulics motor

5 1

Coolant Tank Condition of Y - strainer

2

Plate filter condition

3 6

Tank condition ATC

1


2 7


1

Check the tightness

2

Drive and system

3



4

Supply voltage


5 8 1 2 9 1


---------------------------------



Check the strainer condition Check the oil condition Check the oil level Check the hydraulic motor cooling fan condition Clean the Y strainer Check the plate filter condition and clean the plate filter Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level



Cooling fan Tightness of switches Tightness of Wires

'Check the Tightness of switches 'Check the Tightness of Wires

10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-


Check Tightness of transformer Connection FINISHING DATE : FINISHING TIME : Verified By :-

Doc. No

: IMOP/F/EMD/06

Rev. No

: 00

Bi-Monthly

WEEK

D16

________

Tools used

Status

Remarks

nsformer Connection

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : BMV70TC20

Duration

Plant No

Machine Location

: IMOP/VMC/03

SI.No. Description

To be checked for

1

CLEANING

1


2

HEAD STOCK ASSEMBLY

1

Check axis drives


2



3



4

Oil flow

Check the FRL unit oil in spindle taper

5



3

X AXIS

a


a


d


3.2

Smooth sliding , Cleaning,Wiper Dameges Smooth sliding , Cleaning,Wiper Dameges Check the function of Catridge

Y AXIS

a


b


c


d



3.3. Z AXIS a


Smooth sliding , Cleaning,Wiper Dameges

Check the ball screw running time noise and condition Check the Lubrication apply properly at Guidway & ball screw

b


c


d


4

LUBRICATION TANK

1



2

Float switch


3 4 5 1

Oil condition Oil level Coolant Tank Condition of Y - strainer

2

Float switch

3 6

Tank condition ATC

1


2 7


1

Check the tightness

2

Drive and system

3



4

Supply voltage


5 8 1 2 9 1


---------------------------------


Check the oil condition Check the oil level Clean the Y strainer Check the Float switch Working properly or not nd clean the float switch Ckeck the coolant tank condition Check the Push rod and plunger spring condition Top up oil level



Cooling fan

Tightness of switches Tightness of Wires 10 Transformer Tightness of transformer Connection 1 STARTING DATE : STARTING TIME : Attanded By :-


'Check the Tightness of switches 'Check the Tightness of Wires Check Tightness of transformer Connection FINISHING DATE : FINISHING TIME : Verified By :-

Doc. No

: IMOP/F/EMD/06

Rev. No

: 00

Bi-Monthly

WEEK

D 13

________

Tools used

Status

Remarks

nsformer Connection

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : BMV70TC20

Duration

Plant No

Machine Location

: IMOP/VMC/03

SI.No. Description

To be checked for

1

CLEANING

1


2

HEAD STOCK ASSEMBLY

1

Check axis drives


2



3

Collet tightness

4

Oil flow


5



3

X AXIS

a


a


d


3.2


Y AXIS

a


b


c


d



3.3. Z AXIS a




b


c


d


4

LUBRICATION TANK

1



2

Float switch


3 4 5 1


2

Float switch

3 6 1 2 7

Tank condition ATC Push rod and plunger spring condition Hydro punumatic cylinder oil level Electrical

1

Check the tightness

2

Drive and system

3



4

Supply voltage


5 8 1 2 9 1


---------------------------------





Cooling fan




Doc. No

: IMOP/F/EMD/06

Rev. No

: 00

Bi-Monthly

WEEK

D 12

________

Tools used

Status

Remarks

nsformer Connection

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : MCV 700

Duration

Plant No

Machine Location

: IMOP/VMC/05

SI.No. Description

To be checked for

1

CLEANING

1


2

HEAD STOCK ASSEMBLY

1

Check axis drives


2



3

Collet tightness

4

Oil flow


5



3

X AXIS

a


a


d


3.2


Y AXIS

a


b


c


d



3.3. Z AXIS a




b


c


d


4

LUBRICATION TANK

1



2

Float switch


3 4 5 1


2

Float switch

3 6

Tank condition ATC

1


2 7


1

Check the tightness

2

Drive and system

3



4

Supply voltage


5 8 1 2 9 1


---------------------------------





Cooling fan




Doc. No

: IMOP/F/EMD/06

Rev. No

: 00

Bi-Monthly

WEEK

D 11

________

Tools used

Status

Remarks

nsformer Connection

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : MCV 300

Duration

Plant No

Machine Location

: IMOP/VMC/06

SI.No. Description

To be checked for

1

CLEANING

1


2

HEAD STOCK ASSEMBLY

1

Check axis drives


2



3

Collet tightness

4

Oil flow


5



3

X AXIS

a


a


d


3.2


Y AXIS

a


b


c


d



3.3. Z AXIS a




b


c


d


4

LUBRICATION TANK

1



2

Float switch


3 4 5 1


2

Float switch

3 6

Tank condition ATC

1


2 7


1

Check the tightness

2

Drive and system

3



4

Supply voltage


5 8 1 2 9 1


---------------------------------





Cooling fan




Doc. No

: IMOP/F/EMD/06

Rev. No

: 00

Bi-Monthly

WEEK

D 10

________

Tools used

Status

Remarks

nsformer Connection

PREVENTIVE MAINTENANCE CHECK LIST Machine Name : Radial drilling machine

Duration

Plant No

Machine Location

: IMOP/RD/01

SI.No. Description

To be checked for

1

CLEANING

1


2

HEAD STOCK ASSEMBLY

1

Collet tightness

2

Oil flow

3




3

LUBRICATION TANK

1



2

Float switch


3

Oil condition

Check the oil condition

4

Oil level

Check the oil level

4

Coolant Tank

1

Condition of Y - strainer

Clean the Y strainer

2

Tank condition

Ckeck the coolant tank condition

5

Electrical

1

Check the tightness

Check the tightness of MPCB ,MCB ISOLATO and Swithes

2

Drive and system

Check the tightness of drive and system

3


Check the earth to nutral voltage its below 2 voltage

4

Supply voltage


STARTING DATE :

FINISHING DATE :

STARTING TIME :

FINISHING TIME :

Attanded By :-

Verified By :-


Doc. No

: IMOP/F/EMD/06

Rev. No

: 00

Bi-Monthly

WEEK

C15

________

Tools used

Status

Remarks

Vmc Preventive Master Check List 6k4836

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