Urestone Binder 10-05-11 3w5v44
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STACKEDSTONE HIGH QUALITY FAUX STONE S
INTERIOR/EXTERIOR
AVAILABLE IN:
2 ft x 4 ft & 4 ft x 8 ft Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m m
PRODUCT OVERVIEW NEW - SYNTHETIC STONE Beautiful, Simple Installation, Durable
OUR URESTONE S CAN BE USED FOR ANY COMMERCIAL OR RESIDENTIAL APPLICATION. Replications Unlimited offers the most realistic textures because they are molded from real stone, brick, wood and a variety of other textures. Furthermore, our textures utilize deeper stones and are produced in larger sizes than our competition. The URESTONE s can be used for any interior or exterior application ranging from displays, building exteriors, wine cellars, outdoor kitchens, residential, store and restaurant interiors and many other applications.
INTERLOCKING 4 ft x 8 ft S
OUR BENEFITS • Extremely realistic appearances. • Easy installation - No masonry skills needed • Cuts applied like plywood • Simple interlocking s makes installation quick • Designed for interior or exterior applications • s are lighter than 1/2” plywood (32-40 lbs.) • Increase R Value • Unlike Wood—non deteriorating • Class 1 available • Outstanding weatherability
solid plastic hardcoat surface
URESTONE COMPOSITE SYSTEM Our s are produced with a unique composite that starts with a solid polyurethane plastic layer (which adds toughness and durability) followed with a closed molded layer of medium density polyurethane foam.
high density foam backing
W W W . U R E S T O N E PA N E L S . C O M
9200 Latty Avenue • Hazelwood, MO 63042
URESTONE Beautiful, Easy Installation, Durable
ADVANTAGES
OUR URESTONE S CAN BE USED FOR ANY COMMERCIAL OR RESIDENTIAL APPLICATION.
• Easy installation - No masonry skills needed • Cuts and applies like plywood • Interlocking s allow for quick installation
4’ x 8’
• Designed for interior or exterior applications • s are lighter than 1/2” plywood • Provides additional R Value • Outstanding weatherability • Tough and durable surface
SANDSTONE SLATE GRAY FIELDSTONE outside width: 96” inside width: 88 1/4” h: 48 1/4” weight: 37 lbs thickness : 1 1/4”
RUSTIC GRAY
CHARDONNAY DESERT TAN SLATE GRAY FIELDSTONE DP 2455 outside width: 95 1/2” inside width: 89 1/4” h: 48 1/2” weight: 40 lbs thickness: 1 3/4”
RUSTIC GRAY
SANDSTONE
DP 2450
LIGHT GRAY
outside width: 96” inside width: 89 1/2” h: 48 3/8” weight: 32 lbs thickness: 1”
WEATHERED WOOD
LEDGE STONE CASTLE STONE
• Extremely realistic appearance.
DESERT TAN
DP 2460
BRICK
AVAILABLE TEXUTRES
STACKED STONE
Replications Unlimited offers the most realistic textures because they are molded from real stone, brick, wood and a variety of other textures. They can be used for any interior or exterior application ranging from displays, building exteriors, wine cellars, outdoor kitchens, store and restaurant interiors and many other applications. Our s offer a cost effective alternative to real and artificial veneer stone products on an installed basis for both residential and commercial projects.
Faux Stone s
WHITEWASH
NATURAL
DP 2420
outside width: 97” inside width: 84 1/2” h: 48 1/2” weight: 32 lbs thickness: 1”
VISIT WWW.URESTONES.COM FOR MORE COLOR OPTIONS
SANDSTONE RED outside width: 97” inside width: 84 1/2” h: 48 1/2”2 weight: 32 lbs thickness: 1 1/2””
DP 2400
* Actual colors may vary from photos and variation may exist between different batches.
URESTONE MATERIAL LIST LEDGER T1610 2 1/2” H x 2 1/2” D x 48 3/4” L
TEXTURED CAULK ACC 1590
URESTONE CORNER URESTONE
STONE RECEPTICLE TRIM
PL ADHESIVE ACC 1596
ACC 1594
*visit www.urestones.com for more detailed infomration on our accessory items
TOUCH UP PAINT
INSTALLATION INSTRUCTIONS
Using our interlocking s makes it easy to do large projects. Our s can be cut with any carpentry tool and installs with a simple gluing, screwing and caulking process.
1. Apply Glue to back of . (optional for interior applications - not shown)
2
3
5
6
4
2. Screw s into wall using appropriate fasteners. 3. Push interlocking keys together. 4. Make sure s are pushed together tight. 5. Offset following rows by half a to keep from having a visible seam line. 6. Caulk the seams with textured caulk.
P
G
for more instructions and info visit: HOTOdetailed ALLERY
BEFORE
AFTER Latty Avenue, Hazelwood, MO 63042 9200 Latty Avenue • Hazelwood, MO • 63042 • P: 314-524-2040 • F:9200 314-524-4040 • www.urestones.com
MATERIAL OVERVIEW 6
4
5
3
4
2
1
7 8 TYPICAL MATERIALS RECOMMENDED FOR THE INSTALLATION OF THE URESTONE SYSTEM 1. 2 1/2” Screws - apply 24 per (colored deck screws) 2. PL adhesive(optional on interior applications) - apply one 10 oz. Tube per 3. Urestone 4. Urestone corners 5. Receptacle cover trim (Product #: ACC1565) 6. Ledge Trim (Product #: T1610) 7. Colored textured caulk - need one tube per two seams (Product #: ACC1590) 8. Touch up paint (Product #: ACC1594) *all accessory items can be purchased through us.
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
LEDGESTONE Faux Stone s
AVAILABLE COLORS
PRODUCT DETAILS Width (Overall) 96 1/2”
48 1/2“
Rustic Gray
Chardonney
89 1/4” Width (Inside)
Slate Gray
Desert Tan
SKU/COLOR
PRODUCT Ledgestone
DP2455-10 fieldstone DP2455-15 slate gray DP2455-35 desert tan DP2455-40 chardonney DP2455-55 rustic gray
Thickness -1 3/4” Height: 48 /2” Weight: 40 lbs Area: 31 sq ft
SKU/COLOR
PRODUCT Fieldstone Note: Actual colors may vary from photos and variation may exist between different batches.
FEATURES
DP2455-10 fieldstone DP2455-15 slate gray DP2455-35 desert tan DP2455-40 chardonney DP2455-55 rustic gray
Inside width: 12” Outside width: 15” Height 48 1/2” Weight: 10 lbs Area: 7.3 sq ft
11 1/2”
12”
15”
12”
Inside
13 1/2”
9”
14” 10 1/2”
48 1/2“
• Extremely realistic appearances. • Easy installation - No masonry skills needed • Cuts and applied like plywood • Simple interlocking s makes installation quick • Designed for interior or exterior applications • s are lighter than 1/2” plywood (32-40 lbs.) • Added R Value • Unlike Wood—non deteriorating • Outstanding weatherability
Ledgestone Corner
Outside
LEDGESTONE CONFIGURATIONS LEDGESTONE WITH TWO CORNERS
TWO LEDGESTONE CORNERS Width (Overall) 27”
Width (Overall) 121 1/4”
48 1/2“
48 1/2“ 117”
Width (inside)
25” Width (Inside)
RY ITEMS
View our accessories flyer for more detailed information STONE LEDGER
RECEPTACLE TRIM ACC 1565
TOUCH UP PAINT ACC 1594
PL ADHESIVE
ACC 1596
ACC 1565
COLORED TEXTURED CAULK ACC 1590
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
STACKEDSTONE Faux Stone s
AVAILABLE COLORS
PRODUCT DETAILS Width (Overall) 96”
48“
Rustic Gray
Fieldstone
88” Width (Inside)
Mountain Country
Desert Tan
SKU/COLOR
PRODUCT Stackedstone
DP2460-05 sandstone DP2460-10 fieldstone DP2460-15 slate gray DP2460-35 desert tan DP2460-55 rustic gray DP2460-65 mountain country
Thickness -1 3/4” Height: 48” Weight: 36 lbs Area: 31 sq ft
SKU/COLOR
PRODUCT Stackedstone Corner Sandstone
Slate Gray
Note: Actual colors may vary from photos and variation may exist between different batches.
FEATURES
9” 12”
48“
• Extremely realistic appearances. • Easy installation - No masonry skills needed • Cuts and applied like plywood • Simple interlocking s makes installation quick • Designed for interior or exterior applications • s are lighter than 1/2” plywood (32-40 lbs.) • Added R Value • Unlike Wood—non deteriorating • Outstanding weatherability
DP2461-05 sandstone DP2461-10 fieldstone DP2461-15 slate gray DP2461-35 desert tan DP2461-55 rustic gray DP2461-65 mountain country
Inside width: 9” Outside width: 13” h Height 48” Weight: 9 lbs Area: 7.3 sq ft
13”
8”
Inside
Outside
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
BRICK
Synthetic StoneStone s Synthetic s
AVAILABLE COLORS
PRODUCT DETAILS Width (Overall) 96 1/2”
48“
Red
Sandstone
88” Width (Inside)
Cape Cod Note: Actual colors may vary from photos and variation may exist between different batches.
PRODUCT Brick
Thickness -1 1/2” Height: 48” Weight: 32 lbs Area: 31 sq ft
SKU/COLOR DP2400-005 sandstone DP2400-070 red DP2400-075 cape cod
FEATURES • Extremely realistic appearances. • Easy installation - No masonry skills needed • Cuts and applied like plywood • Simple interlocking s makes installation quick • Designed for interior or exterior applications • s are lighter than 1/2” plywood (32-40 lbs.) • Added R Value • Unlike Wood—non deteriorating • Outstanding weatherability Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
TRIM ACCESSORIES AVAILABLE COLORS
PRODUCT DETAILS T1610
Gray
Kahki
48 1/2”
PRODUCT
SKU/COLOR
Ledger
T1610- kahki T1610- gray T1610 - Tan
48 1/2” x 3” x 3” Note: Actual colors may vary from photos and variation may exist between different batches.
T1612
Tan
C OLOR COMBOS 36”
Slate Gray/Gray
Desert Tan/Gray
Desert Tan/Tan
PRODUCT
SKU/COLOR SKU/COLOR
Door Molding
T1612- kahki T1612- gray T1612 - Tan
36” x 5” x 2”
T1614
Desert Tan/Kahki
Sandstone/Kahki
Sandstone/Tan
OTHER ITEMS TEXTURED CAULK ACC 1590
18 3/8”
18 3/8”
SKU/COLOR
PRODUCT PL ADHESIVE ACC 1596
Door Molding Corner Set
T1614- kahki T1614- gray T1614 - Tan
Left: 18 3/8” x 5” x 2” Right: 18 3/8” x 5” x 2” ACC 1565
TOUCH UP PAINT ACC 1594
ACC 1567
PRODUCT Electrical Box Recepticle
ACC1565 - gray ACC1565 - taupe
Stone Light Recepticle
ACC1567 - gray ACC1567 - taupe
6” x 8”
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • www.urestones.com
SKU/COLOR
8” x 10”
PHYSICAL TESTING DATA
TEST
TEST METHOD
RESULTS Structural Polyurethane Surface Layer
Weather Resistance
Polyurethane Foam Layer
ASTM G 52/QUV (4000HRS)
no cracking or chalking
N/A
ASTM D 1435 3 years 45 degree fence
no cracking or chalking
N/A
ASTM D DSET Testing
no cracking or chalking
N/A
Water Resisitance
ASTM D 2247 (One Year)
no deteriorating affects, such as cracking, chalking or delamination
N/A
Humidity Cycling
ASTM D 2247 (90 Days)
es
es
Freeze/Thaw Cycling
10 Cycles - water soak/freezer/oven ASTM D 2243
es
es
Salt Spray
ASTM B 117 (1000 hrs)
es
es
Low Temperature Resistance
-40 Degree oF ASTM D 2370
es
es
es
es
es
es
High Temperature Resistance
ASTM D 573 Continuous 200 oF Intermediate 250 oF
Tensile Strength
ASTM D 412
3500 - 4500 PSI
N/A
Elongation
ASTM D 412
25% - 60%
N/A
Flural Modulus
ASTM D 790
150,000 PSI
N/A
Flural Strength
ASTM D 590
7600 PSI
N/A
Coefficient of Thermal Expansion
ASTM D 955
0.8 - 1.4 x 10-4 in/in F
N/A
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
ARCHITECTURAL SEPECIFICATIONS CLADDING TRANSITION
CLADDING FLASHING
WINDOW SILL
FLASHING LEDGE TRIM
LEDGE TRIM
URESTONE
URESTONE
SCREW
SCREW
WATERPROOFING
WATERPROOFING
OSB / PLYWOOD
OSB / PLYWOOD
After the OSB sheathing and moisture barrier (Tyvek or similar house wrap) is applied ensure the transition point is flashed. Simply apply Urestone s beginning at the grade and installing vertical. Simply trim excess, to allow for the ledge stone. Apply with screws and as an option: use texture caulking and paint touch up kit to apply finishing touches.
Assure flashing is attached properly and trim the ledger for proper fit. Adhere with screws (toe-nalied).
INSIDE/OUTSIDE CORNER TRANSITION
WALL CAP TERMINATION WALL CAP TRIM
OSB / PLYWOOD WATERPROOFING CAULK CORNER SCREW
URESTONE
URESTONE CAULK T LEDGE TRIM
The same simple 3 step process, and then apply caulking to the corner where the s overlap. Option: a reverse miter may be cut to ensure a tighter fit – use glue on the miter cut and caulking to finish the seam.
SCREW WATERPROOFING OSB / PLYWOOD
Add wall cap trim when termindated at the top of parepet wall.
OUTSIDE CORNER - OPTION 1
OUTSIDE CORNER - OPTION 2
OSB / PLYWOOD WATERPROOFING
OSB / PLYWOOD WATERPROOFING
SCREW
SCREW
URESTONE
URESTONE
CAULK T
CAULK T
URESTONE CORNER CAULK CORNER CAULK T Note: Apply the corner section to the substrate (OSB, moisture barrier) using screws and simply butt the s against the corner section as tightly as possible and adhere with screws.
CAULK T Note: Using the Urestone ’s, simply cut a miter and then use glue the miter cuts together to desired angle. Adhere the s with screws to the substrate. Use the color matching caulk to finish the miter for a more finished appearance.
WINDOW HEAD
WINDOW JAM
OSB / PLYWOOD WATERPROOFING SCREW
URESTONE WATERPROOFING LEDGE TRIM optional: FLASHING
Apply flashing normally to the substrate then trim the ledger to fit the widow and adhere with screws. Continue the run of s trimming for proper alignment.
LEDGE TRIM SCREW
OSB / PLYWOOD URESTONE
Looking down on the ledge stone – notice how the ledge stone is notched out to slide into the sill for proper fit. After the ledge is positioned in place, adhere with screws and then continue the horizontal run of the s trimming if needed for proper fit. Ensure that the s fit very tightly against the ledge stone. Adhere the s with screws and use the texture caulking and touch up paint kit if needed for the finished look.
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
PRODUCT COMPARISON We would like to introduce URESTONE – a series of large 4’ x 8’ faux stone textured s that perfectly interlock allowing for quick installation. URESTONE has outstanding weatherability, a realistic appearance and has a tough and durable surface. Below we have provided some comparison of the URESTONE to Real Stone and some other faux stone products.
FEATURES Size Texture Depth Material Type
COMPETITIVE FAUX S
URESTONE S
CULTURED OR NATURAL STONE
4 ft. x 8 ft.
2 ft. x 4 ft.
all individual stones vary in size.
1-2”
3/4”-1”
1-2”
12 lb. density foam
Cement or Real
“Dual Composite” solid urethane layer with 8 lb. density foam
OUR ADVANTAGE Larger s means faster installation and fewer seams. Deeper detail for extra durability and insulation We take an extra step to spray a non foam plastic layer prior to the closed molded foam process
Surface Toughness
EXCELLENT
FAIR
EXCELLENT
Color Quality
EXCELLENT
FAIR-GOOD
EXCELLENT
Color Retention
EXCELLENT
FAIR-GOOD
EXCELLENT
Insulation Value
EXCELLENT
GOOD-EXCELLENT
NONE
Weight Per Sq. Ft.
~1.25 LBS
~1.0 LBS
~13-20 LBS
Our hard coat layer adds toughness and durability Our multi-step coloring process creates a beautiful and incredibly realistic finished product We use a three step coloring process which provides excellent weatherability. Also, a polyurethane clear coat option is available Ours has even better R value due to the lower density foam Significantly lower weight than using real or cultured stone
PROJECT & COST COMPARISONS When deciding to install stone veneer on a project is best to have all the information available for comparison. Listed below are the associated installation times and materials needed for installing these different type of veneer s. These estimates are based on doing a 20 ft. x 8 ft. (160 sq. ft.) wall.
URESTONE S
COMPETITIVE FAUX PAN-
CULTURED OR NATURAL STONE
Pieces
5 s
20 s
~1280 individual stones
Total Weight
~192 LBS
~160 LBS
2080 - 3200 LBS
standard pickup truck
standard pickup truck or SUV
heavy duty truck
2-3 hours
4-5 hours
30-40 hours
$0 with two home-owner team or $288 for professional installation
average labor cost of $8/ sq ft. = $1280
Transportation Method Installation Time Installation Cost
$0 with two home-owner team or $180 for professional installation
Materials Needed
5 x adhesive 3 x colored caulk deck screws
5 x adhesive 6 x colored caulk deck screws
7 sheets of 3’x 8’ metal mesh 10 x 80 lb. bags of cement scratch coat 35 x 60# bag of mortar
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
OVERVIEW
Urestone s are manufactured using the highest quality polyurethane foam products that when manufactured under strict guidelines and procedures produce a truly unique product that is both aesthetically beautiful and durable.
FAQ & HELPFUL SALES TIPS Q. What is this product made of? A. URESTONE products are manufactured utilizing a “Dual Layer Composite” system comprised of a high impact resistant layer followed by a medium density polyurethane foam. Q. Is this product durable? A. Yes, URESTONE is manufactured utilizing the dual layered technology that results in a hard solid surface that is durable and damage resistant even from a “weed-eater” or other types of normal landscaping tools. Q. Is this product moisture resistant? A. Yes, Polyurethane is a closed cell product and will not allow moisture to penetrate the even after the is cut for a perfect fit. Q. Can I install this product myself? A. Yes, anyone can handle these light weight s. Utilizing standard carpenter tools just a few easy to use tools such as: a cordless drill (screwdriver), a circular saw (skill saw) with a wood blade (fine tooth is suggested), a caulking gun, and safety glasses. (For detailed installation instructions see the Technical Section of this binder or visit our website: www.urestones.com Q. Is this product considered green? A. Yes, the US Building Council has determined that our processes are producing a “green” product. Q. Are these s fire rated? A. Our products are available in a standard version and a Fire-Retardant version. The Fire-Retardant version would take longer to ship. Our standard products can be installed around a fireplace with proper set back and non-synthetic trim. See the installation instructions contained in Technical Information section of this binder or visit our website www.urestones.com for further installation instructions. Q. How long will it take me to receive my products? A. Urestone s are manufactured in St. Louis, MO and most orders can be fulfilled within 7 – 10 business days. However, larger projects and custom products will extend the lead times. Please check with your local Distributor or Replications Unlimited for ETA’s on these types of orders. Q. How many different sizes do the Urestone s come in? A. URESTONE is produced in two (2) different sizes. Our largest is 4’ x 8’ (the largest in the industry) and we produce a smaller that is 2’ x 4’. Which size is best for your project depends on the square foot size of the project, which fits the project configuration and shipping method. All of the sizes can be viewed online at www.urestones.com Q. How many styles & colors are available in the Urestone s? A. Currently there are three (4) main styles of stone s: 1) Ledge Stone; 2) Stacked Stone; 3) Castle Stone; 4)Brick Also available is split-faced concrete pattern, and a barn wood lap siding pattern. There are currently six (6) different colors available in the stone, to view online, visit our website: www.urestones.com . New patterns and sizes are in the works. Q. Does Urestone s come with a warranty? A. Yes, the URESTONE s do have a five (5) year limited. The warranty and other information can be viewed online at www. urestones.com Q. Can I request samples to ensure that I am satisfied with the color and style? A. Yes, you can acquire samples by ing us online at www.urestones.com Q. How much do these s weigh? A. The s are light weight and easy to handle. Polyurethane s typically weigh approximately 1 - 1.5 lb. per square foot depending on style. Therefore, our 4’ x 8’ s weigh approximately 32-40 lbs. while our smaller 2’ x 4’ s weigh approximately 8 - 10 lbs.
Q. Can Urestone s be used for exterior projects and applications? A. Yes, URESTONE s are perfect for exterior applications. Unlike competitive synthetic stone system, the dual layer technology provides good impact resistance to the surface and the s resistant to damage by weed trimmers. Also the coloring system is designed for long term appearance. Urestone is perfect for wainscot, accent walls, or even entire home coverage. And with the R value of R4-5, your home will be insulated even better! Q. Is it necessary to use the caulk? A. No it’s not necessary but it is recommended especially for exterior application. The t seams, and the screw heads will totally disappear by using the caulking. Plus if you trim the to fit, it is makes a nice termination into the trim. Caulking will provide the authentic look of stone work and seals the seams from water intrusion. Q. Can Urestone s be used for interior projects and applications? A. Yes, they are perfect for a fireplace surround, backsplash in the kitchen, wet bar wrap, wine cellar, accent walls, etc… These s are truly versatile enough to be use on countless surfaces and projects. Q. Do the URESTONE s have accessories? A. Yes, Urestone has ledgers (or cap stones), corner quoins, outlet covers, electrical & water covers, and window & door trim. Urestone also has caulking and paint touch up kits to really complete a project. Q. Where can URESTONE s be purchased? A. Go online at www.urestonepanles.com and click on the where to purchase link: then enter the information (zip code) for your area and determine the closest dealer distributor in your market. Q. Are there any special tools or skill required? A. No, simple woodworking tools are required. Only a cordless drill, jigsaw, circular saw or hand saw, rubber mallet is needed. Anyone even with minimum skills can easily install these s. Visit www.urestones.com for details instructions and an installation video. Q. Can URESTONE s be repaired if damaged? A. Urestone s are finished with an extremely hard coat (the hardest in the industry); however, if they are damaged, yes they can be repaired simply by ordering some textured caulk and our touch up paint kit.
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
PHOTO GALLERY
INTERIOR/EXTERIOR
AVAILABLE IN:
2 ft x 4 ft & 4 ft x 8 ft Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m m
PRODUCT OVERVIEW NEW - SYNTHETIC STONE Beautiful, Simple Installation, Durable
OUR URESTONE S CAN BE USED FOR ANY COMMERCIAL OR RESIDENTIAL APPLICATION. Replications Unlimited offers the most realistic textures because they are molded from real stone, brick, wood and a variety of other textures. Furthermore, our textures utilize deeper stones and are produced in larger sizes than our competition. The URESTONE s can be used for any interior or exterior application ranging from displays, building exteriors, wine cellars, outdoor kitchens, residential, store and restaurant interiors and many other applications.
INTERLOCKING 4 ft x 8 ft S
OUR BENEFITS • Extremely realistic appearances. • Easy installation - No masonry skills needed • Cuts applied like plywood • Simple interlocking s makes installation quick • Designed for interior or exterior applications • s are lighter than 1/2” plywood (32-40 lbs.) • Increase R Value • Unlike Wood—non deteriorating • Class 1 available • Outstanding weatherability
solid plastic hardcoat surface
URESTONE COMPOSITE SYSTEM Our s are produced with a unique composite that starts with a solid polyurethane plastic layer (which adds toughness and durability) followed with a closed molded layer of medium density polyurethane foam.
high density foam backing
W W W . U R E S T O N E PA N E L S . C O M
9200 Latty Avenue • Hazelwood, MO 63042
URESTONE Beautiful, Easy Installation, Durable
ADVANTAGES
OUR URESTONE S CAN BE USED FOR ANY COMMERCIAL OR RESIDENTIAL APPLICATION.
• Easy installation - No masonry skills needed • Cuts and applies like plywood • Interlocking s allow for quick installation
4’ x 8’
• Designed for interior or exterior applications • s are lighter than 1/2” plywood • Provides additional R Value • Outstanding weatherability • Tough and durable surface
SANDSTONE SLATE GRAY FIELDSTONE outside width: 96” inside width: 88 1/4” h: 48 1/4” weight: 37 lbs thickness : 1 1/4”
RUSTIC GRAY
CHARDONNAY DESERT TAN SLATE GRAY FIELDSTONE DP 2455 outside width: 95 1/2” inside width: 89 1/4” h: 48 1/2” weight: 40 lbs thickness: 1 3/4”
RUSTIC GRAY
SANDSTONE
DP 2450
LIGHT GRAY
outside width: 96” inside width: 89 1/2” h: 48 3/8” weight: 32 lbs thickness: 1”
WEATHERED WOOD
LEDGE STONE CASTLE STONE
• Extremely realistic appearance.
DESERT TAN
DP 2460
BRICK
AVAILABLE TEXUTRES
STACKED STONE
Replications Unlimited offers the most realistic textures because they are molded from real stone, brick, wood and a variety of other textures. They can be used for any interior or exterior application ranging from displays, building exteriors, wine cellars, outdoor kitchens, store and restaurant interiors and many other applications. Our s offer a cost effective alternative to real and artificial veneer stone products on an installed basis for both residential and commercial projects.
Faux Stone s
WHITEWASH
NATURAL
DP 2420
outside width: 97” inside width: 84 1/2” h: 48 1/2” weight: 32 lbs thickness: 1”
VISIT WWW.URESTONES.COM FOR MORE COLOR OPTIONS
SANDSTONE RED outside width: 97” inside width: 84 1/2” h: 48 1/2”2 weight: 32 lbs thickness: 1 1/2””
DP 2400
* Actual colors may vary from photos and variation may exist between different batches.
URESTONE MATERIAL LIST LEDGER T1610 2 1/2” H x 2 1/2” D x 48 3/4” L
TEXTURED CAULK ACC 1590
URESTONE CORNER URESTONE
STONE RECEPTICLE TRIM
PL ADHESIVE ACC 1596
ACC 1594
*visit www.urestones.com for more detailed infomration on our accessory items
TOUCH UP PAINT
INSTALLATION INSTRUCTIONS
Using our interlocking s makes it easy to do large projects. Our s can be cut with any carpentry tool and installs with a simple gluing, screwing and caulking process.
1. Apply Glue to back of . (optional for interior applications - not shown)
2
3
5
6
4
2. Screw s into wall using appropriate fasteners. 3. Push interlocking keys together. 4. Make sure s are pushed together tight. 5. Offset following rows by half a to keep from having a visible seam line. 6. Caulk the seams with textured caulk.
P
G
for more instructions and info visit: HOTOdetailed ALLERY
BEFORE
AFTER Latty Avenue, Hazelwood, MO 63042 9200 Latty Avenue • Hazelwood, MO • 63042 • P: 314-524-2040 • F:9200 314-524-4040 • www.urestones.com
MATERIAL OVERVIEW 6
4
5
3
4
2
1
7 8 TYPICAL MATERIALS RECOMMENDED FOR THE INSTALLATION OF THE URESTONE SYSTEM 1. 2 1/2” Screws - apply 24 per (colored deck screws) 2. PL adhesive(optional on interior applications) - apply one 10 oz. Tube per 3. Urestone 4. Urestone corners 5. Receptacle cover trim (Product #: ACC1565) 6. Ledge Trim (Product #: T1610) 7. Colored textured caulk - need one tube per two seams (Product #: ACC1590) 8. Touch up paint (Product #: ACC1594) *all accessory items can be purchased through us.
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
LEDGESTONE Faux Stone s
AVAILABLE COLORS
PRODUCT DETAILS Width (Overall) 96 1/2”
48 1/2“
Rustic Gray
Chardonney
89 1/4” Width (Inside)
Slate Gray
Desert Tan
SKU/COLOR
PRODUCT Ledgestone
DP2455-10 fieldstone DP2455-15 slate gray DP2455-35 desert tan DP2455-40 chardonney DP2455-55 rustic gray
Thickness -1 3/4” Height: 48 /2” Weight: 40 lbs Area: 31 sq ft
SKU/COLOR
PRODUCT Fieldstone Note: Actual colors may vary from photos and variation may exist between different batches.
FEATURES
DP2455-10 fieldstone DP2455-15 slate gray DP2455-35 desert tan DP2455-40 chardonney DP2455-55 rustic gray
Inside width: 12” Outside width: 15” Height 48 1/2” Weight: 10 lbs Area: 7.3 sq ft
11 1/2”
12”
15”
12”
Inside
13 1/2”
9”
14” 10 1/2”
48 1/2“
• Extremely realistic appearances. • Easy installation - No masonry skills needed • Cuts and applied like plywood • Simple interlocking s makes installation quick • Designed for interior or exterior applications • s are lighter than 1/2” plywood (32-40 lbs.) • Added R Value • Unlike Wood—non deteriorating • Outstanding weatherability
Ledgestone Corner
Outside
LEDGESTONE CONFIGURATIONS LEDGESTONE WITH TWO CORNERS
TWO LEDGESTONE CORNERS Width (Overall) 27”
Width (Overall) 121 1/4”
48 1/2“
48 1/2“ 117”
Width (inside)
25” Width (Inside)
RY ITEMS
View our accessories flyer for more detailed information STONE LEDGER
RECEPTACLE TRIM ACC 1565
TOUCH UP PAINT ACC 1594
PL ADHESIVE
ACC 1596
ACC 1565
COLORED TEXTURED CAULK ACC 1590
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
STACKEDSTONE Faux Stone s
AVAILABLE COLORS
PRODUCT DETAILS Width (Overall) 96”
48“
Rustic Gray
Fieldstone
88” Width (Inside)
Mountain Country
Desert Tan
SKU/COLOR
PRODUCT Stackedstone
DP2460-05 sandstone DP2460-10 fieldstone DP2460-15 slate gray DP2460-35 desert tan DP2460-55 rustic gray DP2460-65 mountain country
Thickness -1 3/4” Height: 48” Weight: 36 lbs Area: 31 sq ft
SKU/COLOR
PRODUCT Stackedstone Corner Sandstone
Slate Gray
Note: Actual colors may vary from photos and variation may exist between different batches.
FEATURES
9” 12”
48“
• Extremely realistic appearances. • Easy installation - No masonry skills needed • Cuts and applied like plywood • Simple interlocking s makes installation quick • Designed for interior or exterior applications • s are lighter than 1/2” plywood (32-40 lbs.) • Added R Value • Unlike Wood—non deteriorating • Outstanding weatherability
DP2461-05 sandstone DP2461-10 fieldstone DP2461-15 slate gray DP2461-35 desert tan DP2461-55 rustic gray DP2461-65 mountain country
Inside width: 9” Outside width: 13” h Height 48” Weight: 9 lbs Area: 7.3 sq ft
13”
8”
Inside
Outside
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
BRICK
Synthetic StoneStone s Synthetic s
AVAILABLE COLORS
PRODUCT DETAILS Width (Overall) 96 1/2”
48“
Red
Sandstone
88” Width (Inside)
Cape Cod Note: Actual colors may vary from photos and variation may exist between different batches.
PRODUCT Brick
Thickness -1 1/2” Height: 48” Weight: 32 lbs Area: 31 sq ft
SKU/COLOR DP2400-005 sandstone DP2400-070 red DP2400-075 cape cod
FEATURES • Extremely realistic appearances. • Easy installation - No masonry skills needed • Cuts and applied like plywood • Simple interlocking s makes installation quick • Designed for interior or exterior applications • s are lighter than 1/2” plywood (32-40 lbs.) • Added R Value • Unlike Wood—non deteriorating • Outstanding weatherability Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
TRIM ACCESSORIES AVAILABLE COLORS
PRODUCT DETAILS T1610
Gray
Kahki
48 1/2”
PRODUCT
SKU/COLOR
Ledger
T1610- kahki T1610- gray T1610 - Tan
48 1/2” x 3” x 3” Note: Actual colors may vary from photos and variation may exist between different batches.
T1612
Tan
C OLOR COMBOS 36”
Slate Gray/Gray
Desert Tan/Gray
Desert Tan/Tan
PRODUCT
SKU/COLOR SKU/COLOR
Door Molding
T1612- kahki T1612- gray T1612 - Tan
36” x 5” x 2”
T1614
Desert Tan/Kahki
Sandstone/Kahki
Sandstone/Tan
OTHER ITEMS TEXTURED CAULK ACC 1590
18 3/8”
18 3/8”
SKU/COLOR
PRODUCT PL ADHESIVE ACC 1596
Door Molding Corner Set
T1614- kahki T1614- gray T1614 - Tan
Left: 18 3/8” x 5” x 2” Right: 18 3/8” x 5” x 2” ACC 1565
TOUCH UP PAINT ACC 1594
ACC 1567
PRODUCT Electrical Box Recepticle
ACC1565 - gray ACC1565 - taupe
Stone Light Recepticle
ACC1567 - gray ACC1567 - taupe
6” x 8”
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • www.urestones.com
SKU/COLOR
8” x 10”
PHYSICAL TESTING DATA
TEST
TEST METHOD
RESULTS Structural Polyurethane Surface Layer
Weather Resistance
Polyurethane Foam Layer
ASTM G 52/QUV (4000HRS)
no cracking or chalking
N/A
ASTM D 1435 3 years 45 degree fence
no cracking or chalking
N/A
ASTM D DSET Testing
no cracking or chalking
N/A
Water Resisitance
ASTM D 2247 (One Year)
no deteriorating affects, such as cracking, chalking or delamination
N/A
Humidity Cycling
ASTM D 2247 (90 Days)
es
es
Freeze/Thaw Cycling
10 Cycles - water soak/freezer/oven ASTM D 2243
es
es
Salt Spray
ASTM B 117 (1000 hrs)
es
es
Low Temperature Resistance
-40 Degree oF ASTM D 2370
es
es
es
es
es
es
High Temperature Resistance
ASTM D 573 Continuous 200 oF Intermediate 250 oF
Tensile Strength
ASTM D 412
3500 - 4500 PSI
N/A
Elongation
ASTM D 412
25% - 60%
N/A
Flural Modulus
ASTM D 790
150,000 PSI
N/A
Flural Strength
ASTM D 590
7600 PSI
N/A
Coefficient of Thermal Expansion
ASTM D 955
0.8 - 1.4 x 10-4 in/in F
N/A
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
ARCHITECTURAL SEPECIFICATIONS CLADDING TRANSITION
CLADDING FLASHING
WINDOW SILL
FLASHING LEDGE TRIM
LEDGE TRIM
URESTONE
URESTONE
SCREW
SCREW
WATERPROOFING
WATERPROOFING
OSB / PLYWOOD
OSB / PLYWOOD
After the OSB sheathing and moisture barrier (Tyvek or similar house wrap) is applied ensure the transition point is flashed. Simply apply Urestone s beginning at the grade and installing vertical. Simply trim excess, to allow for the ledge stone. Apply with screws and as an option: use texture caulking and paint touch up kit to apply finishing touches.
Assure flashing is attached properly and trim the ledger for proper fit. Adhere with screws (toe-nalied).
INSIDE/OUTSIDE CORNER TRANSITION
WALL CAP TERMINATION WALL CAP TRIM
OSB / PLYWOOD WATERPROOFING CAULK CORNER SCREW
URESTONE
URESTONE CAULK T LEDGE TRIM
The same simple 3 step process, and then apply caulking to the corner where the s overlap. Option: a reverse miter may be cut to ensure a tighter fit – use glue on the miter cut and caulking to finish the seam.
SCREW WATERPROOFING OSB / PLYWOOD
Add wall cap trim when termindated at the top of parepet wall.
OUTSIDE CORNER - OPTION 1
OUTSIDE CORNER - OPTION 2
OSB / PLYWOOD WATERPROOFING
OSB / PLYWOOD WATERPROOFING
SCREW
SCREW
URESTONE
URESTONE
CAULK T
CAULK T
URESTONE CORNER CAULK CORNER CAULK T Note: Apply the corner section to the substrate (OSB, moisture barrier) using screws and simply butt the s against the corner section as tightly as possible and adhere with screws.
CAULK T Note: Using the Urestone ’s, simply cut a miter and then use glue the miter cuts together to desired angle. Adhere the s with screws to the substrate. Use the color matching caulk to finish the miter for a more finished appearance.
WINDOW HEAD
WINDOW JAM
OSB / PLYWOOD WATERPROOFING SCREW
URESTONE WATERPROOFING LEDGE TRIM optional: FLASHING
Apply flashing normally to the substrate then trim the ledger to fit the widow and adhere with screws. Continue the run of s trimming for proper alignment.
LEDGE TRIM SCREW
OSB / PLYWOOD URESTONE
Looking down on the ledge stone – notice how the ledge stone is notched out to slide into the sill for proper fit. After the ledge is positioned in place, adhere with screws and then continue the horizontal run of the s trimming if needed for proper fit. Ensure that the s fit very tightly against the ledge stone. Adhere the s with screws and use the texture caulking and touch up paint kit if needed for the finished look.
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
PRODUCT COMPARISON We would like to introduce URESTONE – a series of large 4’ x 8’ faux stone textured s that perfectly interlock allowing for quick installation. URESTONE has outstanding weatherability, a realistic appearance and has a tough and durable surface. Below we have provided some comparison of the URESTONE to Real Stone and some other faux stone products.
FEATURES Size Texture Depth Material Type
COMPETITIVE FAUX S
URESTONE S
CULTURED OR NATURAL STONE
4 ft. x 8 ft.
2 ft. x 4 ft.
all individual stones vary in size.
1-2”
3/4”-1”
1-2”
12 lb. density foam
Cement or Real
“Dual Composite” solid urethane layer with 8 lb. density foam
OUR ADVANTAGE Larger s means faster installation and fewer seams. Deeper detail for extra durability and insulation We take an extra step to spray a non foam plastic layer prior to the closed molded foam process
Surface Toughness
EXCELLENT
FAIR
EXCELLENT
Color Quality
EXCELLENT
FAIR-GOOD
EXCELLENT
Color Retention
EXCELLENT
FAIR-GOOD
EXCELLENT
Insulation Value
EXCELLENT
GOOD-EXCELLENT
NONE
Weight Per Sq. Ft.
~1.25 LBS
~1.0 LBS
~13-20 LBS
Our hard coat layer adds toughness and durability Our multi-step coloring process creates a beautiful and incredibly realistic finished product We use a three step coloring process which provides excellent weatherability. Also, a polyurethane clear coat option is available Ours has even better R value due to the lower density foam Significantly lower weight than using real or cultured stone
PROJECT & COST COMPARISONS When deciding to install stone veneer on a project is best to have all the information available for comparison. Listed below are the associated installation times and materials needed for installing these different type of veneer s. These estimates are based on doing a 20 ft. x 8 ft. (160 sq. ft.) wall.
URESTONE S
COMPETITIVE FAUX PAN-
CULTURED OR NATURAL STONE
Pieces
5 s
20 s
~1280 individual stones
Total Weight
~192 LBS
~160 LBS
2080 - 3200 LBS
standard pickup truck
standard pickup truck or SUV
heavy duty truck
2-3 hours
4-5 hours
30-40 hours
$0 with two home-owner team or $288 for professional installation
average labor cost of $8/ sq ft. = $1280
Transportation Method Installation Time Installation Cost
$0 with two home-owner team or $180 for professional installation
Materials Needed
5 x adhesive 3 x colored caulk deck screws
5 x adhesive 6 x colored caulk deck screws
7 sheets of 3’x 8’ metal mesh 10 x 80 lb. bags of cement scratch coat 35 x 60# bag of mortar
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
OVERVIEW
Urestone s are manufactured using the highest quality polyurethane foam products that when manufactured under strict guidelines and procedures produce a truly unique product that is both aesthetically beautiful and durable.
FAQ & HELPFUL SALES TIPS Q. What is this product made of? A. URESTONE products are manufactured utilizing a “Dual Layer Composite” system comprised of a high impact resistant layer followed by a medium density polyurethane foam. Q. Is this product durable? A. Yes, URESTONE is manufactured utilizing the dual layered technology that results in a hard solid surface that is durable and damage resistant even from a “weed-eater” or other types of normal landscaping tools. Q. Is this product moisture resistant? A. Yes, Polyurethane is a closed cell product and will not allow moisture to penetrate the even after the is cut for a perfect fit. Q. Can I install this product myself? A. Yes, anyone can handle these light weight s. Utilizing standard carpenter tools just a few easy to use tools such as: a cordless drill (screwdriver), a circular saw (skill saw) with a wood blade (fine tooth is suggested), a caulking gun, and safety glasses. (For detailed installation instructions see the Technical Section of this binder or visit our website: www.urestones.com Q. Is this product considered green? A. Yes, the US Building Council has determined that our processes are producing a “green” product. Q. Are these s fire rated? A. Our products are available in a standard version and a Fire-Retardant version. The Fire-Retardant version would take longer to ship. Our standard products can be installed around a fireplace with proper set back and non-synthetic trim. See the installation instructions contained in Technical Information section of this binder or visit our website www.urestones.com for further installation instructions. Q. How long will it take me to receive my products? A. Urestone s are manufactured in St. Louis, MO and most orders can be fulfilled within 7 – 10 business days. However, larger projects and custom products will extend the lead times. Please check with your local Distributor or Replications Unlimited for ETA’s on these types of orders. Q. How many different sizes do the Urestone s come in? A. URESTONE is produced in two (2) different sizes. Our largest is 4’ x 8’ (the largest in the industry) and we produce a smaller that is 2’ x 4’. Which size is best for your project depends on the square foot size of the project, which fits the project configuration and shipping method. All of the sizes can be viewed online at www.urestones.com Q. How many styles & colors are available in the Urestone s? A. Currently there are three (4) main styles of stone s: 1) Ledge Stone; 2) Stacked Stone; 3) Castle Stone; 4)Brick Also available is split-faced concrete pattern, and a barn wood lap siding pattern. There are currently six (6) different colors available in the stone, to view online, visit our website: www.urestones.com . New patterns and sizes are in the works. Q. Does Urestone s come with a warranty? A. Yes, the URESTONE s do have a five (5) year limited. The warranty and other information can be viewed online at www. urestones.com Q. Can I request samples to ensure that I am satisfied with the color and style? A. Yes, you can acquire samples by ing us online at www.urestones.com Q. How much do these s weigh? A. The s are light weight and easy to handle. Polyurethane s typically weigh approximately 1 - 1.5 lb. per square foot depending on style. Therefore, our 4’ x 8’ s weigh approximately 32-40 lbs. while our smaller 2’ x 4’ s weigh approximately 8 - 10 lbs.
Q. Can Urestone s be used for exterior projects and applications? A. Yes, URESTONE s are perfect for exterior applications. Unlike competitive synthetic stone system, the dual layer technology provides good impact resistance to the surface and the s resistant to damage by weed trimmers. Also the coloring system is designed for long term appearance. Urestone is perfect for wainscot, accent walls, or even entire home coverage. And with the R value of R4-5, your home will be insulated even better! Q. Is it necessary to use the caulk? A. No it’s not necessary but it is recommended especially for exterior application. The t seams, and the screw heads will totally disappear by using the caulking. Plus if you trim the to fit, it is makes a nice termination into the trim. Caulking will provide the authentic look of stone work and seals the seams from water intrusion. Q. Can Urestone s be used for interior projects and applications? A. Yes, they are perfect for a fireplace surround, backsplash in the kitchen, wet bar wrap, wine cellar, accent walls, etc… These s are truly versatile enough to be use on countless surfaces and projects. Q. Do the URESTONE s have accessories? A. Yes, Urestone has ledgers (or cap stones), corner quoins, outlet covers, electrical & water covers, and window & door trim. Urestone also has caulking and paint touch up kits to really complete a project. Q. Where can URESTONE s be purchased? A. Go online at www.urestonepanles.com and click on the where to purchase link: then enter the information (zip code) for your area and determine the closest dealer distributor in your market. Q. Are there any special tools or skill required? A. No, simple woodworking tools are required. Only a cordless drill, jigsaw, circular saw or hand saw, rubber mallet is needed. Anyone even with minimum skills can easily install these s. Visit www.urestones.com for details instructions and an installation video. Q. Can URESTONE s be repaired if damaged? A. Urestone s are finished with an extremely hard coat (the hardest in the industry); however, if they are damaged, yes they can be repaired simply by ordering some textured caulk and our touch up paint kit.
Replications Unlimited • 9200 Latty Avenue • Hazelwood, MO • 63042 P: 314-524-2040 • F: 314-524-4040 • w w w . u r e s t o n e p a n e l s . c o m
PHOTO GALLERY
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