Sample List Detail Welding Map 272e
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DETAIL WELDING MAP PT Zug Industry Indonesia
Report No
: 002/I/QC-DWP/MDK/2015
Revision
:0
Date
: January 19, 2015
Page
: 1 of
Drawing :
Job No.
: P 14.030
Project
: PG. Madukismo
Customer
: PT. Madubaru
Drawing No.
: P.14.030-SD-Ø1600V-0
Element
: Vertical Steam Drum
Rev :
0
WD 05
LF (5-6)-A LF (5-6)-B WD 01 CS 5
Note :
WD 01 CS 4
-+
1.
This Report Shown The Information About List t in Weld Map.
2.
Weld Metal & Base MetalThickness Shown Actual Size For Weld Not The Range of
WD 07 SP -1A SP -1B
WD 01 CS 3
WD 02 LS 3
LF (1-4)-A LF (1-4)-B
WD 03 N2-A N2-B
Qualification WPS. 3.
WD 05
WD 01 CS 2
WD 02 LS 2
All Parameters According The Approved WPS. WD 01 CS 1
WD 02 LS 1 WD 06
WD 02 LS 1
MH 1 (1-2) WD 04 N3-A N3-B
Part/Weld Indentification
Unit
1
CS1
-
2
CS2
3 4
No.
Material Specification
Base Metal t
WPS No.
Welding Process
Base Metal, Thk, mm 1
WD 04 N1-A N1-B N1-C
Weld Metal Thickness, mm
P-No
P-No
2
Groove
Fillet
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
26
25
25
-
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
25
CS3
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
CS4
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
1
1
016/WPS/A/SAW R.0
A/SAW
25
26
25
-
Welding Detail
Filler Metal
Preheat, °C
PWHT
Remark
300
Yes
Head 1 to Shell 1
95
300
Yes
Shell 1 to Shell 2
6
95
300
Yes
Shell 2 to Shell 3
F7A0EM12k
6
95
300
Yes
Shell 3 to Shell 4
5.17
F7A0EM12k
6
95
300
Yes
Shell 4 to Head 2
SFA
AWS
F-No.
Min
Max
1
5.17
F7A0EM12k
6
95
-
1
5.17
F7A0EM12k
6
25
-
1
5.17
F7A0EM12k
25
-
1
5.17
1
Head & Shell
5
CS5
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
6
LS1
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
25
-
2
5.17
F7A0EM12k
6
95
300
Yes
Shell 1
7
LS2
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
25
-
2
5.17
F7A0EM12k
6
95
300
Yes
Shell 2
8
LS3
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
25
-
2
5.17
F7A0EM12k
6
95
300
Yes
Shell 3
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
5.17
F7A0EM12k
6
95
300
Yes
Shell 4
9
LS4
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
25
-
2
DETAIL WELDING MAP PT Zug Industry Indonesia
Report No
: 002/I/QC-DWP/MDK/2015
Revision
:0
Date
: January 19, 2015
Page
: 1 of
Nozzle N1 10
N1-A
-
A/SA 106 Gr. B to A/SA 105
1
1
014/WPS/GTAW R.0
GTAW
1
1
013/WPS/GTAW & SMAW R.0
GTAW & SMAW
8.56
-
-
7
4
5.18
8.56
25
25
7
4
8.56
-
-
7
4
5.18
ER 70S-6
6
95
300
Yes
External Part
6&4
95
300
Yes
Pipe to Shell
ER 70S-6
6
95
300
Yes
Internal Part
11
N1-B
-
A/SA 106 Gr. B to A/SA 516 Gr. 70
ER 70S-6 & 5.18 & 5.1 E 7018
12
N1-C
-
A/SA 106 Gr. B to A/SA 105
1
1
014/WPS/GTAW R.0
GTAW
13
N2-A
-
A/SA 106 Gr. B to A/SA 105
1
1
014/WPS/GTAW R.0
GTAW
5.08
-
-
7
4
5.18
ER 70S-6
6
95
300
Yes
External Part
14
N2-B
-
A/SA 106 Gr. B to A/SA 516 Gr. 70
1
1
013/WPS/GTAW & SMAW R.0
GTAW & SMAW
5.08
25
25
7
4
5.18 & 5.1
ER 70S-6 & E 7018
6&4
95
300
Yes
Pipe to Head 1
15
N3-A
-
A/SA 106 Gr. B to A/SA 105
1
1
014/WPS/GTAW R.0
GTAW
5.08
-
-
5
3
5.18
ER 70S-6
6
95
300
Yes
Up Side
16
N3-B
-
A/SA 106 Gr. B to A/SA 516 Gr. 70
1
1
013/WPS/GTAW & SMAW R.0
GTAW & SMAW
5.08
25
25
5
3
5.18 & 5.1
ER 70S-6 & E 7018
6&4
95
300
Yes
Pipe to Head 2
17
LF 1 - A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
5
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
18
LF 1 - B
-
A/SA 36 to A/SA 516 Gr. 70
1
1
015/WPS/ SMAW R.0
SMAW
25
25
-
20
5
5.1
E 7018
4
95
300
Yes
Pad to Shell
19
LF 2 - A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
5
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
1
1
015/WPS/ SMAW R.0
SMAW
25
25
-
20
5
5.1
E 7018
4
95
300
Yes
Pad to Shell
Nozzle N2
Nozzle N3
Lifting Lug
20
LF 2 - B
-
A/SA 36 to A/SA 516 Gr. 70
21
LF 3 - A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
5
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
22
LF 3 - B
-
A/SA 36 to A/SA 516 Gr. 70
1
1
015/WPS/ SMAW R.0
SMAW
25
25
-
20
5
5.1
E 7018
4
95
300
Yes
Pad to Shell
23
LF 4 - A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
5
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
1
1
015/WPS/ SMAW R.0
SMAW
25
25
-
20
5
5.1
E 7018
4
95
300
Yes
Pad to Shell
24
LF 4 - B
-
A/SA 36 to A/SA 516 Gr. 70
25
LF 5- A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
7
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
26
LF 5 - B
-
A/SA 36 to A/SA 516 Gr. 70
1
1
015/WPS/ SMAW R.0
SMAW
25
26
-
20
7
5.1
E 7018
4
95
300
Yes
Pad to Head
27
LF 6 - A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
7
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
DETAIL WELDING MAP PT Zug Industry Indonesia
Report No
: 002/I/QC-DWP/MDK/2015
Revision
:0
Date
: January 19, 2015
Page
: 1 of
Manhole 29 30
MH - 1-1 MH - 1-2
-
A/SA 516 Gr. 70 to A/SA 516 Gr.70
-
A/SA 516 Gr. 70 to A/SA 516 Gr.70
1 1
1
013/WPS/GTAW & SMAW R.0
GTAW & SMAW
1
013/WPS/GTAW & SMAW R.0
GTAW & SMAW
25 25
26
26
20
6
5.18 & 5.1
ER 70S-6 & E 7018
6&4
95
300
Yes
Manhole to Head 2
ER 70S-6 & 5.18 & 5.1 E 7018
6&4
95
300
Yes
Manhole to Head 2
4
95
300
Yes
Plate to Plate
4
95
300
Yes
Plate to Head 1
26
26
20
6
25
-
15
7
27 28
SP - 1A SP - 1B
-
A/SA 36 to A/SA 36
-
A/SA 36 to A/SA 516 Gr. 70
1 1
1
015/WPS/ SMAW R.0
SMAW
1
013/WPS/ GTAW & SMAW R.0
GTAW & SMAW
25 25
26
25
15
7
5.1
E 7018
ER 70S-6 & 5.18 & 5.1 E 7018
Welding Detail : Welding Detail 1
Welding Detail 2
Welding Detail 3
Welding Detail 4
Welding Detail 5 20
10 20
Welding Detail 6
Welding Detail 7
1-2
15 15
15°
Welding Detail 8
Welding Detail 9
Welding Detail 10
-
-
-
15
26 20 45 °
4 5°
20
Prepared by :
Review by :
Approved by :
Review by :
Note :
Report No
: 002/I/QC-DWP/MDK/2015
Revision
:0
Date
: January 19, 2015
Page
: 1 of
Drawing :
Job No.
: P 14.030
Project
: PG. Madukismo
Customer
: PT. Madubaru
Drawing No.
: P.14.030-SD-Ø1600V-0
Element
: Vertical Steam Drum
Rev :
0
WD 05
LF (5-6)-A LF (5-6)-B WD 01 CS 5
Note :
WD 01 CS 4
-+
1.
This Report Shown The Information About List t in Weld Map.
2.
Weld Metal & Base MetalThickness Shown Actual Size For Weld Not The Range of
WD 07 SP -1A SP -1B
WD 01 CS 3
WD 02 LS 3
LF (1-4)-A LF (1-4)-B
WD 03 N2-A N2-B
Qualification WPS. 3.
WD 05
WD 01 CS 2
WD 02 LS 2
All Parameters According The Approved WPS. WD 01 CS 1
WD 02 LS 1 WD 06
WD 02 LS 1
MH 1 (1-2) WD 04 N3-A N3-B
Part/Weld Indentification
Unit
1
CS1
-
2
CS2
3 4
No.
Material Specification
Base Metal t
WPS No.
Welding Process
Base Metal, Thk, mm 1
WD 04 N1-A N1-B N1-C
Weld Metal Thickness, mm
P-No
P-No
2
Groove
Fillet
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
26
25
25
-
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
25
CS3
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
CS4
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
1
1
016/WPS/A/SAW R.0
A/SAW
25
26
25
-
Welding Detail
Filler Metal
Preheat, °C
PWHT
Remark
300
Yes
Head 1 to Shell 1
95
300
Yes
Shell 1 to Shell 2
6
95
300
Yes
Shell 2 to Shell 3
F7A0EM12k
6
95
300
Yes
Shell 3 to Shell 4
5.17
F7A0EM12k
6
95
300
Yes
Shell 4 to Head 2
SFA
AWS
F-No.
Min
Max
1
5.17
F7A0EM12k
6
95
-
1
5.17
F7A0EM12k
6
25
-
1
5.17
F7A0EM12k
25
-
1
5.17
1
Head & Shell
5
CS5
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
6
LS1
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
25
-
2
5.17
F7A0EM12k
6
95
300
Yes
Shell 1
7
LS2
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
25
-
2
5.17
F7A0EM12k
6
95
300
Yes
Shell 2
8
LS3
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
25
-
2
5.17
F7A0EM12k
6
95
300
Yes
Shell 3
-
A/SA 516 Gr. 70 to A/SA 516 Gr. 70
5.17
F7A0EM12k
6
95
300
Yes
Shell 4
9
LS4
1
1
016/WPS/A/SAW R.0
A/SAW
25
25
25
-
2
DETAIL WELDING MAP PT Zug Industry Indonesia
Report No
: 002/I/QC-DWP/MDK/2015
Revision
:0
Date
: January 19, 2015
Page
: 1 of
Nozzle N1 10
N1-A
-
A/SA 106 Gr. B to A/SA 105
1
1
014/WPS/GTAW R.0
GTAW
1
1
013/WPS/GTAW & SMAW R.0
GTAW & SMAW
8.56
-
-
7
4
5.18
8.56
25
25
7
4
8.56
-
-
7
4
5.18
ER 70S-6
6
95
300
Yes
External Part
6&4
95
300
Yes
Pipe to Shell
ER 70S-6
6
95
300
Yes
Internal Part
11
N1-B
-
A/SA 106 Gr. B to A/SA 516 Gr. 70
ER 70S-6 & 5.18 & 5.1 E 7018
12
N1-C
-
A/SA 106 Gr. B to A/SA 105
1
1
014/WPS/GTAW R.0
GTAW
13
N2-A
-
A/SA 106 Gr. B to A/SA 105
1
1
014/WPS/GTAW R.0
GTAW
5.08
-
-
7
4
5.18
ER 70S-6
6
95
300
Yes
External Part
14
N2-B
-
A/SA 106 Gr. B to A/SA 516 Gr. 70
1
1
013/WPS/GTAW & SMAW R.0
GTAW & SMAW
5.08
25
25
7
4
5.18 & 5.1
ER 70S-6 & E 7018
6&4
95
300
Yes
Pipe to Head 1
15
N3-A
-
A/SA 106 Gr. B to A/SA 105
1
1
014/WPS/GTAW R.0
GTAW
5.08
-
-
5
3
5.18
ER 70S-6
6
95
300
Yes
Up Side
16
N3-B
-
A/SA 106 Gr. B to A/SA 516 Gr. 70
1
1
013/WPS/GTAW & SMAW R.0
GTAW & SMAW
5.08
25
25
5
3
5.18 & 5.1
ER 70S-6 & E 7018
6&4
95
300
Yes
Pipe to Head 2
17
LF 1 - A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
5
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
18
LF 1 - B
-
A/SA 36 to A/SA 516 Gr. 70
1
1
015/WPS/ SMAW R.0
SMAW
25
25
-
20
5
5.1
E 7018
4
95
300
Yes
Pad to Shell
19
LF 2 - A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
5
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
1
1
015/WPS/ SMAW R.0
SMAW
25
25
-
20
5
5.1
E 7018
4
95
300
Yes
Pad to Shell
Nozzle N2
Nozzle N3
Lifting Lug
20
LF 2 - B
-
A/SA 36 to A/SA 516 Gr. 70
21
LF 3 - A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
5
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
22
LF 3 - B
-
A/SA 36 to A/SA 516 Gr. 70
1
1
015/WPS/ SMAW R.0
SMAW
25
25
-
20
5
5.1
E 7018
4
95
300
Yes
Pad to Shell
23
LF 4 - A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
5
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
1
1
015/WPS/ SMAW R.0
SMAW
25
25
-
20
5
5.1
E 7018
4
95
300
Yes
Pad to Shell
24
LF 4 - B
-
A/SA 36 to A/SA 516 Gr. 70
25
LF 5- A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
7
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
26
LF 5 - B
-
A/SA 36 to A/SA 516 Gr. 70
1
1
015/WPS/ SMAW R.0
SMAW
25
26
-
20
7
5.1
E 7018
4
95
300
Yes
Pad to Head
27
LF 6 - A
-
A/SA 36 to A/SA 36
1
1
015/WPS/ SMAW R.0
SMAW
25
25
25
10/20
7
5.1
E 7018
4
95
300
Yes
Lifting Lug to Pad
DETAIL WELDING MAP PT Zug Industry Indonesia
Report No
: 002/I/QC-DWP/MDK/2015
Revision
:0
Date
: January 19, 2015
Page
: 1 of
Manhole 29 30
MH - 1-1 MH - 1-2
-
A/SA 516 Gr. 70 to A/SA 516 Gr.70
-
A/SA 516 Gr. 70 to A/SA 516 Gr.70
1 1
1
013/WPS/GTAW & SMAW R.0
GTAW & SMAW
1
013/WPS/GTAW & SMAW R.0
GTAW & SMAW
25 25
26
26
20
6
5.18 & 5.1
ER 70S-6 & E 7018
6&4
95
300
Yes
Manhole to Head 2
ER 70S-6 & 5.18 & 5.1 E 7018
6&4
95
300
Yes
Manhole to Head 2
4
95
300
Yes
Plate to Plate
4
95
300
Yes
Plate to Head 1
26
26
20
6
25
-
15
7
27 28
SP - 1A SP - 1B
-
A/SA 36 to A/SA 36
-
A/SA 36 to A/SA 516 Gr. 70
1 1
1
015/WPS/ SMAW R.0
SMAW
1
013/WPS/ GTAW & SMAW R.0
GTAW & SMAW
25 25
26
25
15
7
5.1
E 7018
ER 70S-6 & 5.18 & 5.1 E 7018
Welding Detail : Welding Detail 1
Welding Detail 2
Welding Detail 3
Welding Detail 4
Welding Detail 5 20
10 20
Welding Detail 6
Welding Detail 7
1-2
15 15
15°
Welding Detail 8
Welding Detail 9
Welding Detail 10
-
-
-
15
26 20 45 °
4 5°
20
Prepared by :
Review by :
Approved by :
Review by :
Note :
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