DIRECT.FIRED ABSORPTION CHILLER.HEATER
'i;*
g;'l t)-+:ii
2.:+,: :,)r*l .:!E
iii
L+1:,
ti;ti
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nio.
RCDsenbsfb a newly desffied compactand hlgh Pertormanc hetter and desffied considering
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q'r.fl{lAr
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Using a newly developed microprocessor, high performance is realized in operating.
1. Energysaving with minimizedstartup. Startup time of the system has been cr,it short with an optimized flow rate of circulating solution responsive to the startup operationquickly. This reduce fuel consumption.
4. Operatingconditionis displayedon the digitally. Operating information such as the chilled/hot water temperature,the cooling water temperature,the solution temperature and the other followings listed hereunder are displayed on the control . Temperature in the high temperature generator. . ouflet temp. of the high temperature generator. . lnlet temp. of the high temperature generator. . Dew point temp. of the high temperature generaror. lnlet or Outlet temperature of the chilled/hot water. Inlet or Outlet temperature in the cooling water. Chiller-Heater operating time. Operating time of the refrigerant pump. Number of start/stop operations of the unit
Q
o
3
c
Measurement in temperature. . Temperature of the exhaust gas. . Temperature of the evaporating refrigerant. ' Temperature of the refrigerant condensation. ' Temperature of the solution in absorber. Fuel control valve indicator. Combustion time Operating time of the solution pump. Number of combustion start/stop ooerations.
6 5 a
5. Preventionfunction for unusual shut down on failure are equipped.
o c c
)
o
o o o E 0)
With confinuous monitoringoperating conditions by sensors equipped in the unit, stoppage of the system on failures or fault is minimized in controlling system before the system goes to failures. . Dew-point control of the high temperature generator. . Solution temperature control of the high temperature generator. etc.
l
Elapsed time after the combustion start(min)
^
2. Reducingdilution time at the time of operating interruption. By checking the operatingconditionat shut down, minimum diluting time is determinedautomatically. over dilution is avoided automatically,and this contribute to the energy saving.
3. Interlocking circuits of auxiliary devices are equippedas a standard. An interlockingcircuit are equipped for chilled/hot water, cooling water pumps and a fan of cooling tower as a standard. The operating cost may be reduced with protective meas-ures such as a start/stop circuit for the fan on the cooling tower for cooling water temperature control and a freeze-proof circuit with thermo-sensorsfor winter season are equipped as a standard.
6. Pre-alarm system ensure preventive maintenance. With pre-alarm systems, magnitude of scale/slime fouling in the cooling water tubes and timing for replacing some parts of the unit are informed well in advance' . . . .
Temperature rising in the exhaust gas. Rising in the internal pressure. Replacement timing of the burner part. Fault in thermo-sensors. *Temperature rising in the inlet of cooling water. {
x mark indicates
that only counting
. Rising in LTD of cooling water. . Overload in the purge pump. . Replacement timing for respective oarts. . Abnormal in level control in high temPerature generator. * Temperature rising of the cooling water at the inlet/outlet' * Temperature rising in the solution of the high temperature generator. is made without
displaying
any pre-alarm.
7, A circuit for power-failureis equipped with a standard. For a power-failure within the minutes, the unit may start automatically after the power is recovered. The unit will shut down with alarm if the power failure lasts more than ten minutes.
DirectFiredAbsorptionChiller-Heater ol equippedwithlatest microprocess or environment, CONTENTS In an application of inverter control of solution puffiF, saving energy has been realized in the whole range from partial loads to rated loads of cooling mode. Installation costs may be reduced at no control of cooling water temperature and further saving in energy consumptiong as operation is feasible as 15'C at the inlet of cooling water.
0.30
s I PartLoadPerformance
E z
I E
a c
22.c
E z
15c
o
; c
v.4u
x
n ro
o o 6
(,
The graphic chart shows; Energy saving is 40olocompared with original model when the refrigerationcapacity is 40% and the inlet temperature of the cooling water is 27"C. Note 1) The combustion rates shown herein based on a gross calorific value 11,000kca1/m2(NTP) of gas. Note 2) This graphic chart is applicabte to the model 015 through 050. Note 3) An area surroundedby the dotted lines is the area for available loads .which is derived from using respective average wet bulb. Note 4) The % of energy saving is based on the first developedunit. Note 5) 1rns/(h.USRI)(NTP):9.2343ms/kW(NTP)
Equippedwith a low Nox burner, 60ppm attainedat the fuel gas 13A.
less based
Oz Oolo,
Compared with the oonventional type, reductions of 2Ooloin width; 15o/oin height 2Oolotn setup space have been attained(Comparison reference in 360 tons class).
RCD036 (New
.......5 C o o l i n ga n d h e a t i n gc y c l e Standard Specification Table (Energy saving 260lo) Series N Cooling operation per annual : 2 , 0 0 0h o u r so r l e s s . . . . . . . . . . . . . ' . 6 Series L Cooling operation per annual : 4 , 0 0 0 h o u r so r l e s s . . . . . . . . . . . . . . . 8 Series H Cooling operationper annual : morethan 4,000hours............10 S h i p p i n gD i m e n s i o n s. . . . . . . . . . . . . - - - - . - . . 1 2 Thermal Insulation ( C o l da n d H o t S u r f a c e ) . . . . . . . . . . . . . . . 1 3 .........-..-...14 D i m e n s i o n. s. . . . . . . . . .'........15 Foundation ..'...16 T e c h n i c a li n f o r m a t i o n ...........17 C o n t r o lp a n e l Sample power board R e m o t es t a r t / s t o ps i g n a l . . . . ' . . . . . . . . . . 1 9 ......2O Start/stop flow chart Standard delivery scope and o p t i p n a ls p e c i f i c a t i o n s . . . . . . . . . . . . . . . 2 2 Combustion system diagram and technical relating for exhaust gas
I I t
Evaporator
LowTemp.Generator Gondenser
PurgeUnit
HighTemp. Generator
:
I
SolutionHeatExchangers
BurnerUnit
l--l :StrongLiErsolution lMediumLiBrSolution f-l
:Weat
Tl
: Evaporated refrigerant
N
:ruttyctosed
Refrigerant evaporates in an evaporator and cools down chilled water. The evaporated refrigerant is absorbed into the solution in the absorber. The solution absorbed the refrigerant become weak and sends to the high and low temperature generator respectively through the heat-excangers pumped up by the solution pump. The weak solution turns to a concentrated(strong)solution after heating by the burner in the high temperature generator.The solution becomes medium strong solution in the low temperature generator heated by refrigerant(steam) generated in the high temperature generator. The strong solution in the high and medium strong solution in the low temperature are mixed together and back to absorber through the both solution heat-exchangers, in which absorbs the refrigerant evaporated from the evaporator. The generated refrigerant in the low temperature generator move to the condenser and condensed by the cooling water. Condensed refrigerant back to evaporator.
l>- Hotwater OUT
. MediumLiBrSolution l-l
:WeakLiBrSotution . Refrigerant (HzO)
: Evaporated refrigerant l<- Hotwater [--l IN ffi iFuttyopened
Fuel
The high temperature steam(refrigerant) generated in the high temperature generator is moved through valve and condensed in the evaporator and heating up hot water for heating. The refrigerant is down to and mixed up with medium weak solution in the absorber.Then pump up to the high temperaturegenerator by solution pump. The medium weak solution generates steam(refrigerant vapor) in the high temperature generator.
Model(RCDFI
1{0t5
t{018
il021
1{025
il028
]t032
11036
Cooling Capacity
usRt{kw}150{528}
Heating Capacity
kcal/h{kW}400,000{465}480,000{558}5 60,000{651} 666,ooo{774} 742,000{853} 854,000{993} 960,000{1117
FlowRate o:t c'o
=
Q,/mtn
Plessure Dlop
180{633} 210{73e} 250{87e} 280{e85} 32O{1125} 360{1266}
1810
2120
2520
2820
3230
3630
8.2{80}
7.4{73}
7.7{75}
6.3{62}
6.3{62}
6.4{63}
4
4
4
4
3
3
3
1510
mAq{kPa} 7.8{76}
'El
S llo.of E CJ
PipeConnection Size
A(mm)
100
100
125
125
150
15 0
150
FlowRate
Q,/min
2500
3000
3500
4170
4670
5330
6000
12{118}
12.5{123}
e.5{e3}
10{e8}
10{e8}
o:t cr('
Drop = Plessure := il0.ol ct ct
mAq{kPa} 1 1 . 5 { 1 1 3 } 12.5{123}
Elt
3+1
3+1
3+1
3+1
2+1
2+1
2+1
125
125
150
150
200
200
200
CJ
PipeConnection Size
A(mm)
eoo{8.82}eoo{8.82} e00{8.82}
Ualue Gas {gross) PipeConneclionA(mm)
Supply Pressure mmAq{kPa}1 50{1.47} 150{1.47} 150{1.47}
150{1.47}
80
100
100
125
80
80
80
4500 Consumption Nm'/h (Coolinsl
99.9
119.9
139.9
166.5
186.5
213.2
239.8
Consumption ll|eatinql
109.8
131.8
153.9
182.8
203.7
233.4
263.5
kcal/llm3
Nm3/h
200{1.e6} 200{1.e6} 200{1.e6} 2oo{1.e6}2oo{1.e6}2oo{1.e6}200{1.e6} Supply Pressure mmAdkPa) Ualue = Gas (grossl PipeConnectionA(mm) 50 50 50 80 80 80 BO q:t
trsAl Consumption il000 (Coolinsl kcal/ilmg Consumption llleatinol Consumplion (Coolingl Kerusene Consumption ll|eatinsf Voltagex Cycle
Nm3/h
40.9
49.1
57.2
68.1
76.3
87.2
98.1
Nm3/h
44.9
53.9
62.9
74.8
83.3
95.9
107. 8
0/h
48.6
58.3
68.0
81.0
90.7
103.7
116. 6
0/h
53.9
64.7
75.5
89.8
100.0
115 . 1
129.4
VX Hz
200x 50/60. 220x60
kw
0 .1 5
0.15
Pump' = Solution
kw
2.2+O.4
2.2+O.4
2.2+O.4
:>
kw
1.5
1.5
1.5
2.2
2.2
10.0(5.5)
10.5(8)
13.0(8)
13.5(8)
Refrigelant Pump q:t ct ct-
CJ CJ o:, t+l
Burner Fan Gas
Powel Supply CapaciU kVA(mm') 10.0(5.5) $izel Ittliring
Burner Fan* |lil Pumn Kerosene
kw
1+0.25
Pouler Supply Capacity kVA(mm') 10.0(5.5) $izel lWirins
Connection Sizeof Exhaust Gas l|eatTransfer fueaof Gh
mm m2
1+0.25
0.3
0.3
1.5+0.25 1.5+0.25 2.2+O.4 13.0(8)
12.0(8)
350x310 450X 310
450x370
480X 370
13.8
16.1
11.7
0.3
o.4
3 . 2 + O . 4 3.2+O.75 3.2+O.75 3.2+O.75
10.0(5.5)
9.7
0.3
14.0(141
3.7 15.0(14)
15.0(14)
2.2+O.4
2.2+O.4
14.O(14)
14.o(14)
450x430 480X430 19.6
3.7
21.4
515x460 23.6
1t040
It045
1t050
lt000
]t070
Dimensions Model
4OO{14O7} 450{1583} 500{175e} 600{2,110}7 00{2,462} '1,067,000{1241} 1,201,000{1397} 1,334,000{1551} 1,604,000{1,965} 1,871,000{2,'176}
Weight
Water Volume in Chiller-Heater
Shipping Weight Operating Chilled/Hot Cooling Weight Water Water (MAX)
L
W
H
mm
mm
mm
t
t
0
0
N015 3575
1825
1900
5.4
7.4
210
290
RcDP
4030
4540
5040
6,050
7,060
6.6{65}
6.1{60}
6.1{60}
7.6{74}
7.8{76}
N018 3575 1870 1940
5.9
8.0
250
340
3
3
3
3
3
N021 3605 2020 2050
6.7
9.2
300
410
150
200
200
200
200
2150 2160 7.8
10.4
350
480
6670
7500
8340
10,000
1 1 ,670
N025 3605
N028 4675 2105 2100
8.9
12.2 380
560
N032 4675 2280 2170
9.9
13.5
440
630
10{e8}
e.5{e3}
10{e8}
2+1
2+1
2+1
2+1
2+1
N036 4700 2340 2250 10.1 15.0 490
700
200
250
250
250
250
N040 4725 2350 2340 1 1 . 8 16.5
540
780
N045
4810 2415 2480
13.1
18.4
610
920
e.8{e6} 10.5{103}
e00{8.82} eoo{8.82} eoo{8.82} eoo{8.82} eoo{8.82} 80
80
80
80
80
N050
4810 2465 2550 14.O
19.7
680
1010
266.4
299.7
333.1
399.7
466.3
N060
5860 2875 2750 15.7
23.O 820
1210
292.9
329.7
366.2
440.3
513.6
N070
5860 2975 2945
26.2
1410
200{1.e6} 200{1.e6} 2oo{1.e6}e00{8.82} eoo{8.82} 80
80
80
65
80
109
122.6
1 3 6 .3
163.5
190.8
119.8
134.9
149.8
180.1
210.1
129.6
145.8
162.0
194.4
226.8
143.8
161. 9
179.8
216.3
252.2
200x 50/60. 220X60
o.4
o.4
o.4
o.4
o.4
3.7+O.75 3.7+O.75' 3.7+O.75 5.5+0.75 5.5+0.75 3.7
3.7
5.5
5 .5
7 .5
16 .0 (1 4 )
16.0(14)
18.O(22)
20(22)
22.5(22\
3.7+O.4
3.7+O.4
16 .5 (1 4 )
16.5(14)
568x460
550X 515
5 5 0 X5 6 8
545X7'13
6 9 2 X 667
27.1
29.5
32.5
38.3
44.6
3.7+O.75 5.5+0.75 5.5+0.75 17.0(141 21.5(22)
21.5(22)
17.9
960
Note 1) The standard chilled water temperatureis 12"c at the inlet and 7"C at the outlet, the cooling water temperature is 32"C at theinlet and 37.5'c at the outlet and the hot water temperature 60'C at the outlet. Note 2) The fouling factor of the chilled/hot water and the cooling water is assumed as 0.0001meh"C/kcat(0.000086m2K/W). Note 3) The capacity of burner fan may be changed on the combustion volume and the gas specification. Note 4) The standard design pressureof the chilled/hot water and the cooling water is 8 kgf/cmz (gauge pressure) iO.ZA Hl|pa) Note 5) Chiller-Heateris designed in accordancewith JIS 8g622. Note 6) Standarddeliveryis one piece shippingas the standard. Note 7) The net calorific value of kerosene is defined as g32oKcal/0 (Specific gravity 0.8). Note 8) Dimensionin width may vary dependenton the gas specification. Please check the outline drawing in detail. The values shown herein is based on the supply specificationat 2OOmmAq(060 and 070 are at the supply on gOOmmAq). Note 9) The wiring size is used for reference.
Lol5
Model(RC0P)
1018
t02l
t025
1028
r032
r036
Capacity Cooling
usRt{kw}150{528}
Heating Capacity
854,000{993}960,000{111 742,000{863} 660,ooo{774} 400,000{465}480,000{558}560,o0o{651} kcaUh{kW}
o:, GE
=
180{633}
210{73e} 250{87e} 280{e85} 320{1125} 360{1266}
1810
2120
2520
2820
3230
3630
8.2{80}
7.4{73}
7.7{75}
6.3{62}
6.3{62i
6.4{63}
4
4
4
4
3
3
3
1510
FlowBate
Q,/min
Prcssure Drup
mRq{tPa} 7.8{76}
'El
=
llo.of
CJ
Size PipeConnection
A(mm)
100
100
125
125
150
150
150
Flowflate
A /min
2500
3000
3500
4170
4670
5330
6000
12{118}
12.5{123}
e.5{e3}
10{e8}
10{eB}
o:, CE Dlop = Plessure := lrlo.of ct e
mAq{kPa} 1 1 . 5 { 1 1 3 } 12.5{123}
Et
3+1
3+1
3+1
3+1
2+1
2+1
2+1
125
125
150
150
200
200
200
CJ
Size PipeConnection
A(mm)
Ptessure mmAq{kPa}1 5 0 { 1 .4 7} 150{ 1.47} 150{ 1.47} 150{1.47} e00{8.82} e00{8.82} eoo{8.82} Supply GasUalue (grossl PipeConnection A(mm) 80 BO 125 80 100 100 BO 4500 Consumption lCoolinql kcal/llm3 Consumption Il|eatingl
Nm3/h
99.9
119.9
139.9
166.5
186.5
213.2
239.8
Nm"/h
1 0 9 .8
131.8
153.7
182.8
203.7
233.4
263.5
200{1.e6} 200{1.e6} 2oo{1.e6}200{1.e6} 200{1.e6} 200{1.e6} 200{1.e6} Pressure mmAqikPa) Supply
o:t
Ualue Gas (grossl PipeConnection A(mm) (r3Al Consumption 11000 ICoolinsl kcal/ilm3 Consumption
(]|eatingl
50
50
50
BO
80
80
80
Nm3/h
40.9
49.1
57.2
68.1
76.3
87.2
98.1
Nm'/h
44.9
53.9
62.9
74.8
83.3
95.9
107. 8
48.6
58.3
68.0
81.0
90.7
103.7
116.6
53.9
64.7
75.5
89.8
100.0
115. 1
129.4
Gonsumption 0 / h KeroseneIGoolinsf Consumption 0 / h [fleatinsl x Cycle Uoltage Pump Refrigemnt Pump = Solution o:l
200x 50/60. 220x60
VXHz
KW
0 .1 5
0.15
kw
2.2+O.4
2.2+O.4
2.2+O.4
kw
1.5
1.5
1.5
2.2
10(5.5)
10.5(8)
13(8)
0.3
0.3
0.3
0.3
o.4
3 . 2 + O . 4 3.2+O.75 3 . 2 + O . 7 5 3.2+O.75
ct CL
Fan Bumer
=>
C5 C5
!? l!
Gas
Capacity Power Su0ply kVA(mm') 10(5.5) Sizel {Wiring Fan* llil Burner 1+0.25 KW
Pump |(erosene
Supply Capacily Poww kVA(mm') 10(5.5) Shel {Whins
Gas Sizeof Exhaust Connection Areaof Gh HeatTransfer
1+0.25 10(5.5)
2.2
3.7
3.7
15(14)
15(14)
1.5+0.25 1.5+0.25 2.2+O.4
2.2+O.4
2.2+O.4
12(8)
14(14)
14(14)
14(14\
11(8)
13.5(B)
mm
3 5 0 X310
450X 310
450x370
480x 370
450X 430
480X430
515X460
m2
9 .7
11.7
13.8
16.1
19.6
21.4
23.6
t040
t045
t050
t000
r070
4OO{14o7} 450{1583} 5oo{175e} 600{2,110}7 00{2,462}
Dimensions Model
RcDR
1,067,000{1241} 1,201,000{1397} 1,334,000{1551} 1,604,000{1,965} 1,871,000{2,176}
Weight
Water Volume in Chiller-Heater
Shipping Operating Chilled/Hot Cooling Weight Weight Water Water (MAX)
L
W
H
mm
mm
mm
1900 5.5
t
t
0
0
7.4
210
290
4030
4540
5040
6,050
7,060
L015
3575
1825
. 6 .6 {6 5 }
6.1{60}
6.1{60}
7.6{74}
7.8{76}
L018
3575
1870 1940
5.9
8.0
250
340
3
3
3
3
3
LO21
3605 2020 2050
6.7
9.2
300
410
150
200
200
200
200
LO25
3605
2150 2160
7.8
10.4
350
480
6670
7500
8340
10,000
1028
4675
2150 2100
8.7
12.2 380
560
10{e8}
e.5{93}
1o{e8}
L032
4675 2280 2170
9.9
13.5
440
630
2+1
2+1
2+1
2+1
2+1
L036
4700 zUO 2250 10.5 15.0 490
700
200
250
250
250
250
L040 4725 2350 2340 1 1 . 6 16.5
540
780
L045
13.2 18.4
610
920
L050 4810 2465 2550 14.O 19.7
680
1010
1 1 ,670
e.8{e6} 10.5{1m}
eoo{8.82} e00{8.82} eoo{8.82} eoo{8.82} e00{8.82}
4810 2415 2480
80
80
80
80
80
266.4
299.7
333.1
399.7
466.3
1060 5860 2875 2750 15.7
23.O 820
1210
292.9
329.7
366.2
440.3
513.6
L070 5860 2975 2945
26.2
1410
200{1.e6} 200{1.e6} 2oo{1.e6}eoo{8.82} eoo{8.82} 80
100
100
65
80
109
122.6
136.3
163.5
190.8
119.8
134.9
149.8
180.1
210.1
129.6
145.8
162.0
194.4
226.8
143.8
161. 9
179.8
216.3
252.2
200x 50/60. 220x60
o.4
o.4
o.4
o.4
o.4
3.7+O.75 3.7+O.75 3.7+O.75 5.5+0.75 5.5+0.75 3.7
3.7
5.5
16(14)
16(14)
18(22)
3.7+O.4
3.7+O.4
3.7+0.75
16.5(14)
16.5(14)
17(14')
21.5(22)
568X460
550X 515
550x568
5 4 5 X7 1 3
692x667
27.1
29.5
32.5
38.3
44.6
5 .5
20(22r,
5.5
22.5(22\
5.5+0.75 5.5+0.75 21.5(22)
17.9
960
Note 1) The standard chilled water temperature is 12"Cat the inlet and 7"C at the outlet, the cooling water temperature is 32'C at theinlet and 37.5'C at the outlet and the hot water temoerature 60"C at the outlet. Note 2) The fouling factor of the chilled/hot water and the cooling water is assumedas 0.0001m2h"C/kcal (0.000086m2K/W). Note 3) The capacity of burner fan may be changed on the combustion volume and the gas specification. Note 4) The standard design pressureof the chilled/hot water and the cooling water is 8 kgf/srnz (gauge pressure) {O.ZAVpa} Note 5) Chiller-Heateris designed in accordancewith JIS 88622. Note 6) Standarddeliveryis one piece shippingas the standard. Note 7) The net calorific value of kerosene is defined as 8320Kcal/ 0 (Specific gravity 0.8). Note 8) Dimensionin width may vary dependenton the gas specification. Please check the outline drawing in detail. The values shown herein is based on the supply specificationat 2OOmmAq(060 and 070 are at the supply on 900mmAq). Note 9) The wiring size is used for reference.
1|0l5
ModelIRCDPf
l|0t8
l|02l
1|025
}|028
l|032
|l030
Capacity Cooling
usRt{kwi135{475}
]|eating Capacity
400,000{465}480,000{558}5 66,000{651} 666,ooo{774} 742,000{863i854,000{993} kcal/h{kttr|}361,ooo{420}
et GEI
=
150{528}
180{633} 210{73e} 250{87e} 280{e85} 320{1125}
1510
1810
2120
2520
2820
3230
5.7{56}
5.5{54}
5.4{53}
5{ae}
4.8{47}
5{ae}
4
4
4
4
3
3
3
FlowRate
0 /min
Drop Prcssure
mlq{rPa} 6.3{62}
1360
=t
32 c)
€t 6tr
=
llo.ol Size PipeConnection
A(mm)
100
100
125
125
150
150
150
Flowflate
Q,/min
2250
2500
3000
3500
4170
4670
5330
e.5{e3}
s{88}
e{88}
e{88}
8{78}
8{78}
s{28}
3+1
3+1
3+1
3+1
2+1
2+1
2+1
125
125
150
150
200
200
200
Dlop Prcssule
mAq{kPa}
ED
:= llo.of c, C' CJ
PipeConnection Size
A(mm)
PressuremmAq{kPa}100{0.e8} 100{0.e8} 100{0.s8} 100{0.e8} eoo{8.82} eoo{8.82} e00{8.82} Supply Gas Ualue (grossl PipeConnection A(mm) 100 100 125 80 80 50 80 4500 Consumption Nm3/h 213.2 119.9 139.9 166.5 186.5 89.9 99.9 lCoolinnl kcal/llm3 Consumption Nm"/h 203.7 234.4 109.8 131.8 153.7 182.8 98.8 {ilsatingf 2oo{1.e6}200{1.e6} 200{1.e6} 200{1.s6} 200{1.e6} 2oo{1.e6}2oo{1.e6} PressuremmAq{kPd Supply
€t
GasValue {grossf PipeConnection A(mm)
fl3n1 Consumption Nm"/h il000 lCoolinnl kcal/llm3 Consumption Nm'/h
l1|eatinsf Consumption 0 / h tGoolinnl Kerossne Consumption 0 l h ll|eatingf Uoltagex Cycle Pump Refrigerant Pump' = Solution
ct
50
50
50
80
80
80
80
36.8
40.9
49.1
57.2
68.1
76.3
87.2
40.5
M.9
53.9
62.9
74.8
83.3
95.9
43.7
48.6
58.3
68.0
81.0
90.7
103.7
48.7
53.9
64.7
75.5
89.8
100.0
115. 1
0.3
o.4
200x 50/60. 220x60
VX Hz
kw
0 .1 5
0.15
kw
2.2+O.4
2.2+O.4
2.2+O.4
kw
1.5
1.5
1.5
2.2
2.2
3.7
10.5(5.5)
10.5(8)
13(8)
13.5(8)
15(14)
15(14)
2.2+O.4
2.2+O.4
14(141
14(141
0.3
0.3
0.3
3.2+O.4 3.2+O.75 3.2+O.75 3.2+O.75
ct CL
BumelFan
'6 ct ot trt
Gas
Powu $upply Capacily kVA(mm')10.5(5.5) Size) lWirins Fan* Oil kw Bumsr 1+0.25
Pump Kerusene
Sumly Gapacily Pows kVA(mm') (ltliilns $izsl
Gas Connection Sizeof Exhaust Arcaof Gh lleatTmnsfer
mm m2
10(8)
1+0.25 10(8)
350x310 450X 310 9.7
11.7
1.5+0.25 1.5+0.25 2.2+O.4 11(8)
3.7
12(8)
14(14)
450X370
450x370
450X430
480x430
515x460
13.8
16.1
19.6
21.4
23.6
H040 360{1266}
1|045
1|050
H060
l|070
4OO{14O7} 450{1583} 540{1,899} 600{2,110}
Dimensions Model
RcDP
960,000{1117} 1,067,000{1241} 1,201,000{1397} 1,467,000{1,706} 1,604,000{1,g65}
L
W
H
mm
mm
mm
Weight
WaterVolume in Chiller-Heater
Shipping Weight Operating Chilled/Hot Cooling Weight Water Water (MAX)
t
t
a
o
3630
4030
4540
5,440
6,050
H015 3575
1825 1900
5.5
7.4
210
290
5.3{52}
4.8{47}
5{4e}
6.5{64}
6{5e}
H018 3575
1870 1940
5.9
8.0
250
340
3
3
3
3
3
3605 2020 2050
6.7
9.2
300
410
150
200
200
200
200
H025 3605 2150 2160
7.8
10.4
350
480
6000
6670
7500
9,020
10,000
H028 4675 2105 2100
8.7
12.2
380
560
8.5{83}
8{78}
8.5{78}
8{78}
8{7s}
H032 4675 2280 2170
9.9
13.5
440
630
2+1
2+1
2+1
2+1
2+1
H036
10.5
15.0
490
700
200
250
250
250
250
H040 4725 2350 2340 1 1 . 6 16.5
540
780
900
900
H045
4810 2415 2480
13.2 18.4
610
920
H050
4810 2465 2550
14.O
19.7
680
1010
eoo{8.82} eoo{8.82} e00{8.82}
H021
4700 2340 2250
80
80
80
80
80
239.8
266.4
299.7
359.7
399.7
H060 5860 2875 2750
15.7
23.O 820
1210
263.5
292.9
329.7
402.7
440.3
H070
17.9
26.2
1410
900
900
65
80
200{1.e6} 200{1.e6} 200{1.e6} 80
80
98.1
109
122.6
147.2
163.5
107.8
119. 8
134.9
164.7
180.1
1 1 6 .6
129. 6
145.8
175.0
194.4
129.4
143.8
1 6 1 .9
197.8
216.3
80
200 x 50/60. 220X60
o.4
o.4
o.4
o.4
o.4
3.7+O.75 3 . 7+ O . 7 5 ' 3.7+O.75 5.5+0.75 5.5+0.75 3.7
3.7
5.5
5 .5
16(14)
16(14)
18(22)
20(22)
3.7+O.4
3.7+O.4
16.5(14)
16.5(14)
17(41
568x460
550X 515
5 5 0 X5 6 8
5 4 5 X7 1 3
6 9 2 X 667
27.1
29.5
32.5
38.3
44.6
7.5
22.5(22)
3.7+O.75 5.5+0.75 5.5+0.75 21.5(22)
21.5(22)
5860
2975 2945
960
Note 1) The standard chilled water temperature is i2"c at the inlet and 7'C at the outlet, the cooling water temperature is 32.C at theinlet and 37.5'c at the outlet and the hot water temperature 60"C at the outlet. Note 2) The fouling factor of the chilled/hot water and the cooling water , is assumedas 0.0001m2h"C/kcat (0.0OOO86m2K/W). Note 3) The capacity of burner fan may be changed on the combustion volume and the gas specification. Note 4) The standard design pressureof the chilled/hot water and the cooling water is 8 kgf/srnz (gauge pressure) {O.zA N/pa} Note 5) Chiller-Heateris designed in accordancewith JIS 8g622. Note 6) Standarddeliveryis one piece shippingas the standard. Note 7) The net calorific value of kerosene is defined as g32oKcal/ 0 (Specific gravity 0.8). Note 8) Dimensionin width may vary dependenton the gas specification. Please check the outline drawing in detail. The values shown herein is based on the supply specificationat 2OOmmAq(060 and 070 are at the supply on 900mmAq). Note 9) The wiring size is used for reference.
r
w
1
I
Lr
l-
=l
High temperatureshell
Low temperatureshell
NOl5
N018
NO21 NO25 NO28 NO32 NO36 NO40
N045
NO50 NO60 NO70
L1(mm) Wl(mm) H1(mm)
3575
3575
3605
4810
4810
1235
1275
1900
1940
weight(t) Max.shipping
4.4
4.7
5.4
2470 965
Model o E iso hp x o
d 9
='
s o
f !EO
dp ao d r O i'E E o
.9 E
L2(mm) W2(mm) H2(mm)
f
aE('
EE
ge =' I
o
= !!o = E d o
drO F.C E o
.9
-
[#
EE =' I g
=
o o
gE e iio i.E E'n
.9 :E
4675
4700
1345
1415
1385
1425
1505
1545
1595
1645
1850
1910
2050
2160
2100
2170
2250
2340
2480
2550
2750
2945
7.6
8.4
9.2
10.1
10.8
13
14.7
2470
6.0 2980
7.O
2800
2980
3220
3260
3300
3600
3690
3900
3900
965
1055
1115
1110
1165
1175
1145
1195
1190
1280
1300
2330
2390
2700
2900
2.6 2.9
3.0 3.4
2430 3.2 3.6
3.8
4.4
4.2
4.8
1805
1885
1960
2070
2075
't.2
1.3
1.5
1.7
1.9
$reight(0 Max.shipping
1.3
1.4
1.7
1.9
2.2
Ll(mm) Wl(mm) Hl(mm)
2100 2.3 2.6
2240 2.4 2.7
4725
LO45
LO50 LO60
LO70
4810
4810
5860
5860
1275
1345
1415
1385
1425
1505
1545
1595
1645
1850
1910
1900 1940
2050
2160
2100
2170
2250
2340
2480
2550
2750
2945
6.0 2980
7.O
7.6
8.4
9.2
10.1
10.8
13
14.7
2980
3220
3260
3300
3660
3690
3900
3900
1280 1300 2700 2900 4.4 3.8
1235 4.4
4.7
5.4
2470
2470
2800
965
965
1055
1115
1110
1165
1175
1145
1195
1190
1805
1885
1960
2070
2075
2100
2240
2390
weight(t) Max.shipping
1.2
1.3
1.5
1.7 .1.9
1.9
2.3
3.0
2430 3.2
2.2
2.6
2.4 2.7
2330 2.6 2.9
3.4
3.6
Ll(mm) Wl(mm) Hl(mm)
1.7
1.3
1.4
H015
H018
HO21 HO25 HO28 HO32 HO36 HO40
3575
3575
3605
1235 1275 1900 1940
4.2
HO45
HO50
HO60 HO70
4675
4675
4700 4725
4810
4810
5860
1345
1415
1385
1425
1505
1545
1595
1645
1850
1910
2050
2160 2100
2170
2250
2340 9.2 3300
2480
2550
2750
2945
4.4
4.7
5.4
6.0
7.O
7.6
8.4
L2(mm) W2(mm) H2(mm) weight(0 Max.shipping
2470
2470
2800
2980
2980
3220
3260
5860
10.1
10.8
13
14.7
3660
3690
3900
3900 1300 2900
965
965
1055
1115
1110
1165
1175
1145
1195
1190
1280
1805
1885
1960
2070
2075
2240
1.3
1.5
1.7
1.9
2.4
2330 2.6
2390
1.2 1.3
3.0
2430 3.2
1.7
1.9
2.2
2100 2.3 2.6
2.7
2.9
3.4
3.6
2700 3.8 4.2
1.4
4.8
3605
weight(t) Max.shipping
weight(t) Max.shipping
5860
LO32 LO36 LO40 4675 4700 4725
LOl8 3575
L2(mm) W2(mm) H2(mm) weight(t) Max.shipping
5860
LO21 LO25 LO28 3605 3605 4675
LOl5 3575
weight(t) Max.shipping
Model E 5
4675
weight(t) Max.shipping
Model E
3605
4.4 4.8
*For the excessiveheatingVp€{Htype),the hightemp€rature dhell-sideis upgradedto the cla65of on6-€tepupper6izeand for the superexcessiveheating and volume. may b6 upgradedto the cla65of two-stspuppersize in dimensions rcgenerator tpe(F type),the hightemperatu.e
12
Low temperature shell
High temperature Hig
Cotd N\SSinsulation-work N\\\\] paft
part Hightemperature shellhotinsulation.work
Gold insulation-workpart . Evaporatorshell . Evaporatorwater box and box cover . Refrigerantpumpand piping
. . . .
part Lowtemperature shellhotinsulation.work . . . . .
High temperaturegenerator Frontsmoke chamber Rearsmokechamber Solutionpiping
Hot WV)insulation-work V.1//./1 paft
Solution heat exchanger Solution piping Steam header Refrigerantvapor piping Absorber shell (unit m2)
Model (RCDP) N015 Insulationarea(Cold) 8 Lowtemperature shell 6.3 lnsulation atea High temperature shell 7.7
N018
Total
(Ho0
14
8.5
NO21 NO25 NO28 NO32 NO36 NO40 NO45 I
NO50 NO60 NO70
10
11
12
13
14.5
15.5
16.5
18.5
20
9.9
10.3
10.8
11.4
15.5
15. 9
6.5
7.1
7 .7
8.8
9.2
8.0
9.4
10.3
11.2
12.8
13.5
14.7
17.2
17.6
20.5
21.7
14.5
1 6 .5
18
20
22
23.4
25
28
29
36
37.6 (unit m2)
Model (RCDF) ,!ors ,lors "1o21 ,1025 Insulationarea(Cold) 8 8.5 I 10 Low temperature shell 6.3 7.1 7.7 6.5 Insulalion alea High temperature shell 7 .7 8.0 9.4 10.3 {Ho0
Total
14
14.5
1 6 .5
18
rL08
11
,5m 12 9.2
HLo4o '\oqs ,Lm 14.5 15.5 16.5
,!m
13
18.5
,Lo/o 20
9.9
10.3
10.8
11.4
15.5
15.9
20.5 36
37.6
"Lm
8.8 '11.2
12.8
13.5
14.7
17.2
17.6
20
22
23.4
25
28
29
21.7
13
RCD N015^,N025
Leav exhaust gas -
,r ZZOf
Cooling water outlet( 4 B)--
l+t I
lt
Tube removal space (can be on other side)
Lowtemp. generator
-
Chilled/ Hot water inlet(eB)-
W
<-
pipiin"g l\ l l I Burnerunit
Evaporator .-..-
|
I
/
Cooling water outlet( 4 B)
,r ,,/
R i ghtsi de
[3690 : 028-050
Leav exhaustgas
Tube removal space (can be on othei side)
4610: 060-070
Absorber
Low temp generaror
Purgetank H i g ht e m p generator
tr1
-r +
i r+}i L---*I
,r'
j
Fuel gas inlet(pB)
Front side
RCD N02g-N070 Chilled/Hot-. b water outlet(eB) \ f-i*.
-r
-
_;
Left side
,-
-
_____J c
. , \ \
Chilled/ Hot wateroutlet(eB) C h i l l e d/ H o tw a t e ri n l e t ( e B )
b ,
r
r-----Fuel gas prpilng
Burnerunit
R i ghtsi de Left side Front side
NO50 NO60 NO70 NO40 NO45 NO28 NO32 NO36 NO25 1415 1700 1775 1390 1415 1300 1320 1375 1310 425 440 530 550 400 350 375 280 345 335 2360 2BBO 2880 2320 2360 2320 2320 2320 1810 1810 2645 2285 2450 1995 2070 2215 1870 1920 480 600 B I B 8 6 6 6 4 4 5 6 500 530 450 370 365 540 550 495 530 560 560 790 820 625 650 675 545 565 605 470 490 560 2690 2190 2690 2150 2150 2190 2150 2150 1615 1630 1615 2945 2480 2550 2750 2170 2250 2340 2160 2100 1940 1900 435 450 530 540 400 350 380 360 335 285 300 2720 2220 2720 2180 2180 2220 2180 21BO 1655 1640 1640 10 10 10 8 10 8 8 I 6 6 5 5 250 250 250 250 250 250 250 250 250 165 165 165 490 510 400 370 380 380 370 390 280 335 395 2BO 2540 2040 2540 2040 2040 2040 2050 2040 1550 1550 1550 1550 2 2 3 3 3 3 3 2 2 3 3 2 1520 1240 1470 1165 1190 1215 1020 1130 1010 895 915 975 2000 1805 1900 1720 1790 1755 1605 1615 1445 1410 1470 1375 665 475 470 280 305 640 5 260 175 505 520 125 702 692 480 568 515 568 480 450 515 450 450 350 667 460 550 545 430 460 550 430 370 370 310 310 5860 4810 4810 5860 4675 4700 4725 4675 3600 3606 3575 3575 2875 2975 2415 2465 2340 2350 2150 2105 22BO 1975 1825 1870 2750 2945 2480 2550 2250 2340 2160 2100 2170 1940 2050 1900 23.5 18.0 20.8 15.3 16.9 12.5 13.9 7.7 9.7 11.3 Maxshipping weight t 7.4 6.9 26.2 23.0 16.5 18.4 19.7 13.5 15.0 10.4 12.2 7.4 8.0 8.4 Operationweight t and valuesare basedon the In this table,standardrequirements Dimensions of gas piping,combustionvotum€,type of gas mayvaryby the supplypressure. of 060 & 070). mmAq(caseof 015-050),goommAq(Case Eupplyon the standard,13A,or LNG,2OO Model(RCDG) a mm b mm Chilled/hot c mm water d mm e inch t mm s mm h mm Cooling mm water mm k mm inch m mm n mm Gas o mm p inch q mm r mm Exhaust mm s gas t mm u mm L mm Outline w mm dimensions H mm
NO15 't2't5
N018 1215 295 1810 500
NO21 1265 320 1810 560 5 515 525 1630 2050 335 1655
L(Tuberemovalspace) __; (canbe on otherside)
I
il 1
Model bolts(015-025) bolts(028-070) Low temp shell
Dase
I
Model 8-n150Anchorhole(01 5-025) 8-!1 90 Anchorhole(028-070)
_
_
l
t
High temp.shell
(unit mm) Model a
b c d
e f
s h I
k I m n o p q f
s t
u v w x
v z L
NOl5 3200 1880 1130 840 350 1380 895 565 420 1310 -170
N018 3200 1920 1170 840 350 1380 915 585 420 1310 -170
550 840 120 940
550 880 120 980 175 't605
175
1605 220 100 100 150 325 470 100 130 650 2905
220 100 100 150 325 490 100 130 650 2905
NO21 3200 2040 1240 890 350 1380 975 620 445 1640 160 600 950 120 1050 175 1935 220 100 100 150 350 525 100 130 700 2905
NO2s 3200 2110 1310 890 350 1380 1010 655 445
1640 160 600 1020 120 1120 175 1935 220 100 100 150 350 560 100 130 700 2905
NO28 4180 2130 1280 940 400 1860 1020 640 470 1640 -340
NO32 4180 2220 't320
650 990 110 1090 200 1950 230 120 130 170 375 545 100 130 750 3915
990 400 1860 1130 660 495 't845 -115
NO36 4180 2320 1400 990 400 1860 1165 700 495 1845 -115
N040 4180 2360 1440 990 400 1860 1190 720 495 1845 -115
650 1030 130 1130 200 2175 230 100 130 170 400 565 100 150 800 3915
650 1110 130 1210 200 2175 230 100 130 170 400 605 120 150 800 3915
650 1150 130 1250 200 2175 230 100 130 170 400 625 120 150 800 3915
NO45 4180 24BO 1490 1040 400 1860 1215 745 520 2205 245 700 1200 130 1300 200 2535 230 100 130 170 425 650 140 150 850 3915
NO50 4180 2530 1540 1040 400 1860 1240 770 520 2205 2450 700 1250 130 1350 200 2535 230 100 130 170
425 675 140 150 850 3915
NO60 5180 2900 1800 1160 400 2340 1470 900 580 2400 -40
NO70 5180 3020 1940 1260 400 2340 1520 970 630 2400 -40
800 1500 150 1600 200 2750 250 100 150 150 480 800 190 150 960 '5000
900 1540 150 1740 200 2750 250 100 150 150 530 870 120 150 1060 5000
15
RecommendedPiping Flow Diagram (Symbols) e
Cooling tower
: P r e s s u r eg a u g e
ri) \-/ : Temperature indicator {-/ : Flow meter
Cooling water blow valve
'7-
: Strainer : Check valve
L- w"rt" w"t"t
WaterPump Cooling
A i r C o n d i t i o n i n gu n i t
*c1
,(2
t 3
*4
Expansion tank
Valve for chemical cleaning
*5 ,t 6
i-_ : Unit encircled with the square dotted line are those equipment under the scope of our scope of supply. When the temperature of cooling water is below 15'C, the temperature control of the cooling water is required. The start/stop control device for the fan of the cooling tower is provided as the standard. The maximum operating pressure in the chilled/hot water cooling water is 8 kgfl cm2(0.78MPa). The using flange is the JIS 10 kg / cm 2 FF flange. Provide the
*7 * 8 {.9
comparison flanges by others. Drainage plugs(PT 3/4\ are arranged at the bottom of chilled/hot and cooling water box, therefore, install the stop valves as required and extend the piping up to the ditch as cases may requrre.
ExhaustGas(Tochimney)
Install the drainage at the bottom of flue and chimney as required. For the chimney and flue, care must be exercised in deg and planning not to allow chimney in common use with other incinerator or engine generator or other devices. In design and planning, sharp corners or flue area must be avoided. Cooling tower shall be located far from the outlet of chimney to avoid water pollution. For chemical cleaning, Install the stop valves for cleaning between the unit and each stop valve at the inlet or outlet.
For eificient operationof the unit for a long time, ii is necessarywater qualitycontrol.The followingtable showsa qualityguidelineof the coolingwater compiledby the Japan Refrigerationand Air conditioningAssociation(JM). Quality standard of feed water
Quality standard of cooling water Items pH(25oC) (pSlcm) Electricconductivity(2soC,) Q
0) E Chlorideions(mgCl-/ o) 0) Sulfate ions(mgSO2-+/ E P
(U
lJ
c (!
a
(mgCaCOs/ 0) Acidconsumption(pH4.8)
Values of standard 6.5-8.2
Tendencies Corrosion Scale/Slime
C
800 or less
C
200 or less
C
200 or less
o o
o
E o Chlorideions(mgCl-/ 0)
!
o
0\ Total hardness(mgOaOOs/
200 or less
o
0) Calcium hardness(mgCaOOs/
150or less
0) lonizedsilica(mgSiOz/
50 or less
o c
Note 1) As the JRA standard,other items are also listed for your reference.
pH(25oC) (pSlcm) Electricconductivity(2soC,)
P
o
100 or less
Item
(E E C, F
a
Valubs of standard 6.0-8.0 300 or less 50 or less
Sulfate ions(mgSO2z/0 )
50 or less
(mgCa0Og/ 0) Acidconsumption(pH4.8) 0l Total hardness(mgOaOOs/ gCaCOs/0) Calcium hardness(m 0) lonizedsilica(mgSiOz/
50 or less 70 or less 50 or less 30 or less
r
(Membrane Sheet)
Appearance of Conkol,Fontandsideviews
ABSORPTION CHILLER/H EATER o o o o o o ct>o o C' z F
tu
o F a
(f
=
z.
z
a f (n
F l
tIJ
o_ o
o
UJ E. L! a a
(J E f O U
o
O
Lu
<;i <;; >6 >ii (ru O c c 9;-l z.o-
STATUI3 Ati.t O OPERATION C
o
o STOF
o
o
o
STOF
SOLUTIONREFRIGERANT BANNER PUMP PUMP FAN
@
@
I a UHILLEIJ/HO -JWATER TEMP
o JTOF
OIEMPMEASURING
VWATEFI
TEMP
^CAPACITY CONTROI VVAI VF POSITION
C
TIME hr OC0MBUSTI0N TIME hr O 0PEBATING UtrILLtrH/NE NN.AFF
N V
TCOMBUSTION JoN-oFF timcs
TEMP ODATA&TIME OSETTING OMAINTENANCE OSETTINGITEM1 ITEM OSETTINGITEM4 OSETTING ITEM€ OSETTINGITEM7 OSETTING
RATINGTIME hr
OOPTION OSETTINGITEM2 OSETTINGITEM5 ITEM8 OSETTING
OREMOTE OCOOLINGOAUTO oLocAt O HEATING OMANUA SELECT CAPACITY ]PERATION CONTROL COOL/HEAT VALVE
NP18-341
Three-wireConnectionDiagram
PowerSupply
Note1) Whenpowersourceis grounded, phase "s" mustbe gr6unded. E--
-], equipedwithchiller-heater ELBl 3OAFlOAT
!r'J tonuo't'"''t
i
i
i
\r-i-J 88AP Vacuumpump powerterminal (Knifeswitch) 5 1A P MAXO.75KW
Rl ls1 lT1
\_______J PS (ToK01)
W4
I E Solutionpump
Purgepump(Option)
P a l l a d i u m Palladium heater
I
_::__l 17
x6OHz 200Vx 50Hz, 2OO|22OY
100v
t
Polarity3
')
l
@ 6 6 d
\ ""t
(TB2) 1 @ - 2 @ - C Oo 3 @ - 4 @ - C1o-
R S T ffBO)
0Ol @002 o
r outsideoDeralion _ _ I Instruction
REMoTE ffi:r
'r Seismic (Note7)
(oploru)o.* RS4 @SL1 o
5q 6q-
1 S€llSOl
r / i r - - (Note 4)
"
' -
(TB2) -o RS3 -o RS4 @SL1
--*
... _. 1 Remotestartsignalll(Note 3) ' € I Remotestop signalJ _ _ _ l <-e
rr
<-e <-e
c1 6-
7q 8ql-
c1 {-
CHILLER,/HEATERe q loql c 1 d -
-t Chilled/hotwaterpumpinterlock + CoolingwaterPumPinterlock l:
...oj ....j
ICL t c
(Note2) I Fan,coolingtowerinterlock lE .| Limitswitch,of motorvalve |5 .. I Outsideemergencystopsignall | (Note2) . Seismicsensor J'
___) .+
.t GasleaksensorI .. l(Note2) I Abnormalroom J' _ _ _ J tempsensor ...{j
rrBT)
f
z _ _
waterpumpI Chilled/hot Startsignal L
- - - -
Fan,coolingtower Start signal ro (D o z f
oo o 6
VentilatingFan Start signal Answer back underoperalion
o o
a o
Stop On cooling Failure
|l
<
-
-
-
Pre-alarm i a- instruction Onremote I (Note6) L <- -
-@ 11 -<sl^'12 -@ 13 -o't4 -o 15 -€ 16 -o 17 -@ 18 -o 19 -o 20 -@ 21 -@ 22 -o 23 -a 24 -@ 25 -o 26 -a 27 -o 28 -o 29 -€ 30
Note. 1. This diagramillustratesconnectingwking to/ftom the chiller-heater,the remote (option)and auxiliarydevices 2. Among input signals,utilize any input signal you need after removingany short circuit in the (in-housework finished) 3. Wiring may vary dependingon the type of remote start/stop signals. Refer the circuit diagramof remotestart/stop signals.When the remote (optional)is utilized' the remotestart/stop signals is canied out on the communicationcable, there is no need for this wiring. 4. The communicationcable may be usedthe week cunent instrumentcable(JGSno.364) JKEV-SO.gxlP of the Japan cable industry association standard. Please remindthe following points in th€ installationwork. *The maximumlengrthof communicationcable may be limited at 50o m or less. :tThe cable holds polarity,therefore,handle it accordingly an example of recommendedinstallation. Terminal no. RS3'To connect with the white cable" Terminal no. RS4'To connect with the black cable. *. The shield must be groundedwith by either one of the earth terminals'
18
For out-put signals,select any signal necessary' Pteasespecify necessarysignals for selecting among the preset keys on the control of the unit. 7. lt is possibleto insert the switching of seismic senson into the remote(optional). 8. For connectionwiring with auxiliarydevices, rThe timer for startingthe dilution is included in the control of the unit. *During the heatingoperation,the circuits for cooling water pump and for the fan in the cooling tower are automaticallydeenergized. {. The start/stop control circuit for the fan in the cooling tower is installed as the standard(includinga sensor). *The freeze-proofoperatingcircuit for winter is installedas the standard(includinga sensor). * For the pump interlock signal,24 VDC is applied' 9. Anange wiring separatelybetween200V circuits and low voltage circuits.
5. 6.
for Ghilled/Cooling WaterPumpandCoolingTowerFan SampleWiring Diagram Power board(to be prepared by other)
41fi
_t_
-_1-
-.....-..€lr
-I
o--T-7
-_l_
J t r
,i-T?
_L
-_[
,
r
l
€ q) c
RemoteStart/StopSignalGircuitDiagram Standardequipment (selectionusing switch) A Type
o
CL F
E
Drya*b s Pulse(momentary) signal ON
OFF
Optionalequipment(installedat factory)
B Type Dry a Hold(continuous) signal
C Type
D Type
DC24Va*a s Pulse(momentary) signal
ON,/OFF
ON
OFF
E Type
DC24Va s Hold(continuous) signal
AC24Va*a s Pulse(momentary) signal
F Type AC24Va Hold(continuous) signal
ON/OFF
o
Ee 6E oE
DC 24V
DC 24V
o
o
o o ! Y G
fo.
I'l'T" I'T'?"
gi oE
5s Terminal NO.
19
Start-Up
CWline startsuspended
c-HPPF)- H-HP00)
of normal {ln caseof unconfirm 'operation within3 minutesafter CHW/HWpumpON)
llotes 1 . ( ) Indicates the digital on the '
This unit has various safety devices not only for safety operation but also for protecting the unit. (1) Safety device for triP. With activation of the following devices, the unit will stop automatically with closing the shutoff valve of fuel and sounding buzzer simultaneously.The error message number displayed on the control inform the fault. (2) .Safety device for automatic control. The following equipment and device will control automatically for a safety operation. """ To @ netrigerant overflow pipe prevent abnormal concentration of @
solution. To Overflow PiPe crystallizationof solution'
Prevent
Error number
. Chilledwater, Low temPerature . Refrigerant,Low temPerature. . Chilled water, low flow rate {
20
Sorts of safetY device
Normal Stop
Auto control stop suspended
ilotes (c-0ooo) (H-0000)
1. ( ) Indicatesthe digitalon the .
EmergencyStop
Errorcode (Er.xxxx)
l{otes 1. (
) Indicates the digital on the .
21
Summaryof StandardScopeof Supply. Scope in the delivery
Items
Scope in the delivery
Items
Remarks
Base machine
o
External piping work
X
Control
C
Externalwiring work
X
System wiring and piping Solution(LiB0
c o
Connecting piping (A-C) for cooling water is not required.
Flue and chimney work
X
I n i t i a lc h a r g i n go n l y .
Final paintingover the unit
X
Remarks arenotincluded. Companion{langes Nointerlock wiringis included. Control factory work.
is
Refrigerant Transportfrom factoryto port Yokohama
X
Note 3)
lnsulationwork for the unit
X
o
FOB Yokohama
Witnessed test
X
to thesite from,Yokohama Transportation
X
X
Supervisinginstallationat the site
X
Experts' attendance contract is required.
Cooling water temperature control Thermometers,Pressuregauges
Mortaringanchor bolt
X
Flow meter
X
Recuperation
X
Drain valve, Air vent valve
X
Dispositionof packing materials
X
Anchor bolts
X
Nitrogen gas for storage Test operation and adjustment
X
lnstructionmanual
o
Three(3)sets
Fuse
C
Spares
Foundation
X
X
Experts' attendance contract is reouired.
painted
at
For chilled/hot water, for cooling water.
X
Nore 1) Supplies for water, elechicity, gas snd orher consumed items arc rcqu$ted to provid€ at the tjme of installation, test ope€tion and adjuslhent operalion. Note4Te;p€atU€contrlfolthecoolingwatelisrqundifthetemp€€tuGatth€in|etofthecoo|ingwate|iS15cdeqreesorless.Thedan/siopcilcuitforth€fnofcoo|ing tower is provided as the standad equipment (including a themal sensod. Note 3) Pure waler is rcquned which shall be mad€ in accodance with Eb8tss r€quilsm€nt.
lnquiry
Optional The following items are provided as optional. . Marine type water box . Automatic purge unit . Special water box design pressure . Lower than 7 degrees at the outlet of chilled water. . Low cooling water flow rate requirement. . Exhaustgas silencer . Remote . Multi-unit control . Automatic tube cleaning device(ETACS) . Dual fuel burner . Heating capacity increase
At inquiryfollowing informationare required. . Cooling capacity. . Temperatureat the inlet and outlet of the chilled water and/or it's flow rate. . Temperature at the inlet and outlet of the cooling water and/ or it's flow rate. . Heating capacity. . Temperatureat the inlet and outlet of the hot water and/or it' s flow rate. . Type of fuel, supply pressure,calorific volue, specific gravity. . Power/voltage, frequency. . Type of service and average annual cooling operation time.
GombustionSystemDiagram(Oil-Fired) B a l a n c i n gp i p e ( n o t e 4 )
Symbol
Symbol
r'eLfl oooo( ,o o o o
i;,tr'v
Blower
-11-
?
Fuel cut-off valve
_'9*
Oil volume adjusting valve
r
,60
P r e s s u r eg a u g e
tl
T
J)+
Valve
Flow meter
A
Nozzletip
S*
Safety valve
o
Oil distributingpipe
@
Oil filter
c
Fuel injectionpump
.T.
Pressuregaugeplug
.J-\F
O
).va
Check valve Air dumper
Note 1. Make sure the oil pressure at 0.1-0.35k9/cm2Gat the tie point. 2. Make sure removing water with a drainage on the bottom of service tank 3. Install a oil filter (2Omicrons)separating oil and water at the connection port of the unit and the oil supply side. The oil filter is an accessory part of the unit(Kerosene-Firedtype). 4. Balance pipe must be installed for preventing miss-fire. Make sure no stagnant oil or air in the piping.
22
Cock Air piping
F l e x i b l eh o s e
CombustionSystemDiagram(Gas-Fired) oLow pressure gas supply
o H i g hp gas su
Symbol
Symbol
r--
w F D
Pilotburner
-fl ru
Main burner
Safetyshut valve
.\7 -v D<-
Gaspressure adjuster
Batterfly valve with control motol Jpper limitswitch gas pressure
iaF
Symbol
Blower
-+
(PAI
Y
(a Y
_9_
Cock Gas piping
Out of Scope
F-)
Salety shutvalvewith gaspressure regulalor
{Pr)
gauge Pressure
fj
ower limitswitch gas pressure Switch, wind pressure
Strainer
I
Hose end cock, pressure gauge
Ptug, _T- pressure gauge
T
Air piping
I
Cock with pressure gaugecock
Technicallnformationfor ExhaustGas. Gas (13A) 260/oenergy saving type Tvpe
RCDG
Heat trausfer area of Gh Fuel consumption Exhaust gas temperature Exhaust gas I Wel flow I Drv Oxygen residue NOx Combustion air flow
62
Nma/h
Iots
I018
io21
Io25
Io28
Iogz
l036
Io+o
Io45
io5o
Io6o
Iozo
9.7 44.9
11.7
16.1 74.8
19.6 83.8
21.4 95.8
23.6 107.8
27.1 119.8
29.5 134.8
32.5 149.7
38.3
53.9
13.8 62.9
180.1
44.6 210.1
679.3 580.6
815.5 696.9
951.7 813.3
2725 2329
3179 2717
11.5
14
16
46
53.8
Iozo
oc Nm3/h olo
ppm mglmin(2OoC)
235 1 1 3 1 . 7 1267.9 1449.5 1631.0 1812.6 2039.5 2265.O 967.2 1083.5 1238.7 1393.9 1549.0 1743.O 1935.6 5 60(0z:0o/o) 19 21.5 24.5 27.5 30.5 34.5 38.5
Oil (Kerosene) 260/oenergy saving type Type
RCDK
tot5
I018
Io21
Iozs
to28
Iogz
Ios6
io4o
I045
toso
Iooo
Heat trausfer area of Gh
1n3
9.7
11.7
13.8
16.1
19.6
21.4
23.6
27.1
29.5
32.5
38.3
44.6
Fuel consumption
0/h
53.9
64.7
75.4
89.8
100.6
115.0
129.3
143.7
161.7
179.6
216.3
252.2
638 572
766 687
892
1063 '953
1191 1068
1361
1530
1372
1701 1525
1914 1716
2126 1906
2560
1220
2295
2985 2676
0
0
0
0
0
Exhaust gas temperature
Exhaustgas I flow I Oxygen residue
NOx Dust SOx
Wet Orv
oc Nms/h
235 800
olo
ppm g/Nm3 Nms/h
4 MAX. 1OO
MAX.0.05 0
0
0
0
0
0
0
23
EBARA =
E;ltAA/A
Equipment & Systems Co.,Ltd. nrtrigeration
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All specificationsare subjectto changewithoutnotice @EBARACORP.2004 Printedin Japan
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