Mazak Mazatrol Matrix Control Classroom Maintenance Manual C740mt0201e 481k2c

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(Refer to the right images.)

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1,

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(2) Turn the NC power ON.

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The 7-segment LED will change as shown below. The procedure is completed when "Y" appears.

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RotSw2

R

Changes at a high speed between these sections.

t

ID!

O SRAM clear Power ON

(3) The PC side of NC is started while clearing the memory. So when the alarm messages are displayed while starting NC screen, click the "OK" to all messages. (Note: The operation in MATRIX. The PC side is not started in M640.)

O

i (4) After all alarm messages are cleared, shutdown the PC from the Windows start

menu.

77

Basic Operations for Maintenance

(5) After the shutdown is completed, NC power is turn to OFF (6) Return the NC rotary switch 2 to "0" (Refer to the right image

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"SRAM clear" by RotSw2 "C" executes the following operation:

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1. Memory test and zero clear to all SRAM area

2. Zero clear to PLC bit RAM and word RAM

78

9)

6 8

1

Basic Operations for Maintenance

1

Backing Up and Restoring the SRAM Data

1-4

Of the various data used with the MAZATROL MATRIX, some data is backed up by a battery and saved in SRAM even if the power has been turned OFF. Flowever, this saved data will be erased when the memory is cleared. Also, the SRAM data might be destroyed when the card is replaced, etc.

/j\ Always backup the SRAM data before carrying out work that could cause the SRAM data to be destroyed.

The some data (parameter etc.) in SRAM are ed in FLROM, and can be read when required. The default parameters are always ed in the FLROM when shipped from the Yamazaki factory.

1-4-1

Operation Method of SRAM Backing Up

FLROM

SRAM Common, local

Common, local variables

variables Too! related tables

SRAM .Some data

Parameters

Parameters

Jaw shape data

Cutting conditions. new cutting conditions

Cutting conditions. new cutting conditions

Maintenance tool

Periodic inspection

|~ Extended coordinate

lllfe'

Periodic inspection

-r:'

Gantry control data

Gantry control data \

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SRAM All data

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HD

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C : \m a inte\s ra m bkf . dat

79

Basic Operations for Maintenance

1-4-2

a

Backing Up and Restoring the SRAM SRAM data is backed up and restored using the maintenance tool. An outline is shown below. Start the maintenance tools, and select the BACKUP screen. ipZ', BACKUP FLASK ROM

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UPDATEJ MAIHTraAMCsl

BACKUP

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With the backup function, the SRAM data in the NC can be saved in another medium Execute the following operations using the button (T) to @.

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SRAIVH>FLROM A part of SRAM data in the NC unit (Note) is backed up in FLROM in the NC unit.

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SRAM<-FLROM A part of SRAM data backed up in FLROM (Note) is read to SRAM. SRAMÿHDD

The whole SRAM data in the NC unit (2MB), as well as the PLC's BIT-RAM and WORD-RAM area are backed up in HDD. The Names of backup files are fixed as follows.

_

Content Whole SRAM

PLC’s BIT-RAM/WORD-RAM @

File name C:\mainte\srambkf.dat C:\rn ainte\plcbkff 1 . dat_ C:\mainte\plcbkfOf ,dat

Size

2MB 1MB 44KB

Remarks

F o r MATRIX Standard For MATRIX NEXUS

SRAM<-HDD The above files, which have been backed up in HDD, are read to the original area in the NC unit.

(Note) A part the SRAM data items read/written between SRAMoFLROM are listed below • parameters Machine parameters - R s (R21 00 to R2527) • Cutting conditions Cutting conditions learn - Maintenance check GL (gantry) parameters

-

-

80

Basic Operations for Maintenance

1-5

a

Backing Up the Saved Data Of all the data stored in SRAM and HD, the data indicating the customer's machine conditions can be backed up by data input/output on NC screen.

It is recommended to backup these data before various maintenance operations are worked. Save these data as the customer's current machine condition data if any troubles or fault occurs.

1-5-1

Types of the Saved Data Item

Device saved data SRAM HD

Machining

O

programs Tool data

O

Tool offsets Tool files

O

Jaw shape

parameters

O O O O

Machine parameters

O

Cutting conditions

Workpiece offsets

Extended coordinate Macro variables Periodic inspection

o O

O O O

R s of R2100 to R2527 and R10500 to R11999 are included in the machine parameters.

Note:

Note: The tool data has the main data in HD and the index table in SRAM.

1-5-2

Media for Backing Up the Saved Data (1)

HD

The data of the item described in 1-5-1 can be backed up to an arbitrary HD’s folder of

NC. (2) IC memory card (Using the NC front slot) The data of the item described in 1-5-1 can be backed up by using the IC memory card from NC front slot. (3)

USB memory

The data of the item described in 1-5-1 can be backed up by using the USB memory from NC front USB slot or USB slot on pendant box side (extended from USB slot on the back of NC).

81

Basic Operations for Maintenance

1-5-3

1

Backing Up the Saved Data For example, the method of backing up the saved data by the USB memory is as follows. (1) Press the screen selection key until the menu in the figure below appears, and select

"DATA I/O" from the menu posmou

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(2) Input/output the data on the screen below.

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menu key "USB”. USB I/O menu is displayed. (4) The DEVICE SELECT screen is displayed when "DEVICE SELECT" of the USB I/O menu is pressed. The D drive is selected (highlighted) with the [ T ] key, and click [OK] (3) Select the

(or press the [INPUT]). MC<-OSD

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SAVE

CONTENT

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DATA

SELECT

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DIR.

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(Note) When two or more USB memories

assigned.

82

are

inserted, the E drive or

more might be

Basic Operations for Maintenance

0

(5) When the menu "DIR. SELECT" is pressed, the selected drive's folder is displayed in SELECT DIRECTORY window. Select the folder to output data. •When a folder is newly created, input a folder name with the keys directly. mr

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The selected folder name is displayed in « DIRECTORY » on the right side when "OK" / is clicked or is pressed.

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(6) Select "NC—>USB SAVE", and select the data to output.

83

Basic Operations for Maintenance

1

(7) Selecting the program file

Press the menu "SELECT ALL". When is pressed, all program files are displayed in the program area on the upper left. If not all programs are displayed in the program area at a time, the programs can be confirmed by moving the scrollbar up and down. *'

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(8) Selecting other data

Move the selected area from "PROGRAM" to "OTHER DATA" by using TAB key. (When TAB key is pressed once again, the area is moved from "OTHER DATA" to "PROGRAM”.) Select and highlight all items by inputting "INPUT”. •• JUKtt-JtHCf;

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(9) When "START" menu is pressed, the copy is started. The output situation is displayed sequentially in the selected directory column on the right side. The copy is completed when the directory column is the same as [NC] on the left

side.

84



Basic Operations for Maintenance

1-5-4

1

Restoring the Saved Data For example, the method of restoring the saved data backed up by the USB memory is as follows. (1) to (5) Set the USB memory's folder

name in the same way as

previous section.

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(6) Selecting the backup data

When "USB CONTENT" -* "START" is pressed from the menu, all contents of selected folder is displayed on the right side column.

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(7) Loading the selected data

When "NC<— USB LOAD" -> "START" is pressed from the menu, the selected data is loaded to NC. The output situation is displayed sequentially in the [NC] column on the left side. The loading is completed when the directory column is the same as [FID] on the right side.

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85

Basic Operations for Maintenance

1-5-5

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Saving to the various media The USB memory was selected as a medium for saving in the above example. Hard disk and IC card (front) can be used as a medium for saving. Select the device from "DATA I/O" menu in the previous section (2). cnuo

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usa

CAM DATA

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Select USB

->ÿ

Select hard disk

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Select IC card (front)

(D When a hard disk is selected

As for the drive and the folder, C:\MC_backup\Other is selected as default. Select the target folder from under the above-mentioned folder by the menu "DIR SELECT".

(2) When a IC card is selected The drive is fixed on front IC card. Select the target folder from under the ROOT of IC card by the menu "DIR SELECT". Other operations when the hard disk and IC card are selected apply correspondingly the USB memory in the previous section.

86

Basic Operations for Maintenance

1-6 1-6-1

a

File System Configuration File System Format Each size of the MAZATROL MATRIX file system is decided by the number of programs and number of tool system parameters. Up to 960 programs can be set as a multiple of 16, and up to 4000 tools can be set

Parameter 0100

Setting value

No. of programs

32 programs

2

256 programs

16

512 programs

32

960 programs

60

For 0100, set the No. of programs/16 value. Note 1: The No. of tools is set according to the machine specifications. Note 2: Refer to section "1-8 Initializing the Data" for the actual formatting operations.

87

Basic Operations for Maintenance

1-7

1

Setting Data with Special Operations The following data cannot be set easily by the . Special operations are required.

1-7-1

Setting the Date and Time Date and time of MAZATROL MATRIX is automatically set when the power is ON using the Windows internal clock as the reference. Thus, the date and time are set with the Windows clock. (1 ) Double-click on the date above the menu or time area. r

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(2) "Date and Time Properties” of Windows is displayed, set the current date and time. The set data is validated immediately.

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Current tine rone: Gf'lT Dayl*gi>t Time

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Cancel

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Basic Operations for Maintenance

1-7-2

1

Setting the Accumulated Time Five types of accumulated times are displayed. The total time procedure.

can be changed with the following

(1) Release the key lock.

Refer to the section "1-1-1 Releasing the Key-lock". (2) Select the OPTION PARAM screen, and turn 0106 bitO ON.

Note:

The total time cannot be rewritten unless 030 bit 6 is turned ON. (The other data will be rewritten.)

"ACCUMU. "DIAGNOSIS" -> ACCUMULATED TIME window.

(3) Select

TIME"

(highlight),

and

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the

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MAINTEH

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GRAPHIC

DATA

HISTORY

S 1GHAL

CHECK

COffTROL

MAIHTE.

ERASE

TIME

(4) Using the cursor keys, move the cursor to "TOTAL TIME” ACCUMULATED TIME

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(5) Input the time data to be set, and then press the INPUT key to complete the setting.

Ex.

To set 2000 hours: 2

(6)

0

0

0

0

0

0

0

INPUT

When you input data in above procedures, the 0106 bitO is automatically turned OFF. Please select the SYSTEM PARAM screen, and confirm that 0106 bitO is OFF.

89

Basic Operations for Maintenance

1-8 1-8-1

1

Initializing the Data Initializing the Data (1) Turn the NC power ON.

....

(2) Press the screen selection key until the following menu appears. Select [DIAGNOS] -» [DATA ERASE] from this menu. !Trs 0 too5/10/10

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(3) Using the arrow keys and INPUT key, validate the initialization of all data on the displayed window (highlight in blue). •ZOOt DATA

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(4) Follow the message under the data selection field, input "-9999" and press the INPUT key. The initialization is completed when the DATA ERASE window display disappears.

90

a

Basic Operations for Maintenance

1-8-2

Initializing the Programs The initialization procedure of the area where the machining program is stored is shown below. (1) Turn the NC power ON. (2) Press the screen selection key until the following menu appears. Select [PROGRAM] -» [PROGRAM FILE] from this menu.

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INSERT

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CHANGE

DIR.

PROGRAM

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CHANGE

FILE

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i (3) Select (highlight) [ALL ERASE] from this menu. Using the operation board keys, input ’’-9999" and then press the INPUT key. Initialization of the programs is completed when the highlighted display of "ALL ERASE" returns to the normal display. TPS 0

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DELETE

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DELETE

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-9999 PROGRAM

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r~ i (4) When "DIR CHANGE" is pressed, the following dialog is displayed. The program stored area can be changed by the buttons. For the following three areas, all erase of (3) is operated. f

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(Selected area)

(Directory display)

-ÿ©STANDARD PROGRAM C:\MC_MachineProgurams

-E>(2)BACKUP PROGRAM

C:\MC_Backup\Programs

>®HDD OPERATION PROGRAM C:\MC_Direct Mode Programs

91

92

93

94

95

List of data backed up (If the folder/file do not exist, the backup is unnecessary.)

Data details 1 Machining programs 2 Machining programs for HD operation

_

3 Gantry programs 4 Machining programs for backup 5 Sampling data tool data related Operation control screen data 7 Display data for NIC screen 8 Data for graphic maintenance/ alarm navigation 9 Custom display related module 10 3D interference check*Real simulator* 3D data for setup 11 Real simulator IN I FILE 12 NC system software 13 J2-CT parameters

a

_

14 Maintenance data 15 Option data

_

16 I SRAM backup 17 I PLC internal memory backup

96

Folder (file) name C:\MC_Machine Programs C:\MC_Direct Mode Programs C:\MC GL Data G:\MC_Backup

C:\MC sdg C:\RUMMNG C:\nm64mdata C:\m6y_ymw\Mplc C:\Custom Display C:\MC_Machine Database C:\m6y ymw\M740\Bin\ReleaseVealsimjni C:\ncbackup

CAI2ctbus\Axisinfu.dat C:\j2ctbusV***. prm C:\mainte\mnt_j3kup.dat C:\mainte\(NC serial No.).opt C:\mainte\(IMC serial No.).opt.old C:\mainte\srambkf.dat C:\mainteVpfcbkf1 1 ,dat (other than NEXUS) C:\mainte\plcbkf01 .dat (NEXUS)

_

Matrix Data To Save Added note in step 1 for backup-inch folder(R3) The data for the Matrix control can now be saved to an USB Jump drive which will allows to save complete folders easily . So, the data to save is somewhat revised from that of the M640.

Data To Save on Installation Checklist 1) Through Data I/O save the machine parameters, parameters, cutting conditions. Save to hard drive under Backup-inch folder if in inch mode, and Backup-mm for metric.(R3) 2) Using either Printkey or Printscreen3(c:\mainte\printscreen3.exe) save the following 4 pages: A) Go to privilege mode. (To access: Diagnos, Version, Right menu key », 1131 and Input.) B) Option page. C) Version page- (Note: In privilege mode, the Model number will be displayed) D) O-Parameter page. E) Hardware Monitor page. 3) Copy the c:\m6y_ymw\Mplc or Tplc folder. 4) Copy the C:MC_SDG\ Alarm folder. 5) Copy the Nm64mdata\eng folder. 6) Copy *.prm and axisinfu.dat file from the c:\Program Files\j2ctbus folder. 7) Save a new mntbkup.dat file using c:\mainte\mainte.exe maintenance tool to hard drive. Then copy the resulting mntbkup.dat and *.opt file from the c:\mainte.exe folder to USB drive. 8) Save any 9000 series programs either by Data I/O or Explorer. 9) Save the Pic ladder. See Appendix B If have a Gantry 10) Save parameter and programs of robot using Data I/O on robot side. ll)Copy all of these into a folder with S.N. Machine Type and Customer Name. Then compress to a zipped file with serial number and date(YYYYMMDD). Example 184305_20060512.zip. For s.n 184305 and May 5th,2006. 12) Place this on the shared on “locutus”(S:) folder of Address |Z] S:\MazdtroHMachineDataFromField\184305_QTN300_IPH

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97

It is up to the regions how they wish to handle the data as they probably wish to have their own backup. See Appendix 1 for more detail.

Data To Save on Service Calls if updated software. 1) Version page. 2) Alarm folder 3) Pic ladder. 4) *.LPC file if upgraded. 5) Machine and parameters. Appendix A

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-

. •-M&1MTENAHCE!

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Copy the new resulting mntbkup.dat and *.opt file to USB jump drive.

Appendix B- Saving of the ladder. 1) Press DIAGNOS. 2) Press VERSION. Select >RIGHT MENU> key and press Input. 3) Press LADDER MONITOR

4 ) Select

98

NC FILE

enter 1131 and

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<7

5) Press OPEN. 6) Select OPEN again.

A)Display will say “Reading from Pic” B) Display will say "Pic Onboard Complete"

7) Press OK. 8) Press CLEFT MENUC key twice to see LADDER in black now. 9) Select MONITOR and display will actual values. 10) If

still not showing status, select

START/ STOP MONITOR

comments then may be that the comments aren't selected to be shown. A) Press CLEFT MENUC key till see the VIEW, select it.

11) If No

B) Select COMMENT

TOOLS -

DISPLAY C)Make sure there is checkmark beside | | COMMENT . D) Press SET when finished. Still No comment? This is probably because the comment file (*. wed) wasn't

Loaded in with ladder in steps 5 and 6. Keep pressing CLEFT MENUC key till you see the main Mitsubishi Pic Programming Tools Copyright screen .

A)

B)

Select ENVIRON . SETTING

C) Select NC FILE D) SETTING

Click on the STORAGE PATH Box so it is highlighted or just press arrow down key to highlight it. F) The pathway should be C: \m6y_ymw\MPLC G) Press SETTING menu key. H) Press the Left menu key an select NC E)

FILE Repeat steps 5 through 10 to see the ladder with comments.

ladder and comments are shown, go to next step to save ladder and comment file.

12) If

13) Press CLEFT MENUC key till see the Copyright screen,

the

LADDER must be shown as solid black. 14)

Press

NC FILE

99

15) 16) 17) 18) 19)

Press OPEN Press OPEN again. Select OK. Press CLEFT MENUC key till see Copyright screen again. Select I EXTERNAL FILE

20)

Press

21)

Press EXTERNAL

F)

SAVE PROJECT

SAVE

22)

If a USB jumpdrive is inserted, then make sure that the Drive/Path is set correctly to the drive.

23)

Select PROJECT NAME

24)

Enter in an appropriate filename, normally ladder version .

25)

Press SAVE.

26)

Select OK. The ladder is now saved to the USB Jumpdrive.

Note: When the project ladder is saved, it will be a folder that includes sub-folders containing the ladder and comments. The lathe, e-machine, and mill’s file structure are different.

100

Appendix 1

Connect to shared drive, “Shared on Locutus” by entering the Mazak network either from a regional office or through VPN. It is best to map that drive so you don’t have to do a search via Network Neighborhood. r->9 shared on 'locutus' (5:)

j

B D !GCM a C (2004-02-03) Mahle Update

i

$0] 0_ClassSyllabus

j

E-iCl 0_ClassWorkbooks B-Q

4

shared on 'locutus' (S:) This folder is Online.

00_MEAU consignment parts

Ifl Cl 10.0 CAPRMS Documentation i

i—J

Q Mazatrol

Q MC parts order ClMCAM_POSTS

Cl MEAU WARRANTY STOCK Cl MERGE FILES Cl MexicoTransf erPrice Cl Midwest

Select an item to view its description. fj

aCl 100 Series APC

pjnn

Once there, simply go to the Mazatrol drive and copy the customer information by using s.n. , machine type, customer name in folder. Create a folder using this as your format.

3

Address |Cl S:\Mazatrol\MachineDataFromField

L=

J

x

I Folders B Cl Mazatrol : E C MachineDataFromField | B Cl MATRIX_PRM VIEWER !±j

.

Name J Cl 184305_QTN300JPM

MachineDataFromFieli

j Utilities

The zipped file with data should be named by serial number and date. Address |Q S: \lÿzatrol\MachineDa!:aFromFfeld\184305JÿN300JFÿ1 Folders

3$ Name l

X

Sj184305_20060504.zip

$ÿ Cj Mazatrol

: E'CI MachineDataFromField ! | B -S) 184305JQTN300JPM

184305_QTN300_IPM

Once this is placed here, it will be copied over to the standard service drive for safe-keeping and will be available by either intranet or through the service web-site, http://main.mazakcorp.com/service/.

101

102

System Maintenance Work

2 2-1 2-1-1

@

System Maintenance Work Folder/File Configuration and Device Information AT Side Module and File List The AT side modules and files required for this system. These contents are planned to be described in the next edition.

2-1-2

HDD Folder Configuration The configuration of this system's HD folders.

These contents are planned to be described in the next edition.

2-1-3

Device Information The default setting information for the Windows system device manager. These contents are planned to be described in the next edition.

103

1

System Maintenance Work

2-2

Version Upgrading S/W

2-2-1

Preparing the Media Upgraded

NC system software (MAIN-A) and NC application software (MAIN-B) are provided in the media such as CD-ROM. In order to execute an upgrade, prepare for IC card, USB memory, etc. according to the following folder configuration. (1) When IC card (Front) is used: Folder configuration © Create a Verup folder directly below the device (root), and put a version-name folder under the Verup folder. (D Only one version-name folder is allowed under the Verup folder. (D The configuration of the folders/files under the version-name folder is as shown below. @ Create either/both Atsys or/and Ncsys for the folder(s) under the version-name folder.

The Verup folder directly below the device is the only object to be upgraded. (The other folders and files are ignored.)

(root)

Q Hi

Verup

D !l A1 CjJ LH Atsys

Create only one version-name folder in the Verup folder.

0 Diski

\-{h Setup.exe — { e t c. )

> Application (MAIN-B) upgrade file

1

P Ncsys i~Q

Bootsys.ncs

r-O NcentJ.ncs

> NC system (MAI N-A) upgraded file

Ncsystem.ncs

(2) When a medium, such as IC card (Back), USB memory, etc., that can be accessed as an external drive of the NC is used: Folder configuration © The file configuration under the version-name folder is as shown below. (2) The location and number of version-name folders are arbitrarily determined. (D Create either/both Atsys or/and Ncsys for the folder(s) under the version-name folder.

Ck)

Cn AO in AI CjD CH Atsys

p

The location and number of version-name folders are arbitrarily determined.

Diski

f-Q

>

Application (MAIN-B) upgraded file

>

NC system (MAIN-A) upgraded file

Setup.exe

1

dp Ncsys( e.t.c. ) j-o

Bootsys ncs

NcentJ.ncs Ncsystem.ncs

104

System Maintenance Work

1]

(3) When the version backed up in the HD is used: When the application and NC system are upgraded by using the maintenance tool, the contents under the version-name folder are automatically copied under the HD's C:\ncbackup. (Note that the contents are copied in the Atsys folder when upgrading the application, and in the Ncsys folder when upgrading the NC system.) Since the versions previously upgraded with this NC are backed up in the HD, it is possible to retrieve one of those versions by selecting an arbitrary version No. as required. (Example) When upgrading

the application of version A1 C:

Device

Ncbackup

O CH AO

(root)

O D A1

DAI

Cj3 D Atsys

Atsys

P Diski

r-o

Lp Diski j~L—I Setup.exe

Setup.exe

( e t c. )

(e.t.c. )

Ncsys

i

All the contents under the version-name folder, including the file to be upgraded, are copied in the HD's C:\ncbackup before upgrading.

105

1

System Maintenance Work

2-2-2

Upgrading Procedure By the flow chart, the upgrading procedure is explained. This chart explains a standard prodecre, so please confirm the details by “Version upgrade manual" which will be offerd when every new NC S/W version is released.

START

£

Back up the customer’s current data for attention. Back up all data according to "1-5-3 Backing Up the Saved Data".

Back up the saved data

ik

Farther, backup SRAM data in the NC unit. Backup all the SRAM data and PLC’s data area according to ®SRAM->HDD of "1-4-2 Backing Up and Restoring the SRAM"

Backup of the SRAM data

Version upgrade the PC side system (MAIN-B)

£

Install the NC PC side system (MAIN-B). Refer to section "2-2-4 Upgrading PC Side System (MAIN-B)" for details.

Install the NC system (MAIN-A). Refer to section "2-2-3 Upgrading NC system (MAIN-A)" for details.

Version upgrade the NC system (MAIN-A)

The saved data backed up is restored. Refer to section "1-5-4 Restoring the Saved Data" for details.

Restore the back up data

No

Parameter Change? (1) Add/Change the parameters according to (1) Add/Change the parameters (2) Back up the parameters after

changing

"Version upgrade manual". (2) Back up the parameters according to (T)SRAM ->FLROM of "1-4-2 Backing Up and Restoring the SRAM" after adding/changing. (1) Confirm the version display after the operations by the version display screen from the menu

Confirm after upgrading

"DIAGNOS" -> "VERSION". (2) Request the confirmation of the machine operation to the customer after upgrading.

END

106

(Notice) Data backed up first will be used only when it should be necessary to get back to former state by any chance because of unexpected phenomenon occurs after upgrading the NC system.

System Maintenance Work

2-2-3

2

Upgrading NC system (MAIN-A)

Procedures for upgrading the NC system (MAIN-A) is given below. Start Explorer from the Windows start menu, and double-click C:\mainte\mainte.exe to open the maintenance tool. The operation with the maintenance tool is explained urns ; mwm mm as follows. j-:

©

© ©

wrnrn r

Selection of device Select a device in which an upgrading file is included.

——

START

in>

HCJWSTCH ic

URUTS

wmm cw

START

& 1X50.1 SWUX'

* ic WUMB cm

Execution of NC system upgrade Click the [START] button.

STAR?

r.w

'

[

|

] MHHWKij

BI,B»F

] DT

Confirmation of execution The following message appears.

$

IS IT OK i

R.

m START- 0PDATXS&

_ _ _ ---

K-C SYSTEH S»‘¥? :

.-Always push the emergency stop button when upgrading with the actual machine.

eaBferjÿHscjp st&p buttgn $

Mt&r

9 OVERWRITE BOOT S'K

CANCEL

OK

r

—Leave the checkmark for "OVERWRITE BOOT SA/V" ON.

[OK] Upgrading process is continued. —> Go to @. [CANCEL] Upgrading process is discontinued.

(4)

Exiting the application When executing the maintenance tool without exiting the NC screen, the NC screen is automatically exited.

©

Designation of installation file • When IC MEMORY CARD is selected for the device, go to ©. • When HD is selected for the device, a dialog prompting a folder selection is displayed. Select a version-name folder and click "OK". (By simply selecting a version-name folder, the ncsys\Bootsys.ncs file beneath it is automatically selected.)

|? ]fx]

Browse For Folder Select the Ver. Folder

c-: D nc backup

A-

Selecting a version-name folder

Ss L_j AJJ3 B D B_A8 W

C_J

B_A8B

8 LJ B_A8T

m LJ B_A8TE CJ B_AC

&

:+;

L_J Atsys nesys

v OK

Cancel

107

System Maintenance Work

©

2

Copying of installation file File to be installed is copied under HD's C:\ncbackup. When C:\ncbackup\(version-name folder) is specified for the installation file, this file will not be copied. When the folder having the same version name already exists in C:\ncbackup, the folder is overwritten and copied. INSTALLER FILES BACK UP, (Message during copying) Now . Setup Files Back Up..

©

Execution of installation with the specified file Stop NC operation to execute upgrading with the file in which system software in the NC unit (MAIN-A) is specified. Then, restart the NC. SOFTWARE UPDATE

S3S*

DURING NC SYSTEM RENEWAL ENVIRONMENT MAKING.

fH OVERWRITING NC SYSTEM

(Upgrading process is displayed.)

S/U

SOFTWARE UPDATE DURING NC SYSTEM RE-ACTIVATION .

r

w

V

NC SYSTEM S/W UPDATE IS DONE Vv'ITH SUCCESS. PLEASE TURN ON THE POWER SUPPLY AGAIN.

OK

When the above message appears, press "OK" to complete the NC system upgrading process.

108

System Maintenance Work

2-2-4

s

Upgrading PC Side System (MAIN-B) Procedures for upgrading the NC application (MAIN-B) is given below.

(1)

Release the key lock. ( Refer to the section "1-1-1 Releasing the Key-lock")

(2)

Check the Windows task bar in the bottom of the screen, and if there exist any applicatons in running, close all of them.

(3)

Upgrading procedure with using the maintenance tool Start Explorer from the Windows start menu, and double-click C:\mainte\mainte.exe to open the maintenance tool. The operation with the maintenance tool is explained as follows.

®

Selection of device Select a device in which an upgrading file is included.

(2)

j sijiftirf Y

m

ipitU?

mwm mm-

-T,-—

-

rjmaemaat sorrtttSE mtmt & ic mam cm?

r is>

—

Execution of application upgrade " Click the [START] button.

r

$rm

*S .

•

i* ic am*? a® gp

START

r

idUttCT srrup TOOL VP&ATS:

« r

(3) Confirmation of execution The following message appears.

f C-lt

mam

ic

cu®

START

up

|KIISTXKiKCEj

irmTC

OACKVP

OPTICK

J EOT

15 IT OK TO START INSTALLATION ?

Yes

®

[Yes] Version upgrading is continued. -* Goto @. [No] Version upgrading is discontinued.

No

Exiting the application When the maintenance tool is executed without exiting the NC screen, the NC screen is automatically

exited.

(D Designation of installation file • When IC MEMORY CARD is selected for the device, go to ©. • When HD is selected for the device, a dialog prompting a folder selection is displayed. Select a version-name folder and click "OK". (By simply selecting a version-name folder, the Atsys\Disk1\Setup.exe file beneath it is automatically selected.)

m

Browse For Folder Select the Ver. Folder

ri

j nc backup +• LJ AJJ3

Selecting a version-name folder.

+ :_] B_AS +' _J 6_A8B + _J B_A8T

to

U B _A8TE B.AC

* _J

-

'±

_

i

j Atsys

:_j

ricsys

OK"

]|

Cancel

"]

109

System Maintenance Work

©

§

Copying of installation file A file to be installed is copied under HD's C:\ncbackup. When C:\ncbackup\(version-name folder) is specified for the installation file, this file will not be copied. When the folder having the same version name already exists in C:\ncbackup, the folder is overwritten and copied. warn

(Message when starting to copy)

.

Now Installer Fites Back Up . . .

i

Copying—

(Message during copying)

m

data2.cab From 'Diskl' to ’Diskl' |N*

to-

_

—

; <•'

25 Seconds Remaining

-[

Cancel

j

(7) Uninstallation of existing system Uninstallation of an existing system is executed. Go to ® when initially writing an application or when uninstallation has already been executed.

a So# Sstfut

(Executing uninstallation)

k

*

r caa i

[Cancel] Upgrading process is discontinued upon canceling the uninstallation.

(Completed uninstallation)

p

:v J j

[Finish] -> Goto

110

®.

System Maintenance Work



Execution of installation with the specified file The installer automatically starts and installation is carried out with the specified file.

sssaaBr****’to*&**aS$**&« VteMl

utsm

iifck ffe*4.

Sr'«.y*S>w fcOMCMto

'

S

1

...

jH&fcSDtb'MMMM

c

3 1 <w~3

[Next] Upgrading process is continued. [Cancel] Upgrading process is discontinued upon canceling the installation.

(Message during installation) CV.\M74flÿNÿÿwV5igeftN£L0IJL

|p|T

C; VVV i n dows\system 3 2\d ri vt; rs \V irtiidldiivai.exe

immediately before the completion of installation, click "OK".

YMANAGER not exist !!

3

I

P

jx) Note: When the alarm shown left appears

(Completed installation)

tniUHVhwW Wl.'ÿtrf LTwptHn

tbviniifdtiMfi WumK-ii iÿeRtA

FAT tikf

FrusSÿj m&.

f ,

f

)

[Finish] Upgrading process is completed upon exiting the installer.

111

System Maintenance Work

2-3

2-3-1

i

Adding/Setting Software Options

Preparing S/W Option The S/W option of MATRIX is officially sold and provided in the Windows file form. The file is named "(NC serial No.).opt".

For example, if this NC's serial No. is M7123456789, the option file is provided under the file name of M71 23456789.opt. Copy the option file officially provided onto the USB memory or IC card (front) for the preparation. (1) When USB memory is used (Recommended)

The option file installed is selected with the maintenance tool. So, the option file can be stored on an arbitrary folder. (2) When IC card (front) is used

Store only one option file (The extension ".opt") to "root" of IC memory card. (It is not possible to select the file by the maintenance tool.)

Difference from conventional option The option was provided by ROM cassette until M640 series. When purchasing an option for the second time or later, only difference information between the previous time and this time is written in ROM cassette. Therefore, two or more ROM cassettes exist when the S/W option is purchased additionally. For example, when NC unit is exchanged, all the stored ROM cassettes must be installed in order.

In MATRIX, the option is supplied by file (fixed file name is given for each NC serial No.). So, even if the options are purchased two or more times, all option data reflected for past purchase history is written to the latest option file. The differences of option handling between the conventional model and MATRIX are described below. M640 series

MATRIX series

Type

Option ROM cassette

Option file (Windwos file)

Media

Dedicated ROM cassette

USB memory, IC card, etc.

Option data

Data of difference from last The always latest option data time

Keeping after option is installed

All option ROM cassettes are The latest option file is saved in the following of NC's FID. (automatic attached to the machine. saving with maintenance tool)

C:\mainte\(NC serial No ).opt

112

System Maintenance Work

2-3-2

i

Adding/Setting Software Options The S/W option addition and setup methods are explained as an example of using the USB

memory use. (1) Set the USB memory stored option file to NC unit.

(2) Start Explorer from the Windows start menu, and double-click C:\mainte\mainte.exe to open the maintenance tool.

(3) (Only when S/W option is added) Select "MAINTENANCE" mepu, and click [>] button.

51

ickns

S«J'*i.‘niMANa xutnteuHcc .

? :

BACKUP

JK W” mriFT

O5KTK0I, WIT

rm

FCW-WSlSKW

The current NC's option contents are written to C:\mainte\(NC serial No.).opt by this operation. Normally, the file is automatically created when the option is set last time as described later.

wi-

BC SttUU xniuttTH OFTIOK PATA

~

“Sail. IT itc aemur

5j

*

®123«S«?85

OFTIO!* BATA .

a mtvim

ptat%

m mm ism I wit ww' iitrer j

eoifraji

NC SSSIS.U MSOT

j :

sm KFOATE

OFTIOK

|

When the option is set for the first time, this operation is not required because there is no option data in NC. (4) Select the "OPTION" menu, and display the "Select a Option Files-

TpOtS

err i os ; SOTUiC & .t.o

_ li®

nmm w

soresto

screen. (5) Select the [HD] of "SETTING"

menu. Select [1C MEMORY CARD] when option file is prepared in front 1C card. (6)

\

UPDATE

[ «AliifENAKOE|

DACRt#

OFT IOK

EXIT

Click the "SETTING" button.

113

System Maintenance Work

@

A dialog prompting an option file selection is displayed. Specify drive/path/option file name. (When the 1C memory card is selected, this dialog is not displayed.) Sitfcil .1 Optkw Hlrs |

3

fee}; US*

Cjtxea SfyBixxs*

i3 :

;

13ft '

•-U

0

M? &$<*#**&

5

3B

m

FfcgiSSa?

fmSem

—

r_w~"

Ftes

Specify a file and click the "Open" button. The specified file is copied to C:\mainte\, and the contents of option file is ready to be set in the NC unit. When the option file having the same file name as that of the specified file already exists in C:\mainte\, confirmation message for overwriting appears.

V

MAY I OVERWRITE ?

HIIIE:::)]

No

[Yes] The file is overwritten and option setting is started. Note that the extension of the original option file must be changed from "opt" to "opt.old" when saving. [No] The file is not overwritten and option setting is discontinued.

Note that when specifying the option file in C:\mainte\, option is set to the NC unit by the file specified without copying. Option setting is completed when the display of the "SETTING" button in the option setting

screen turns to normal from the grayed state. Alarm message appears in the following cases, and the option setting is discontinued. When C:\mainte\(NC serial No.).opt is a file with a different serial No. from that of NC. 2 or more option files exist in C:\mainteV 2 or more option files are created by copying the specified file in to C:\mainteV (*) In other word, the number of option files (file having the extension name of ".opt") in C:\mainte\ has to be only one and its file name has to have the same serial No. as that of NC unit.

B’-. y -Q OPTION ERROR

(7) The maintenance tool is ended. (8) Confirm the option effective setting has been updated on the option screen after turning NC power supply ON again.

114

System Maintenance Work

2-3-3

i

Attention for adding S/W option The state of option setting is changed from «A» to «B» by adding an option. The following indicates the transition of the option setting.

Before setting the option addition NC Option «A»

HD C:\mainte L (NC serial No.).opt

.

- -Option «A»

After setting the option addition NC Option «B»

HD Renamed and seved

USB memory

(NC serial No.) .opt Option «B»

C:\mainte

t;

(NC serial No.). opt NC serial No.). opt.old

Option «B» Option «A»

The latest option file is saved on HD as " (NC serial No.).opt", and the second last option file is saved as "(NC serial No ). opt old". When the option setting is different from the customer intended state by a wrong purchase/order etc. of the option, return to the state of option «A» according to the following procedures, and confirm the option arrangement again.

Method of return to the previous option state

Rename the option file under "C:\mainte" on Explorer: (NC serial No ).opt

—>(NC serial No.). new

(NC serial No.).opt.old->(NC serial No ).opt Install the option file C:\mainte\(NC serial No.). opt from maintenance tool again.

115

System Maintenance Work

2-4

@

Servicing with the Maintenance Tool (1) Start up "Explorer" from "Start" menu (right click), and then start the maintenance tool (C:\mainte\mainte.exe). Select "MAINTENANCE" menu to open the MAINTENANCE screen. The NC model, serial No. and control unit type can be input on the screen. Refer to the "Maintenance Tools Instruction Manual" (BNP-B3934-902) for details.

3MAINTENANCE TOOLS

§8®

MAINTENANCE '

NC NC MODEL

“(C)

_il

FCA750PY-N02

;

CONTROL UNIT TYPE FCU7-MA513-22 NC SERIAL# M7001234567 OPTION DATA

j

(a)

(b)DEL.

>j (d)

A production number note to a service part

(e)

(g)

S/W UPDATE

MAINTENANCE

--BACKUP NC MODEL FCA750PY-N02 CONTROL UNIT TYPE FCU7-MA513-22 NC SERIAL# M7123456789 OPTION DATA NC MODEL INPUT

CONTROL UNIT TYPE INPUT NC SERIAL# INPUT

BACKUP

OPTION

EXIT

The correspondence of each button is explained in the following section. (This is not related to the work procedures.)

(a)

Backing up from FLROM to HD

ARE YOU SURE TO SAVE DATA TO BACKUP FILE ?

Yes

(b)

No

Deleting backup files

V

?j

ARE YOU SURE TO DELETE BACKUP FILE ?

Yes

(c)

The NC model, serial No. control unit type and option data ed in FLROM are written to HD, C:\mainte\mnt_bkup.dat ••• Maintenance data C:\mainte\(NC serial No.J.opt ••-Option data

The HD backup files (C:\mainte\mnt_bkup.dat) are deleted.

No

Writing from HD to FLROM

1J

Nr

AitF YOU Sf SlF TO RFSsOiif DATA

ftACfrt P FIiF >

The NC model, serial No., control unit type and option data ( \mainte\(serial No.).opt) saved in the HD backup file (C:\mainte\mnt_bkup.dat) are ed in the

FLROM Yes

f4o

_|si

~ORD

A is required to return the product information Only Mitsubishi personnel can carry out this

to the NC. procedure

-r OK

116

CA1ICEL | CLEAR

System Maintenance Work

(d)

2

NC model input

J r

•3

The NC model can be selected from the combo box

or can be directly input. After inputting the NC model, click on the "OK” button. The NC model in the backup file (C:\mainte\mnt_bkup.dat) will be updated, and the NC MODEL in the display window of the MAINTENANCE

screen will be updated simultaneously. OK

(e)

]

CANCEL

|

Press "CANCEL" to cancel input of the NC model, and press "CLEAR" to clear the items input in the combo box.

CLEAR

Control unit type input n:n:ir

The control unit type can be selected from the combo box or can be directly input. After inputting the control unit type, press on the "OK" button. The control unit type in the BACKUP display window of the MAINTENANCE screen will be updated.

3 OK

(f)

1

CANCEL

j

CLEAR

NC serial No. input NC SERIAL*

i

M?r OK

(g)

Writing to HD

A&F YOU

CLEAR

CANCEL

Input nine characters after M7. After inputting the serial No., click on the "OK" button. The input will be checked. In the input check, the No. of input characters and the validity of the characters will be checked. If the input check is okay, the NC SERIAL # in the BACKUP display window of the MAINTENANCE screen will change. The backed up options will be cleared when the serial No. is changed. Note that the options will be cleared when the is input and the NC data is written in.

FLROM of service part unit

to aesto&e DATA FROM fc&oar n F > Vet

Mu

The NC model, serial No. control unit type and option data written in the HD backup file (C:\mainte\mnt_bkup.dat) are written to FLROM of the service part. The service part is a special unit whose “serial No.” is (Two characters following M7 are 0. M700’ Arbitrary characters since the third character.) The function is same as C, but the input is not required when writing in the service part.

117

118

r~ r

2

System Maintenance Work

2-5

Inputting and Outputting Ladders The ladders stored in the NC's FLROM can be output to the external media by ladder monitor. Conversely, the ladders stored on the external media can be input to the NC's FLROM/SRAM. Starting the ladder monitor The ladder monitor is starded in 1 131mode

EUlsiilP®--

3*/3

."W

so*

]ia

DIACWOS

VERSION

!”s * 'SO«S/i«/*o

rVV'A 0 . OOSn/ttir*

Orpe DIftGNOS

OPTION

MONITOR

SERVO

SPINDLE

JIPADtJALE| LADDER

MONITOR

MONITOR

MONITOR

§

VERSION

MONITOR

Two ladders exist because the ladders are operated by two Us in NC unit. The ladder input/output must execute both COS1 and COS2.

2-5-1

Saving to External Media The procedure is shown below:

© Open the ladder which runs in NC on onboard edition area. © Save the opened ladder in external media. NC HN123card (Vertual:COS2 side)

NC

(SRAM/FROM)

(Real:COS1 side)

© V*4.

External

Projectÿ/\ÿ — Save

/

Project Open

PC side

A-*

FROM area

Area for COS2

7?

NC HN163card

HN482card

Area for COS1

/

/ ROM

/

wrile

Save

Temporary storage

I

Copy when the power is

T

ON

Onboard edition area

©

area

Open

n—<= \

"T

Execute ladder

Edit/Monitor

(a) Click "ENVIRON. SETTING" -ÿ"CONNECT NC Setting" to select the ladder of COS1 side. 1

ill

!£ r iLC

‘Vlf

r~

I

Ull

u©

(b) Select " M01" from the list, and press "SET". (The selected environment is displayed on the the lower right of the screen. M01 is displayed in case of the COS1 side. M02 is displayed in case of the COS2 side.)

119

2

System Maintenance Work

x

CONNECT Hfr SETTING". OTjilJeiMiirsa

SET

Warning:

When connection destination WC is changed, the PLC data on onboard is lost.

i

aT' (c)

SST

i

! :

i i

I

Return to the following screen pressing "F1 key", and click "NC FILE". I

i SC

fill

OTOM/L

••

rut

nir

\

Wuswi.

riawi

W5§OP

Df/IKH.

(tlP

JITHhC

M!

:

(d) Click ‘•OPEN". i Oik

Sflfc

K*C

VUUFY

WJ1E

ten it

I

i

t$i

BSS?

(e) Click "OPEN" -> "OK". X

373»j>: 1 1S 05101 ? »"tt er PLC/»«tw*rk

OPEN

(0

SEL. ALL

/CANCEL

05/10/20 20:50:20 130 532Bvt«

05/10/20 20:50:20

33 & B v t e

SELECT

PARAM.

+ PFDC.

Return to the following screen pressing "F1 key" twice, and click "EXTERNAL FILE". !

rs£c

MU

c-sr

ulABWs.

I

I

If IF

»i

L

(g) Click "SAVE PROJECT" I

r

*35£. j

rr fixicT

(h) Click "EXT ERNAL SAVE".

120

s

|

M)1

(M3

i

2

System Maintenance Work

a

| SAVE- PROJECT

a -J

g] PROCRAM

-0 373HXI19

051017

'.r: {*3 Parameter

0

parent

SELECT

SEL. ALL

EXTERNAL SAVE

PARAM.

/CANCEL

i

PROC.

(i) Set "DRIVE", "Path" and "Project name". Click "SAVE". EXTERNAL SAVE

-

ffra

DRIVE LIST

0

j PLC ty pel Dale of creating

Fi le name

m..

| Heading Oi rectory

Drive/Polh _ [D'Vtenp l«d_O5O0O5|

Title

CANCEL

SAVE

(j) When the following dialog is displayed, the saving is completed. Click "OK". , -l‘ v

;sv>

m

CospIctecJ.

! m&m

(k)

Return to the following screen pressing ”F1 key" twice. i

(I)

I

M;

fur

ICiTX

LXttF.

fill

flWOi.

j.

|

| toll

i

eve

tar

Click "ENVIRON. SETTING". (This work is not necessary when there is no COS2 side. Jump to (o), and end the ladder monitor. t

i

uu

? “itr

WCtR

£C«ICt

;

ttiV*.

C*!*/XG.

LUGKX.

I

•ar

Oil

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j

(m) Select " M01" from the list, and press "SET" on "CONNECT NC SETTING".

121

2

System Maintenance Work

CONNECT NC SETTING ,

-

'

IS m

SET

Warning:

When connection destination NC is changed, the PLC data on onboard is lost.

(n) Operate (c) to (k), and save the COS2 side ladder. (o) End the ladder monitor clicking "END".

2-5-2

I til

i

t

nu

iCYICC

UtWR

FJU

?}MA.

ClJJJQSGS.

|

SOW

JCU1

Loading from External Media The procedure is shown below: © Clear the ladder which runs in temporary storage area. (2) Open the project saved in external media on the onboard edition area. © Load the opened ladder to the temporary storage area in NC. @ Save the ladder in ROM area. if the steps of (2) and © are executed without deleting the ladder of step © when the project name between the ladder executed in the temporary storage area and the ladder saved in the external media differ, two ladders are ed (multi-ladder specification).

NC HN123card (Vertual : COS2 side) \

NC

HN482card

ROM write

Area for COST

r

©

Temporary

side

Onboard edition area

storage

area

Copy when the power is ON

COS2

© Project Open

/x

Save

J

Area for

External media

SaveZ

0

©

FROM area

Project

NC HN163card (Real :COS1 side) Erase ladder

(SRAM/FROM)

Open

Execute (a) Click "ENVIRON. SETTING" COS1 side

Edit/Monitor

"CONNECT NC SETTING" to select the ladder of I

i

rm

122

DC

( il<

L'siV-JW-

* ME

'I

UJitiK

tevicr

nr-jn.

j

SISS I

iCLP

tfil

LUi

2

System Maintenance Work

(b) Select " M01" from the list, and press "SET". (The selected environment is displayed on the the lower right of the screen. M01 is displayed in case of the COS1 side. M02 is displayed in case of the COS2 side.)

x

CONNECT NC SETTING SI

i

SET

Warning:

When connection destination NC is changed, the PLC data on onboard is lost.

I

arjp

i

ECT

i

'

(c)

Return to the following screen pressing ”F1 key", and click "NC FILE". | Ml

i fC

HU.

DCDHiU.

rite

rju:

i \

;

Wirot.

2T11HC

i

W)

*1P

(d) Click ,,DELETEM. t

i

Mi

i

Cftt

vtwrr

SAYt

ICXTE

fcrawT

i

1

(e) Click "SEL. ALL/CANCEL", and all data is selected. X

-

•'

£/\ 373»lX

l 13 05101? Pirsroete/ PLC/M«two/h

DELETE

AIL f sa. /cwa

05/10/20 ?0:50‘20

130S$?0yt«

03/10/20 20.50:20

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$CLECT

|

(0 Click "DELETE". i

I

—

t I~I

&Sf !

! Wl

! S&

(g) Click "YES" on "DELETE CONFIRMATION" screen.

123

2

System Maintenance Work

3 It» aÿcil iwJ I He i® deleted. Is ii all riiM1?

El

SO

(h) If the ladder is “RUN" state, "STOP" is urged. Click "YES”. FtC »* »ri s ftlW stile, J* &Ieiipn «>rfc»r®ed ifl*r

E

»lgp Pt,C?

f

NO

(i) When the following dialog is displayed, the deleting is completed. Click "OK".

—

.

ftSMsttid ,

P|

,-E

»

CcfttpJeletJ.

-V» ft,;

(j) Return to the following screen pressing "F1 key" twice, and click "EXTERNAL FILE". rant

uivu‘

w text

I tc

flit

B7a*

rSLT

j.

j

SB®

1

| Ml

I IM?

!

(k) Click "OPEN PROJECT". *3

iaitr

I

rgg.

n&< j

i

| ffi

(I) Set "DRIVE" and "File name", and click "SELECT1.

0

|:$aECI; PROJECT? DRIVE

I PLC typeFPate of

Jiilsjsff, E&..

c i ea tins

[Head i nr Di rectory

B:

Dr i ve/Pftt h

jD: Vlcmp

Project

[ij>d_05030fi

SELECT

moie

CANCEL

(m) Click "OPEN".

124

i

| i

I

tail

System Maintenance Work

m

OPEN PROJECT :

•a Iÿ.CS0805.,:| rKUUHAM

Q 373HX1 13 051017 Parameter

£2 param

SEL. ALL /CANCEL

EH

SaECT

SELECT

PARAH.

PROJECT

PROG.

(n) When a message that prompts you to comfirm overwriting is displayed, click "ALL YES". X

UP-- •-

The program (373MX119.«P?) already exists. Are you sure OK to overwrite? YES

ALL YES

NO

(o) When the following dialog is displayed, the loading is completed. Click "OK”.

a

iHE.Mwrij Cc«»lete«3.

i sail

(p)

Return to the following screen pressing "F1 key" twice, and click "NC FILE”. 'ÿ•••n't. ;.5U5.';

Pil>

i

H.I*

i :

M:

rue

! S I

-

1

HflH

»>i

i

(q) Click ’'SAVE” t

4 Oft't

SAVE



JSk

tGLU

| eat)

FCfirUT

(r) Click "SAVE".

125

System Maintenance Work

2

x] -FREE SPACE VOLLWE •

j=

“a PROGRAM

LARGEST CONTIGUOUS

..£2

3 [arÿ

373WX \ 19 Par ansttr Par am

051017

r

!

BYTE

TOTAL FREE SPACE BYTE

r

FREE

SPACE

YOLUUE

SELECT PARAM. + PROG.

SEL. ALL /CANCEL

SAVE

(s) When the following dialog is displayed, the loading is completed. Click "OK". ;X

Collet c4;

(1) Return to the following screen pressing "F1 key", and click "ROM WRITE". esni; j.ifi'.-fr.

;

TO zrp

era

I

Ml

reran

iCLZK

i

| :

WSl'.*’

(u) Click "YES". ! PW wire •" -• •

X

TStflPiAflV »H3KY Cd.lt

or CfCAHIC

1J

I'-Alt t> CREA11»; IV)

>co

it In RGB?

tr It*

(v) When a message that prompts you to comfirm overwriting ROM is displayed, click

"ALL YES". AM data in Ihe

program rersory

Do you

wsm

the lar get *i 1 1 be deleted,

lly

*on(

dale oil I bs written into ISe target.

to execute?

YES

NO

(w) When the following dialog is displayed, the ROM writing is completed. Click "OK".

126

ry.

2

System Maintenance Work

$

a

C«*ol«leiJ.

'

llilll rÿ

(x) Click "PLC RUN/STOP,,.

¥

i «i

i

SAVE

troi

!I

KM

VIR1FY

f

-&>

rcfÿi

IGITC

wire

|

|

gg

(y) Click "YES" STATUS

m

[SlS

Is PLC started?

xl NO

(2) Return to the following screen pressing "F1 key" once. rnr

| SOI

i

?

Ltfotn

tcvict

i

KlAGfCi.

p«wi.

«

j

i

tar

(aa) Click "ENVIRON. SETTING". (This work is not necessary when there is no COS2 side. Jump to (dd), and end the ladder monitor.) I

i

FILE

! i

«;

l/iCtT*

fits.

JL

soviet

?|ACME.

rlf-JU.

fii

ail

•nr

M)

(bb) Select " MOT' from the list, and press "SET" on "CONNECT NC SETTING".

CONNECT NO SETTING 'TTTT'f!

Tj

-

f

\*

X

SET

Miasa«g«8afflHI

Wa rn i ng : When connection destination NC is changed, the PLC data on onboard is lost.

(cc) Operate (c) to (z). and save the COS2 side ladder. (dd) End the ladder monitor clicking "END". I

1 FILL

}

“Sr

UiC

i

:evKt

iff}*.

C- IfirtZ.

SI'S j

-w

dt

Dfl

127

System Maintenance Work

2-6 2-6-1

Replacing the HD Replacing the HD Preparation • HDD unit for replacement (Installed NC system (MAIN-B) of the same version as customer) When MAIN-B has not been installed in the HDD unit, prepare NC system for upgrading by the USB memory etc. • USB memory for data backup

The replacement procedure of HD is shown below. Note: This method assumes that the NC is running properly. If Windows does not start, this method cannot be used.

START

Backup of the saved data

4

Backup of HDD internal data

Replacement of HDD unit

Back up the customer’s current data. Back up all data according to "1-5 Backing Up the Saved Data.". Backup the HDD internal data. Refer to section "2-6-2 Backup data of HD" for details.

The HDD unit is removed, and it is replaced by a new HDD unit. At this time, replace a front cover of a new HDD unit to a front cover of former HDD unit (The name plate and the WindowsCOA seal are affixed).

V Upgrading of NC application

\7 All erase in program area

Restoration of backup data

V Data backup to HDD

END

128

When MAIN-B has not been installed to replaced HDD or when the version should be upgraded to the latest version, install prepared MAIN-B according to "2-2-4 Upgrading PC Side System (MAIN-B)". Erase the all program area on PROGRAM FILE screen. Refer to section "1-8-2 Initializing the Programs" for details.

Restore the backed up data by following steps. (T) Restore the backed up data to HDD according to "2-6-3 Restoring the Backed up Data”. © Restore the all saved data according to "1-5-4 Restoring the Saved Data" . Back up the NC side data to new HDD. Refer to section "2-6-4 Backing up the NC Side Data to HD" for details.

sv*

System Maintenance Work

2-6-2

Backup data of HD Copy the specific files in HD to an external memory of the USB memory etc. by the Explorer.

List of data backed up (If the folder/file do not exist, the backup is unnecessary.)

Folder (file) name

Data details 1 Machining programs 2 Machining programs for HD

operation _ 3 4 5 6 7 8

9 10

11 12 13

Gantry programs_ Machining programs for backup Sampling data, tool data related Operation control screen data Display data for NC screen Data for graphic maintenance/ alarm navigation Custom display related module 3D interference check- Real simulator-3D data for setup Real simulator INIFILE NC system software J2-CT parameters

_

14 Maintenance data 15 Option data

16 SRAM backup 17 PLC internal memory backup

Note:

C:\MC_Machine Programs C:\MC_Direct Mode Programs

...

C:\MC GL Data C:\MC Backup C:\MC sdg C:\RUMMNG C:\nm64mdata C:\m6y_ymw\Mplc C:\Custom Display C:\MC_Machine Database C:\m6y_ymw\M7401Bin\Release\realsim.ini C:\ncbackup

C:\j2ctbus\Axisinfu.dat C:\j2ctbusV“*.prm C:\mainte\mnt_bkup.dat _ C:\mainte\(NC serial No.). opt C:\mainte\(NC serial No.). opt.old C:\mainte\srambkf.dat _ C:\mainte\plcbkf11.dat (other than NEXUS) C:\mainte\plcbkf01.dat (NEXUS)_

For applications installed after shipment and the network settings made after shipment, check with Yamazaki and backup if necessary.

129

System Maintenance Work

2-6-3

HI

Restoring the Backed up Data The backed up data according to "Backup of HDD internal data" is restored to replaced HD. List of data restord (If the folders/files listed in the table below do not exist at backup, it is unnecessary to restore.) Items marked with under [Resore] in the table below are restored. It is unnecessary for the items with O to restore, because these items are directly restored from NC internal data by the maintenance tool in the next step.

•

Data details 1 Machining programs 2 Machining programs for HD

Restore

Folder (file) name C:\MC_Machine Programs C:\MC_Direct Mode Programs

_

operation 3 Gantry programs 4 Machining programs for backup 5 Sampling data, tool data related 6 Operation control screen data 7 Display data for NC screen 8 Data for graphic maintenance/ alarm navigation 9 Custom display related module 10 3D interference check- Real simulator-3D data for setup 11 Real simulator INIFILE 12 NC system software 13 J2-CT parameters

C:\MC GL Data C:\MC_Backup C:\MC_sdg C:\RUMMNG

C:\nm64mdata C:\m6y_ymw\Mplc

_

C:\Custom Display C:\MC_Machine Database C:\m6y ymw\M740\Bin\Release\realsim.ini C:\ncbackup

C:\j2ctbus\Axisinfu.dat C:\j2ctbus\***.prm

14

Maintenance data 15 Option data SRAM backup 16 17

PLC internal memory backup Machining programs

Note:

130

O O

C:\rnainte\mnt bkup.dat C:\mainte\(NC serial No.). opt

O O O

C:\mainte\(NC serial No.).opt.old C:\mainte\srambkf.dat C:\mainte\plcbkf1 1.dat (Other than NEXUS) C:\mainte\plcbkf01.dat (NEXUS)_

For applications installed after shipment and the network settings made after shipment, check with Yamazaki and reset if necessary.

System Maintenance Work

2-6-4

2

Backing up the NC Side Data to HD The data of the item with O in the previous page is restored by backing up to HD in which NC side data has been exchanged. (1) SRAM data and PLC internal memory backup Start Explorer from the Windows start menu, and double-click C:\mainte\mainte.exe to open

the maintenance tool. Select the "BACKUP" screen on "MAINTENANCE TOOLS".

t '.‘;l

•SACK®?

s

i

FLASH KOX

JJ

ECT-DATA IxO

_id

do t

C

l

a

&-V

BACKUP

OPTIOK

L

EXIT

Click the [>] button on the lower right. Backup the some all SRAM data (2MB) in NC and PLC internal memory area to HDD. Refer to the ® of "1 -4-2 Backing Up and Restoring the SRAM" for detail. (2) FLROM maintenance data (the NC model, serial No. and option, etc.) backup Select "MAINTENANCE" screen on "MAINTENANCE TOOLS". /

m KAIUTTJJAiiCE

LXA7SI1P e- m? COKTKDJ. TJK t T TYPE LUIIV-KASI KC CiERI AL*

!

/

X7001234S6?

/

OPTIOK DATA

Df:i

KCU7-MA!.

VC SERIAL* K? 123*56783 OPTlOIf DATA

f 1

/

i

KC KODKI. ttrpltr IJIflT TTKK IKKITT KC SESIAL* IHrUT

IT \ COKTHOL 1

/

V

I

\

>

3 n,M;rTE)iA;Ki||

PY-mi;1

a.-irrsoi. mi JT TYPE

A;

bJt A production note to o service ijJoxt

C.-» UPDATE

r-

/
KC MODEL

SJOSIP

OCTIOK

EXIT

\

Click the [>] button on the upper right. The NC model, serial No. and option data ed in FLROM are backed up to HD. The Names of backup files are fixed as "C:\mainte\mnt_bkup.dat" and " (NC serial No).opt". Refer to the (a) of ”2-4 Servicing with the Maintenance Tool" for details.

131

System Maintenance Work

2-7

Replacing Control Unit

2-7-1

Replacing Control Unit Preparation • HDD unit for replacement (Installed NC system (MAIN-B) of the same version as customer) When MAIN-B has not been installed in the HDD unit, prepare NC system for upgrading by the USB memory etc. • USB memory for data backup

The replacement procedure of NC unit is shown below.

CÿSTARTÿ) Backup of the saved data

£

Backup of the NC unit internal data

V Replacement the control unit

r

Clearing of SRAM area

<0 Installation of NC system

Restoration of backup data

Calender setting

A Data backup for emergency

END

132

Back up the customer's current data Back up all data according to "1-5 Backing Up the Saved Data". Backup the NC unit internal data. The target data is the following data. (D All SRAM data and internal PLC data @ The maintenance data in FLROM (including the options) ® The ladders in FLROM Refer to section "2-7-2 Backing up the NC Unit Internal Da1a" for details. The control unit is removed, and it is replaced by a new control unit. At this time, replace a front cover of a new control unit to a front cover of former control unit (The name plate is affixed).

Clear the data in the SRAM mounted in the replaced control unit's HR482. Refer to section "1-2 Completely Erasing the Memory" for details. Install the NC system software to NC unit's FLROM. Refer to section "2-2-3 Upgrading NC system (MAIN A)" for details.

Restore the backed up data by following steps. (D Restore the backed up data according to "2-7-3 Loading the Backup Data" . the all saved data according to "1-5-4 Restore ® Restoring the Saved Data" . Set the date and time. Refer to section "1-7-1 Setting the Date and Time" for details. Back up a part of the SRAM data like the parameter etc. to FLROM in preparation for various data areas' breaking down. Refer to section "2-7-4

Backing Up Data for Emergency Purposes" for

deÿis.

System Maintenance Work

2-7-2

2

Backing up the NC Unit Internal Data The following NC unit internal data is backed up.

©

All SRAM data and internal PLC data

(2) The maintenance data in FLROM (Including the options)

(3) The ladders in FLROM

r (1) SRAM data and PLC internal memory backup Start Explorer from the Windows start menu, and double-click C:\mainte\mainte.exe to open the maintenance tool. Select the "BACKUP" screen on "MAINTENANCE TOOLS". /

D

3iUEfnH«K£;rqG6.s -BACXOF FLASK ROX

IZLii

/

/

SBAX

EXT-I'ATÿI-0

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C :s

*

/

/

/ Uft'iTE Mill

lAHCEj j

J||

DACJOIP

OfTICH

j

EXIT

Click the [>] button on the lower right. Backup the some all SRAM data (2MB) in NC and PLC internal memory area to FIDD. Refer to the (3) of "1-4-2 Backing Up and Restoring the SRAM" for detail. (2) FLROM maintenance data (the NC model, serial No. and option, etc.) backup Select "MAINTENANCE" screen on "MAINTENANCE TOOLS”. /

mm

BACK'D?

/

KC KODEi

PCIIT-XAM:*-?? KC SERIAL/

/

I/

X/001234567

HC MODEL

/TQ

PY-KD2 CO XT KOI liKIT TYPfii

J--Y- im 2

COlfTKOL 1131 IT TYPE KD7-HA513-3?

k)

)rt:

i-

f

SERIAL/

H7123A5i785

OPTICS DATA

OPT I OH DATA

A product icA &ote to a »crv :co port

;

/ S-V irTOXTEj

H

mm

i

HAIHTEHMCZ: JtC

/

mi;iTEMiMCz||

KC XOOKL ItiPbT j T TVPK l jrpirr |

i

'l COKTROI. UK I

\

1

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EXIT

i

Click the [>] button on the upper right. The NC model, serial No. and option data ed in FLROM are backed up to HD. The Names of backup files are fixed as "C:\mainte\mnt_bkup.dat" and " (NC serial No).opt". Refer to the (a) of "2-4 Servicing with the Maintenance Tool" for details.

133

System Maintenance Work

(3)

FLROM ladder backup Backup the ladders on "LADDER MONITOR" screen of NC.

Refer to the section "2-5-1 Saving to External Media" of "2-5 Inputting and Outputting Ladders" for details.

Two ladders exist because the ladders are operated by two Us in NC unit. The ladder must backup both COS1 and COS2. (Example) The step (i) of the drive, path and project name settings are as follows: Drive/path C:\mainte\ladder Project name COS1 side—>cos1 COS2 side—>cos2

134

System Maintenance Work

2-7-3

2

Loading the Backup Data The following backed up data is loaded to NC unit.

®

All RAM data and PLC internal data

(D

The maintenance data in FLROM (including the options)

(3)

The ladders in FLROM

(1) Loading SRAM data Stard the maintenance tool, and select the BACKUP screen. J

si05

m

ST)

BACiCUP FU5K J»X

sax Ti/l/Q

IDCT-DA

C:\JW

1

S'K UPDATE

/

ijax e*v5TWLb>:( .dot

/

JjlAjfrTfflANCEj

|(

BACKUP

OPTION

j

EXIT

Click the [<] button on the lower left. "C:\mainte\srambkf.dat" and "C:\mainte\plcbkf11.dat" (or "plcbkf01.dat") in FIDD are loaded to SRAM in NC unit.

(2) Loding FLROM maintenance data (the NC model, serial No. and option, etc.) Select "MAINTENANCE" screen on "MAINTENANCE TOOLS".

/

fUS

I

jJAIlITtKAJICE

SAC y.vp

i

KC KC MODEL KCA7SUEy- KUJ COKTROS. UKtT TYPE

/ÿ

KC MCC'EX. ECA75U PY-KUL’ trsix TYPE

•

cojrrKOL

F(,U7-«A5N-7?

KU'/'K AS13*-??

KC SERIA1*

KC SERIAL* H712345(B7B9

/

CTTIOK DATA

A pr
OPT DOM DATA

\ ’

/

/

S'V UPDATE

/

* j XAIIlTGUilCrjj

\

KC MODE!. IKFi;r COIfTROJ. inur TYPE IK PUT .

>-

J

.isEgr,’Z j

\ OiCSXIl\ I

OPTIOK

EXIT

Click the [<] button on the upper left. "C:\mainte\mnt_bkup.dat" in FIDD is loaded to FLROM in NC unit. Refer to the (b) of "2-4 Servicing with the Maintenance Tool" for details.

135

System Maintenance Work

(3)

2

Loading FLROM ladder

Load the ladders on "LADDER MONITOR" screen of NC.

Refer to the section "2-5-2 Loading from External Media” of "2-5 Inputting and Outputting Ladders" for details.

In the step (i) of the drive, path and project name settings, select the drive, path and project name set in (3) of "2-7-2 Backing up the NC Unit Internal Data", and load both COS1/COS2 ladders.

136

System Maintenance Work

2-7-4

Backing Up Data for Emergency Purposes Backup the parameters, etc., into the FLROM for emergency purposes.

Stard the maintenance tool, and select the BACKUP screen.

L

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137

Appendix

3 3-1 3-1 -1

3

Appendix Using the DIAGNOSIS Screen DIAGNOSIS (ALARM Screen) This is the main diagnosis screen. Detailed information is given for up to 16 current alarms.

3-1-2

VERSION Screen The system software, spindle version, servo version, system model name and serial No. are displayed. S3 ;

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u. 00:34

Appendix

3-1-3

3

HARDWARE MONITOR Screen The hardware mounted on the control unit and board is displayed.

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CNC

HN163 The CNC card name and sub-version are displayed. HN123 The C NC card name and sub-version are displayed. The PLC card name and sub-version are displayed. HN482 The SRAM/FROM card name and sub-version are displayed. HN531 The axis extension card name and sub-version are displayed. HN251 The front IC card/USB l/F card name and sub-version are

PLC MEM EXT IC USB

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The IC card name used each part system or channel is displayed.

139

Appendix

3-1 -4

3

SERVO MONITOR Screen The servo monitor is configured of the following five screens. The status of the servo is displayed on each screen.

-

SERVO MONITOR screen (Servo monitor) 1/2 SERVO MONITOR screen (Servo monitor) 2/2

•

ABSOLUTE MONITOR screen (Absolute value monitor)

•

SERVO DIAGNOSIS screen (Servo diagnosis)

•

SERVO STATUS screen (Servo status)

The screens can be changed in the following order with the page feed keys.

SERVO MONITOR screen 1/2

I NEXT key

T BACK key SERVO MONITOR screen 2/2

l NEXT key

T

BACK key

ABSOLUTE MONITOR screen

i NEXT key

t

BACK key

SERVO DIAGNOSIS screen

I NEXT key

t

BACK key

SERVO STATUS screen Note:

140

The SPINDLE STATUS screen is displayed only while releasing the key lock.

Appendix

(1) SERVO MONITOR (Servo monitor) The servo status is displayed on this screen. fir

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2

DROOP

(i)

Droop

[Command unit]

3

SPEED

(1 /min)

Speed

[1/min]

Feedrate (mm/sec,) Tracking delay error (mm)) The error of the actual machine position to the commanded position is called droop. This is the actual motor speed.

4

FEED RATE

(mm/s)

Feed rate

[mm/s]

The feed rate of machine end is displayed. (Only Vx)

5

CURRENT

(%)

Load current

[%]

6

MAX CUR1

(%)

Max. current 1

(%]

7

MAX CUR2

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Max. current 2

[%]

8

MAX CUR3

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Max. current 3

[%]

9

OVER LOAD

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10

OVER REG

(%)

Regenerative load

[%]

11

DST FORCE

(%)

Estimated disturbance torque

[%}

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The motor current is displayed with a continuous current conversion during stalling. The current FB percentage in respect to the current limit is displayed. The peak value is constantly sampled, and updated every second. The currenl FB percentage in respect to the current limit is displayed. The max. value of the current FB peak sampled after the power is turned ON is displayed. The FB value of the motor current in of continuous current during stalling is displayed. An absolute value of the current FB peak value sampled in most recent 2 seconds is displayed. This data is used for monitoring the motor overload. This dala is used for monitoring the resistance load state when the power supply for resistor regeneration is connected. The estimated disturbance torque in of stall rated torque when the disturbance observer is valid is

_

_

_

displayed.

12

MAX DST FORCE

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MAX estimated disturbance torque

[%]

13

INERTIA RATIO

(%)

Load inertia ratio

[%]

14

AFLT FREQ

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AFLT frequency

[Hz]

15 16

AFLT GAIN AMP DISP

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AFLT gain Amplifier display

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17

ALARM

The estimated disturbance torque in of stall rated torque when the collision detection function is adjusted is displayed. An absolute value of the estimated disturbance torque peak value sampled in most recent 2 seconds is displayed.

Alarm

The estimated load inertia ratio when the collision detection function is adjusted is displayed. The present operation frequency of the adaptive filter is displayed. The present filter depth of the adaptive filter is displayed. The driver's 7-segment LED display is shown. Alarms and warnings other than the amplifier display are displayed.

__

___ _

___ __ _

141

Appendix

3

SERVO MONITOR (Servo monitor) 2/2

(2)

The servo status is displayed on this screen.

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