Maintenance Engineering.docx 1h3d6

SRINIVASAN ENGINEERING COLLEGE, PERAMBALUR- 621212 DEPARTMENT OF MECHANICAL ENGINEERING COURSE HANDOUT EVEN SEMESTER (2012-13) DATE: 20-12-12 SUBJECT CODE: ME1012 SUBJECT NAME: MAINTENANCE ENGINEERING SUBJECT INCHARGE: M SACHIDHANANDHAM 1. COURSE DESCRIPTION: 2. SCOPE AND OBJECTIVE OF COURSE: 3. TEXT BOOKS:  Srivastava, S.K., “Industrial Maintenance Management”, S. Chand and Co., 1981.  Bhattacharya, S.N., “Installation, Servicing and Maintenance”, S. Chand and Co.,

1995. 4. REFERENCE BOOKS:  Garg, M.R., “Industrial Maintenance”, S. Chand and Co., 1986.  Higgins, L.R., “Maintenance Engineering Handbook”, 5th Edition, McGraw Hill, 

1988. Davies, “Handbook of Condition Monitoring”, Chapman and Hall, 1996.

5. COURSE PLAN:

UNIT

UNIT TITLE

TOPICS

LECTURES



Basic principles of maintenance planning

1



Objectives and principles maintenance activity

2



Importance and benefits of sound maintenance

1



systems

1



Reliability and machine availability

1



MTBF, MTTR and MWT

1



Factors of availability

1



Maintenance organization Maintenance

1



economics

1



Maintenance categories

1



Comparative merits of each category Preventive maintenance,

2



maintenance schedules and repair cycle

2



Principles and methods of lubrication

2



TPM

2

of

planned

PRINCIPLES AND PRACTICES OF

1

MAINTENANCE PLANNING

MAINTENANCE POLICIES –

2

PREVENTIVE MAINTENANCE



Condition monitoring

1



Cost comparison with and without CM

2



On-load testing and off-load testing

2



Methods and instruments for CM

1



Temperature sensitive tapes

1



Pistol thermometers

1



Wear- debris analysis

1



Repair methods for beds

1



slide-ways

1



spindles

1



gears

1



lead screws and bearings

1



Failure analysis

2



Failures and their development

1



Logical fault location methods

1



Sequential fault location

1



Repair methods equipment



Equipment records

2



Job order systems

2



Use of computers in maintenance

2

CONDITION

3

MONITORING

REPAIR METHODS FOR

4

BASIC MACHINE ELEMENTS

REPAIR

for

material

handling

2

METHODS FOR

5

MATERIAL HANDLING EQUIPMENT

6. EVALUATION SCHEME- INTERNAL ASSESSMENTS

1 2 3 4 5

Evaluation Components Unit test- 1 Unit test- 2 Model exam- 1 Unit test- 3 Model exam- 2

6

Assignment

7

Attendance

S. No.

Duration

Weightage

Date

1.30 hrs 1.30 hrs 3.00 hrs 1.30 hrs 3.00 hrs After each unit completion Continuous

7. Chamber Consultation Hours: To be announced by respective instructors in the tutorial hour 8. Notices: Concerned notices will be displayed on Mechanical Department notice boards as well as College general notice board 9. Observation and Record Internal Marks 10. Attendance

Subject Instructor M SACHIDHANANDHAM

Subject Incharge

HOD

M SACHIDHANANDHAM

M.JOSEPHFERNANDUS