How to Start Plastic Manufacturing Industry (Plastics and Polymer Processing Industries)
Introduction The Indian plastic and polymer industry has taken great strides. In the last few decades, the industry has grown to the status of a leading sector in the country with a sizable base. The material is gaining notable importance in different spheres of activity and
the per capita consumption is increasing at a fast pace. Continuous
advancements
and
developments
in
polymer
technology, processing machineries, expertise and cost effective
manufacturing is fast replacing the typical materials in different segments with plastics. www.entrepreneurindia.co
Plastics play a very important role in our daily lives. Throughout the world the demand for plastic, particularly plastic
packaging,
continues
to
rapidly
grow.
Polymer
processing industry deals with the manufacture and production of polymer and synthetic substances for example acrylic
plastics: poly (methyl methacrylate), poly vinyl chloride (PVC), polyamides, incredibly
polyesters, versatile
and
cellulose can
be
plastics made
etc. from
Plastic
is
different
ingredients, moulded into any shape, and put to a huge range of uses across industry and the rest of society. www.entrepreneurindia.co
Polymer Energy system is an award winning, innovative, proprietary process to convert waste plastics into renewable energy. Polymers are the most rapidly growing sector of the materials industry. No wonder polymers are found in everything from compact discs to high tech aerospace
applications. On the basis of value added, Indian share of plastic products industry is about 0.5% of national GDP. This book majorly deals with properties and applications of engineering, the strength of thermoplastic composites,
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and the application of thermoplastic structural composites, applications of differential scanning, calorimetry and polymer characterization, advances
in
polymer
photo
degradation
degradation
and
and
stabilization,
stabilization
of
polyurethanes and so on. This book also consists of raw
material
suppliers
manufacturers
of
for plastic
plastic
and
processing
plastic machinery,
products, plastics
processing machinery and equipment (foreign), machinery and equipment for plastic converting, extruders and extrusion lines, injection moulding machines and so on.
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This book offers, in standardized and readily accessible information on the synthesis, structure, properties and applications of the most important polymeric materials. It has been designed as a text
giving a balanced coverage of the science and technology of polymers finding major applications plastics. This book is very useful for industrialists,
consultants, research scholars and institutes.
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Table of Contents 1 . PRO PERTIES AND APPLICATIO NS O F ENG INEERING THERMO PLASTIC S Polyethylene Terephthalate (PET) Applications Polybutylene Terephthalate (PBT) C haracteristics Applications Polyamides (PA) C haracteristics Applications Polyoxymenthylenes (PO M) C haracteristics Applications www.entrepreneurindia.co
2. THE STRENG TH O F THERMO PLASTIC CO MPO SITES C ompression strength T he Tensile S trengths of Uniaxial Laminates T he Tensile S trengths of C ross-plied Laminates S hear S trengths Technological Tests 3. TEMPERATURE SENSITIVIT Y T he Effect of Temperature on S tiffness T he Influence of Temperature on S trength Toughness and Temperature Fire Resistance
4. THE APPLICATIO NS O F THERMO PLASTIC STRUC TURAL CO MPO SITES Medical uses www.entrepreneurindia.co
Satellites and Launch Vehicles Aircraft S tructures Marine applications Automotive Engineering Industrial Machinery 5. THERMAL ANALYSIS O F PO LYMERIC MATERIALS Dielectric Analyzer T hermogravimetrric Analysis (TG A) T hermograms High Resolution T hermogravimetric Analysis Applications Relative T hermal S tability Differential Scanning C alorimetry (DSC )
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6. APPLICATIO NS O F DIFFERENTIAL SCANNING CALO RIMETRY AND PO LYMER C HARAC TERIZATIO N Specific Heat C apacity Measurement C alculations DSC C uring Kinetics Principle of O peration Applications DSC T hermal S tability Kinetics Applications Degree of C r ystallinity and Melting Point (Tm) S tatement of the Problem 7. KINETIC STUDIES W ITH DIFFERENTIAL SCANNING CALO RIMETER Borchardt and Daniels Method
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T he Technique Assumes ASTM E698 Method Isothermal Method D ynamic Versus Isothermal Method Autocatalyzed versus Nth O rder Kinetics T heor y and C alculations Isothermal Method 8. THERMO G RAVIMETRY Q uality control and materials characterisation in the ceramics industr y Use of TG a to distinguish flame-retarded polymers from standard polymers Measurement of Smoke Density by TG A/Photometric Analysis TG A decomposition Kinetics Applications www.entrepreneurindia.co
9. MO LEC ULAR W EIG HT AND DIMENSIO N O F PO LYMERS C oncept of Average Molecular W eight Molecular W eight Distribution Measurement of Molecular W eight Average S ummar y 1 0. PO LYMER DEG RADATIO N AND STABILISATIO N Types of Degradation O ther Types of Degradation Recent Progress in the Degradation of Polyisobutylene Introduction Photodegradation O xidative Degradation S tabilization S ensitization www.entrepreneurindia.co
Advances in Photodegradation and S tabilization of Polyurethanes Introduction Mechanism of Photodegradation Effect of Physical S tate on Photodegradation Photostabilization of Polyurethanes C onclusion New Developments in the Degradation, S tabilization, and S ensitization of Poly (Methyl Methacrylate) Introduction W eathering Plasma Degradation Mechanical Degradation Ultrasonic Degradation Electrochemical Degradation
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Radiative Degradation T hermal Degradation Photodegradation O xidative Degradation S tabilization S ensitization 1 1 . CO NDENSATIO N PO LYMERIZATIO N O R STEPG ROW TH PO LYMERIZATIO N Functionlity Principal Types of Polymerization Basic C haracteristics of C ondensation or S tep-G rowth Polymerization Formation of a Polyester Relationship between Average functionality, Extent of Reaction and Degree of Polymerization www.entrepreneurindia.co
Molecular W eight C ontrol: Q uantitative Effect of S toichiometric Imbalance on Maximum Attainable Molecular W eight Kinetics of S tep-growth Polymerization Principle of Equal Reactivity of Functional G roups Rate of S tep-growth Polymerization Distribution of Molecular W eight in (Linear Bifunctional Polycondensation Derivation of Distribution Functions W eight Average Degree of Polymerization Multichain S tep-G rowth Polymers (Polyfunctional S ystems) Branching C ross-linking Prediction of G el-Point S ome Additional C onsiderations of Non-S toichiometric Reactant S ystems www.entrepreneurindia.co
Practical C onsideration of G el Points Molecular W eight Distribution in Multifunctional Reactant S ystems Interfacial Polymerization 1 2. CO PO LYMERIZATIO N AND TEC HNIQ UES O F PO LYMERIZATIO N C oncept of C opolymerization Binary C opolymerization of Vinyl Monomers by Free Radical Mechanism Analysis of the S ystem and the Reactions Involved Kinetics of C hain Propagation in Binary C opolymerization and C opolymer C omposition S ignificance of Monomer Reactivity Ratios Types of C opolymerization
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Alternating C opolymerization Azeotropic C opolymerization Average C opolymer C omposition Determination of Monomer Reactivity Ratios Rate of C opolymerization S tructure and Reactivity of Monomers and Radicals S tructure and Reactivity of Monomers Resonance S tabilization Radical Reactivity and S teric Effects Polar Effects and Alternation Technical S ignificance of C opolymerization Block and G raft C opolymers Techniques of Polymerizations Bulk Polymerization S olution Polymerization
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1 3. PO LYMER C HARAC TERISTIC S AND PO LYMER C HARAC TERIZATIO N T he S tructure of Vinyl and Related Polymers Prevalence of Head-to-Tail S tructure in Vinyl Polymers Branching in Vinyl Polymers Polymer Degradation T hermal Degradation Depolymerization S ubstituent Roles Mechanochemical Degradation A ging or O xidative Degradation Photodegradation T he C oncept of Average Molecular W eight Viscosity Average Molecular W eight
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G eneral Expression for Viscosity Average Molecular W eight Number Average Molecular W eight Membrane O smometry W eight Average Molecular W eight : Light Scattering by Polymer S olutions Dissymmetr y End-G roup Analysis D ye Partition Technique D ye Interaction Technique T he Z Average Molecular W eight G eneral Requirement of Extrapolation to infinite Dilution Polymer Fractionation and Molecular W eight Distribution G el Permeation C hromatography T he Molecular S ize Parameter Molecular W eight Distribution in Vinyl Polymers www.entrepreneurindia.co
T hermal Analysis O ther Methods and Techniques of Polymer C haracterization 1 4. PLASTIC S: MATERIALS AND PRO C ESSING TEC HNO LO G Y Plastics Materials - Introduction Polyethylene Low Density Polyethylene (LDPE) High Density Polyethylene (HDPE) S tructure and Properties of Polyethylenes Uses and Applications of Polyethylenes C hlorosulphonated Polyethylene Linear Low Density Polyethylene (LLDPE) Polypropylene S ynthesis of Polypropylene
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S tructure and Properties of Polypropylene C opolymers of Ethylene Polystyrene Monomer S ynthesis Polymerization of S tyrene S tructure and Properties of Polystyrene Modification to High Impact G rades S tyrene-Acr ylonitrile (SAN) C opolymers and ABS Resins Processing, Uses and Applications of Polystyrene Acr ylic Plastics: Poly (Methyl Methacrylate) Acr ylic Fibres Poly (Vinyl Acetate) Polymers Derived from Poly(Vinyl Acetate) Poly(Vinyl C hloride) Preparation of Vinyl C hloride www.entrepreneurindia.co
Polymerization of Vinyl C hloride S tructure and Properties of PVC C ompounding and Processing of PVC Applications of PVC C opolymers of Vinyl C hloride Polytetrafluoroethylene (PTFE) C oumarone-Indene Resins Polyacetals and Polyethers (Acetal Resins) Polyamides Preparation of Poly (Hexamethylene Adipamide): Nylon 66 Preparation of Nylon 6 Preparation of Nylon 1 1 and Nylon 1 2 Properties, Uses and Applications of the Nylon Polyamides Liquid C r ystalline Polymers3 Aromatic Polyamides www.entrepreneurindia.co
Polyimides Polyesters Alkyds for O leoresinous Varnishes Polyester Resins for Making Laminates and C omposites Film- and Fibre-Forming Polyester: Poly (Ethylene Terephthalate) Polyurethanes Polycaronates Epoxy resins C ellulose plastics C ellulose Nitrate C ellulose Acetate C ellulose Ethers Regenerated C ellulose Phenolic Resins www.entrepreneurindia.co
C hemistry of Resin Formation C ommercial Production Phenolic Moulding Powders Phenolic Laminates C ast Phenolics Miscellaneous Applications of Phenolic Resins Amino Resins Urea-Formaldehyde Resins Melamine-Formaldehyde Resins S ilicones Additives for Plastics Fillers Plasticizers S tabilizers C olouring Matters www.entrepreneurindia.co
Lubricants and Flow Promoters C ross-linking A gents O ther Additives Plastics Processing Technology Moulding Techniques Forming Techniques O ther Techniques C hart of Properties 1 5. DIREC TO RY Raw Material S uppliers for Plastic and Plastic Products Manufacturers of Plastic Processing Machinery Plastics Processing Machinery and Equipment (Foreign)
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Machiner y and Equipment for Plastic C onverting Extruders and Extrusion Lines Injection Moudling Machines Presses and Accessories Blow-Moulding and T hermoforming Machines Machiner y for converting Reaction Resins (Unsaturated Polyesters, Epoxies) C oating Lines O ther Plastics C onvertising Machines Miscellaneous Plastic Machineries
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Niir Project Consultancy Services (NPCS) can provide Process Technology Book on Plastic & Polymer Processing Industries
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