Genset Applications Booklet 4x2w1u

IN THE IN THE I NE E SS S OSF O F B U SB UISN B R I N G I N G J OY

B R I N G I N G J OY

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here is a way we work that gives a new perspective

to business. There is a way we think that breathes fresh life into business ideologies. There is a way we manage that brings a whole new meaning to business relationships. Where business-to-business transactions can be measured on an index of joy. It's a reflection of the confidence of the professionalism at work. Taking the load off the customer's mind, and giving more space, more time, to revel in personal joys, and get more out of life. Call it a measure of dependability, or a technology of bringing joy for our customers that we strive to perfect. For when you have Kirloskar caring for your business interests, you have century-old specialists working wonders for you. 1

KIRLOSKAR OIL ENGINES LIMITED

India's largest diesel engine manufacturer with annual volumes exceeding 200,000 engines, Kirloskar offers the world's widest range of diesel engines starting from 3 hp to 11,000 hp. l

World's second largest genset manufacturer with annual volumes exceeding 50,000 gensets, Kirloskar offers gensets from 3 kVA to 5.1 MW. It also has the distinction of having designed and manufactured the world's first gensets to comply with the world's most stringent emission norms by Central Pollution Control Board - CB, Government of India.

Incorporated: 1946 2006 Sales: Rs. 14,000 Mn. (US $ 320 Mn.) 2006 Exports: Rs. 1350 Mn. (US $ 31 Mn.) Indian Manufacturing Locations : Pune, Nashik and Ahmednagar. Certifications & Initiatives:

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ISO 9001, QS 9000, ISO 14001 & TS16949 certified Plants.

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Self-certification status for Quality Systems from the Indian Army.

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Sophisticated Emission Research and Tech Center.

KIRLOSKAR - A MARKET LEADER IN INDIA.

Engines - upto 25 hp A market leader in this segment with 36% market share. Engines - 20 to 300 hp for Construction and Material Handling In this segment, Kirloskar is a market leader with 50% market share against competition from players like Cummins, Caterpillar, Hino, IVECO, Leyland, Perkins and Tata. We are second largest manufacturer of engines for Agri Tractors with over 20% share of the Indian Tractor Market. Power Generation Enjoys single largest market share in the world’s largest genset market India. Kirloskar’s market share in the 15 to 250 kVA segment is 40%. Exceeds world players like Cummins, FG Wilson, Leyland, Perkins, and IVECO by an impressive margin. Engine Bearings Single largest player in engine bearings with share exceeding 38%. Kirloskar Share 3

Offer Offer optimal optimal solution alternate solutions options

Understand Understand customer customer needs needs

Work Workout out customised customised solutions solutions

Present Present samples samplesfor for testing testing

End to end engineering solutions

Maintain Maintain totoseek seek improvement improvement opportunities opportunities

Attendtotothe the Attend minutest minutestdetails details ofoflogistic logisticneeds needs Provideclear clear Provide documentation documentation for forefficient efficient processing processing

Ensure Ensure deliveries deliveriesasas desired desiredand and on ontime time

KIRLOSKAR l

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Participateinin Participate testing. testing. Modify Modify/ /correct correct for manufacture for manufacture

Engines l Pumpsets

Epack l Engine Bearings & Valves Iron Castings

l Gensets l l Grey

KIRLOSKAR ENGINES World class technical expertise. And flexible solutions to go with it. l

Diesel engines that fulfill almost an infinite number of applications to suit your varying needs.

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With an active population exceeding 2 million engines worldwide, Kirloskar engines are used in more than 80 different applications spread over 9 different segments.

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Diesel engines conforming to the most stringent International quality standards.

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With in-house emission center that addresses emerging emission norms of global economies, Kirloskar engines conform to Euro II and US EPA Tier II / COM Stage II emission norms and also future-ready for Euro III / US EPA Tier III.

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In addition to a ready-to-choose range, we are open to deg and customising engines to meet your specific needs. 5

ENGINEERED FOR YOUR WORLD. Engines and Contractor s Pumps Kirloskar offers the widest range of diesel engines in the world.

Liquid - Cooled Engines 32 hp - 189 hp Sectors: Prime movers in Agriculture, Construction & Earthmoving, Power, Oil & Gas and Transport. Applications: Backhoes, Loaders, Excavators, Forklifts, Compressors, Cranes, Aerial Platforms, Tractors, Gensets and Assorted Pumpsets.

R1040 Engine

Liquid - Cooled Engines 154 hp - 355 hp Sectors: Prime movers in Agriculture, Construction & Earthmoving, Fluid-handling (Fire Pumps), Power, Oil & Gas and Transport. Applications: Gensets, Fire Pumps and Compressors.

SL90 Engine 6

Air - Cooled Engines 19 hp - 120 hp Sectors: Prime movers in Agriculture, Construction & Earthmoving, Oil & Gas, Power, Utilities and Transport. Applications: Compactors, Loaders, Cranes, Transit Mixers, Tractors, Gensets and Assorted Pumpsets.

HA Engine

Contractor’s Pumps Sectors: Construction, Mining, Industrial and Utilities. Applications: Ground water control, Wellpoint dewatering, Sewage over-pumping, Flood relief, Pipe relining, Mine dewatering, Industrial sludge pumping and Tank sediment cleaning.

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ENGINEERED FOR YOUR WORLD. Gensets Speak of gensets, and all critical aggregates of Kirloskar Green gensets including AC generators, control s and sound proof canopies are manufactured to exacting Kirloskar precision and reliability.

Liquid - Cooled Gensets 30 kVA - 675 kVA For distributed, stand-by and captive power for every conceivable application.

Kirloskar Green 62.5 kVA Genset

Kirloskar Green 200 kVA Genset 16

Air - Cooled Gensets 15 kVA - 88 kVA For distributed stand-by and captive power for every conceivable application.

Kirloskar Green 35 kVA Genset

Epack Liquid - Cooled E pack 30 kVA - 675 kVA Air - Cooled E pack 15 kVA - 88 kVA

E

Kirloskar Green pack 17

ENGINEERED FOR YOUR WORLD.

High Capacity Liquid - Cooled Gensets from 1.6 MW - 5.1 MW for Captive Power Plants

High hp Kirloskar Pielstic Engine for high capacity Gensets*

Besides the ready-to-choose range of 30 kVA to 675 kVA Gensets, we also offer 3 to 15 kVA Gensets that befit your requirements.

* For precise product offering in your country kindly get in touch with us. 18

Engines and Pumpsets In addition to the ready-to-choose range (30-300 hp) we also offer a range of engines and pumpsets to meet your specific needs.

Liquid - Cooled Engines 5 hp - 24 hp

Air - Cooled Engines 6 hp - 20 hp

AV / TV / DM Series Diesels

TA / DA Series Diesels

Sectors: Prime movers in Agriculture, Construction, Industrial and Power. Applications: Agricultural implements, flood irrigation, fluid-handling, pumping systems and power generation. Pumpsets

Liquid - Cooled Pumpsets 5 hp - 20 hp Air - Cooled Pumpsets 6 hp - 20 hp Sectors: Agriculture, Construction. Applications: Flood irrigation, fluid-handling and pumping systems.

AV1 Pumpset

Waterpack Monoset Pumpset 19

ENGINEERED FOR YOUR WORLD. Engine Bearings & Valves A wide range of bearings starting from White metal (Babbit) to Copper Lead, Aluminum Tin to the latest Aluminum Lead bearings.

And a wide range of valves - Tufftrided/ Sursulf, Chrome plated, Seat and Tip Stellited, SFX 2000 and friction welded/Bimetallic valves.

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or more than 25 years, Kirloskar products

have been satisfying discerning customers in USA, European Union, Africa & Middle East and South East Asia. And strategically located offices in Friedberg - Hessen (near Frankfurt), the UK, Ajman, Sandton (near Johannesburg), Nairobi, Phnom Penh and Vientine ensure that a Kirloskar office is always there at your service. To discover how Kirloskar can enrich your life, call us today.

AT YOUR SERVICE. ALWAYS.

We, at Kirloskar follow one single philosophy. Total commitment to customers. The reason why our service goes much beyond manufacturing quality products. It extends right up to providing genuine spares to customers around the globe. Like every Kirloskar engine, every spare part manufactured by us spells sheer technological precision. All components are manufactured under the most stringent tolerance levels. Using the finest materials available. At Kirloskar, we employ special heat treatment processes to ensure our spare parts work the best for your engines. So when you choose a Kirloskar engine, an assured availability of genuine spares readily comes along. After all, we, the leading engine manufacturers have distributors that maintain an adequate stock of frequently used spares. Not to mention, a fully trained team of technicians. 21

KIRLOSKAR BROTHERS LTD. 2nd Floor, Pencil Super Centre, No.15, Street 214, Phnom Penh,

Kingdom of Cambodia Telefax: +855(23) 223656 E-mail: [email protected]

KIRLOSKAR BROTHERS LTD. Heinrich Busold Strasse 47, D-61169, Friedberg (Hessen),

Tel.: +49(6031) 721536 Fax: +49(6031) 721602 E-mail: [email protected]

KIRLOSKAR KENYA LTD. P. O. Box 60061, Off Dunga Road, Industrial Area, Nairobi,

Kenya Tel.: +254(2) 542999, 536632 Fax: +254(2) 533390 E-mail: [email protected]

KIRLOSKAR BROTHERS LTD.

Thaduea Road, Near Simoung Shell Gas Station, Ban Thatkhao, Sisattank District, Vientiane, Lao PDR Tel.: +856(21) 219761 Fax: +856(21) 213058 E-mail: [email protected]

KIRSONS TRADING (S.A.) (PTY) LTD. Office Block 152, Group Five House, 371, Rivonia Boulevard,

Rivonia, Sandton, Johannesburg, South Africa Tel.: +27(11) 853 1054, 234 1651, 806 0111 Fax: +27(11) 803 5521, 803 1324 E-mail: [email protected]

KIRLOSKAR MIDDLE EAST FZE P. O. Box 4178, Ajman Free Zone, Ajman,

U.A.E. Tel.: +971(6) 745 7667 Fax: +971(6) 744 8636 E-mail: [email protected]

KIRLOSKAR OIL ENGINES LIMITED Khadki, Pune 411 003, INDIA. Tel.: +91(20) 2581 0341, 2581 5341. Fax: +91(20) 2581 3208, 2581 0209.

E-mail: [email protected] http: www.kirloskar.com

For precise product offering in your country, kindly get in touch with Mr. Rajiv Bandivadekar, General Manager - Strategic Businesses. Call him on +91 98220 70312 or just e-mail at [email protected]

Kirloskar Diesels-Applications Canvas Sr. No.

Application

3.5-20 hp Air Water Cooled Cooled T/TAF/ WP/AV/ DAF/DA TV/DM

19-355 hp Air Water Cooled Cooled HA R1040/ SL90

Kirloskar Diesels-Applications Canvas Sr. No.

Application

3.5-20 hp Air Water Cooled Cooled T/TAF/ WP/AV/ DAF/DA TV/DM

Kirloskar Diesels-Applications Canvas

19-355 hp Air Water Cooled Cooled HA R1040/ SL90

Sr. No.

P

30 Sprinkler

P

31 Air Sweeper

P

32 Hydrojetting Machine

P

P

P

41 Marine main propulsion 42

Offshore DG set & Wireline Winch

P

43 Hydraulic Tong

P

44 Blow out Preventer

19-355 hp Air Water Cooled Cooled HA R1040/ SL90

P P

P

1 DG Set

P

P

P

2 Ground Power Unit

P

P

P

34 Mud Pump

P

P

35 Water Well Rig

P

36 Blast hole Rig

P

46 Ski-lift[Ropeway]

P

P

P

P

4 Road Rollers

P

5 Concrete/Transit Mixer

P

6 Concrete Pump 7

Agro Industry 48 Sugarcane Harvestor

37 Load Haul Humper

P

P

49 Combine Harvestor

38 Hydraulic Excavator

P

P

50 Farm & Industrial Tractors

39 Excavator Loader

P

51 Aerotillers

40 Dozer

P

13

P

Rice Mills & Cold 47 Storage [Direct Drive]

Earth Moving

Application

19-355 hp Air Water Cooled Cooled HA R1040/ SL90

P

P

P

P

P

Reciprocatin & Scre Compressor

P

P

P

P

P

17 Front end/ Skid steer Loader

P

P

18 Platform & Forklift Truck

P

P

P

P

P

P

P

19 Surface Locomotive

P

P

20 Track Laying Equipment

P

P

P

P

P

Material Handling

P P

Vibratory Compactor [Soil/Asphalt]

Hydraulic/Diesel 16 Electric Crane

Construction

45 Defence Vehicles P

No.

3.5-20 hp Air Water Cooled Cooled T/TAF/ WP/AV/ DAF/DA TV/DM

15

P

Miscellaneous

33 Drilling Rig

Sr.

P

P

3 Silent DG Set

P

P

Industrial Applications Mining

Kirloskar Diesels-Applications Canvas

Power Generation

Offshore 29 Centrifugal Pump

Application

3.5-20 hp Air Water Cooled Cooled T/TAF/ WP/AV/ DAF/DA TV/DM

P

P

P

P

21 Soil Disposal Unit

P

22 Service Air Trolley

P

23 Hydraulic Service Trolley

P

8 Hydrostatic Paver

P

P

9 Mechanical Paver

P

P

24 Dango Charger

P

P

P

10 Concrete Paver

P

P

25 Baggage Loader/ Transporter

P

P

P

11 Hot Mix Plant

P

P

P

12 Stone Crusher

P

14

7

P

Fluid Handling 26 Stationary Fire Pump

P P

13 Bitumen Sprayer

P

27 Trailer Fire Pump

14 Road Marker

P

28 VT Pump

P

P

P 8

Sr.

Parameter

Unit

No.

of Measure

1

No. and arrangement of cylinders

2

Bore & stroke

3

Firing order

4

Swept volume

5

Direction of Rotation

6

Compression ratio

7

Type of Cooling

8

Aspiration

9

Gross Prime Rated output (BS5514/ISO3046)

bhp(kW)

1500rpm

10

mm

cc

Air-cooled Diesel Engines

Liquid-cool Diesel Engines

HA294

HA394

HA494

HA494T

HA694

HA694T

2R1040

3R1040

4R1040

4R1190

4R1040T

4R1040TA

6R1080T

6R1080TA

02-Inline

03--Inline

04-Inline

04-Inline

06-Inline

06-Inline

02-Inline

03-Inline

04-Inline

04-Inline

04-Inline

04-Inline

06-Inline

06-Inline

06-Inline

100x120

100x120

100x120

100x120

100x120

100x120

105x120

105x120

105x120

110x125

105x120

105x120

105x120

105x120

105x120

1-2

1-3-2

1-3-4-2

1-3-4-2

1-5-3-6-2-4

1-5-3-6-2-4

1-2

1-3-2

1-3-4-2

1-3-4-2

1-3-4-2

1-3-4-2

1-5-3-6-2-4

1-5-3-6-2-4

1-5-3-6-2-4

1884

2826

3768

3768

5652

5652

2080

3120

4160

4760

4160

4160

6480

6480

8860

Anti Clockwise looking from Flywheel End 17:1

17:1

17:1

15:1

6SL9088T

6SL9088TA

6SL1500TA

6SL8800TA

Anti Clockwise looking from Flywheel End 17:1

15.5:1

18:1

18:1

18:1

18:1

17:1

Air-cooled

17:1

17.6:1

14.5:1

17.5:1

17.5:1

17.5:1

15.5:1

Liquid-cooled

Natural

Natural

Natural

Turbo

Natural

Turbo

Natural

Natural

Natural

Natural

Turbo

Turbo after-cooled

Turbo

Turbo after-cooled

Turbo

bhp(kW)

19(14)

32(23.6)

43(31.6)

56(41)

65(47.8)

83(61)

28(20.6)

38(27.9)

52(38.2)

62(45.6)

72(53)

105(77.2)

127(93.4)

156(112.6)

154(112.6)

198(145.7)

254(187)

310(228)

1800rpm

bhp(kW)

23(16.9)

38(28)

52(38.2)

65(48)

78(57.4)

98(72)

-

43(31.6)

60(44.1)

-

85(62.5)

-

133(97.8)

167(123)

173(127)

231(170)

-

#240-345(176.6~254)

2000rpm

bhp(kW)

25(18.4)

41(30.2)

56(41.2)

70(51.5)

85(62.6)

103(76)

-

47(34.6)

65(47.8)

-

92(67.7)

-

145(106.7)

178(131)

182(134)

-

-

-

2150rpm

bhp(kW)

26.5(19.5)

44(321.4)

60(44.2)

-

90(66.2)

106(78)

-

50(36.8)

68(50)

-

94(69.2)

-

149(109.6)

183(134)

*190(140)

-

-

*355(261.2)

2300rpm

bhp(kW)

27.5(20.2)

47(34.6)

63.(46.4)

-

95(69.9)

110(81)

-

51(37.5)

69(50.8)

-

97(71.4)

-

152(111.8)

186(137)

-

-

-

-

2500rpm

bhp(kW)

-

-

-

-

-

-

-

53(39)

72(53)

-

99(72.8)

-

153(112.6)

189(139.1)

-

-

-

-

Kgs

326

370

421

421

477

495

350

420

494

494

521

550

800

850

1200

1300

1535

1650

Dry weight engine + standard Flywheel & Radiator

Notes : - *These engine ratings correspond to 2100 rpm and not 2150 rpm

- Engines are subjected to deration in accordance with relevant standards, for ambient conditions worse than NTP - Accessories shown in photograph are not as a part of our standard scope of supply 9

10

Turbo after-cooled

Turbo after cooled

Turbo after-cooled

- # Please consult KOEL, Pune for deciding engine rating to suit your equipment - The power available for heavy continuous load. An overload of 10% is permissible for 1 hour for every 12 hours of consecutive running. - As an integral part of our engine development program, the specification as tabulated above are subject to change, with or without notice. As such, it is advisable to consult KOEL, Pune, before finalising any engine rating. 11

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