Final Job Card Format 2g5y4u
This document was ed by and they confirmed that they have the permission to share it. If you are author or own the copyright of this book, please report to us by using this report form. Report 2z6p3t
Overview 5o1f4z
& View Final Job Card Format as PDF for free.
More details 6z3438
- Words: 3,171
- Pages: 32
FINAL JOB CARD Customer Order Qty:
300000
Pcs
Cust.Name: Al-Hilal Industries Job Name: Blue Water 600ml Label Sleeve Start Time
Setting Time
Cleaning Time
Printing Time
End Time
10:30 AM
1.5 Hours
1 Hours
1 Hour
2:30 PM
Direct
One Up Size:
Reverse
Repeat
✓
Mode of Print:
New
✓
Order:
R.W
C.O.L
Circumference
Print Area
242 x 2
47 x 9
423 mm
484 mm
Film Store S.No.
Films
PVC PET (For Job Setting)
1 2
Size
Guage
Issued Qty
Return Qty
(mm)
(microns)
(kgs)
( kgs)
550
40
299.7
47
570
12
11
6
PRINTING Date:
05.11.13
Night
Shift:
InK Pure (Wet):
58.5
kgs
InK Mix (Wet):
-20.2
kgs
Medium (Wet):
0
kgs
Chemicals G8 Wet RA
26.7 4.8
kgs kgs kgs
Total :
69.80
kgs
Operator:
Expected Dry
8.28
( Ink+Med+Chem ):
SLITTING Date:
06.11.13
Day
Shift:
Print Waste:
10.20
Kgs
Printing Report Weight:
254.00
Kgs
Operator: Trim Waste:
36.00
SLEEVE MAKING Date:
Tube Making Weight:
Day & Night
Shift:
From 7 to 11 Nov 2013
207.80
Kgs
319800
Pcs
Operator: Slv. Waste:
1.50
DISPATCH Net Dispached Quantity:
Net Dispached Weightt:
206.30
Kgs
Printing (kgs) Setting PET (Plain)
5
Setting PVC (Plain)
2.5
Process PVC (Printed)
3
Total
6.2 % Extra Dispached
10.5
Overall Total Wastage (kgs):
RD Business Unit:
BU 1
STS No.
1110
Lot No:
3345
J.O Date:
21 / 10 / 13
Machine:
G-9
Total Time 3.5 Hours ( included 30min Break)
Modified
Colors
4
Net Qty kgs
252.7 5
Imran
Material Consumed:
252.70
Kgs
Sett. Waste (PVC Plain):
2.5
Kgs
3
Kgs
Expected Printed wt:
247.20
Kgs
Actual Printed wt:
254.00
Kgs
6.80
Kgs
344000
Pcs
Process Waste (Printed):
Difference kgs
Approx. Printed Qty:
Waheed Kgs
Machine: Slitted Qty:
S-4 207.80
Kgs
3.00
Kgs
Expected Slitted wt:
204.80
Kgs
Actual Slitted wt:
207.80
Kgs
3.00
Kgs
320000
Pcs
Core Weight:
Difference: Approx. Slitting Qty:
Machine:
Naveed, Niaz, Ashraf,
Kgs
Expected Sleeves wt:
206.30
Kgs
Approx. Sleeves Qty:
320000
Pcs
Total Wastage Slitting (kgs)
Sleeve Making
Print Waste
10.20
Trim Waste
36.00
Core Weight
3.00 49.20
61.20 kgs
Process Waste
1.50 1.50
23.75 %
FINAL JOB CARD Customer Order Qty:
30000
Pcs
Cust.Name: Warble Pvt. Ltd. Job Name: Agro Mart Segal 500ml Sleeve Start Time
Setting Time
Cleaning Time
Printing Time
End Time
11:00 AM
1 Hours
1 Hours
1 Hour
2:30 PM
Direct
One Up Size:
Reverse
Repeat
✓
Mode of Print:
New
✓
Order:
R.W
C.O.L
Circumference
Print Area
243 x 2
110 x 4
440
486
Film Store S.No.
Films
PVC PET (For Job Setting)
1 2
Size
Guage
Issued Qty
Return Qty
(mm)
(microns)
(kgs)
( kgs)
550 570
40 12
58 3
0 3
3
PRINTING Date:
Shift:
01.11.13 InK Pure (Wet): InK Mix (Wet):
14 -39.1
kgs kgs
Medium (Wet):
0
kgs
Chemicals G8 Wet RA
49.5 22.3
kgs kgs
Total Wet (Ink+Med+Chemical):
46.70
Operator:
Day
kgs
Expected Dry Ink+Med+Chem:
1.92
SLITTING Date:
Shift:
05.11.13
Operator:
Day
Print Waste:
3.50
Kgs
Printing Report wt:
59.00
Kgs
Trim Waste:
8.50
SLEEVE MAKING Date:
08.11.13
Day
Shift:
Tube Making Weight:
47.00
Kgs
29400
Pcs
Operator: Sleeve Waste:
0.50
DISPATCH Net Dispached Quantity:
Net Dispached Weightt:
179.55
Kgs
Printing (kgs) Setting PET (Plain)
0
Setting PVC (Plain)
0
Process PVC (Printed)
2
Total
98 % Dispached
2
Overall Total Wastage (kgs):
RD Business Unit:
BU 4
STS No.
1092
Lot No:
3370
Total Time 3.5 Hours ( included 30min Break)
Modified
J.O Date:
25/10/13
Machine:
G-7
Colors
7
Net Qty kgs
58 0 0
Amjad
Material Consumed:
59.92
Kgs
Sett. Waste (PVC Plain):
0 2
Kgs
Kgs
Difference:
57.92 59.00 1.08
Approx. Printed Quantity:
34000
Pcs
Process Waste (Printed): Expected Printed Weight: Actual Printed Weight:
Waheed Kgs
Machine:
Kgs
kgs kgs
S-4 Kgs
Core Weight:
47.00 1.00
Expected Slitting Weight:
46.00
Kgs
Actual Slitting Weight:
47.00
Kgs
1.00
Kgs
31000
Pcs
Slitted Qty:
Difference: Approx. Slitting Quantity:
Kgs
Machine:
Kashif, Abid, Abdul Sattar
Kgs
Expected Sleeves wt:
46.50
Kgs
Approx. Sleeves Qty:
30000
Pcs
Total Wastage Slitting (kgs)
Sleeve Making
Print Waste
3.50
Trim Waste
8.50
Core Weight
1.00 13.00
15.50 kgs
Process Waste
0.50 0.50
26.72 %
FINAL JOB CARD Customer Order Qty:
50000
Pcs
Cust.Name: Ahmad Foods Job Name: Ahmad Foods Tomato Ketchup 1-Kg Spout Stand Pouch Start Time
Setting Time
Cleaning Time
Printing Time
End Time
11:30 AM
1 Hours
1 Hours
1.5 Hours
3:30 PM
Direct
Reverse
Repeat
✓
Mode of Print:
One Up Size:
New
✓
Order:
R.W
C.O.L
Circumference
Print Area
610 x 1
170 x 3
510
610
Film Store S.No.
Films
PET Alu. Foil Sp PET Ny PE
1 2 3 4
Size
Guage
Material Consumed
(mm)
(microns)
( Kgs )
640 700 680 640
12 7 15 135
118.21 129 92 659
PRINTING Date:
28.11.13
Day
Shift:
InK Pure (Wet):
52.3
kgs
InK Mix (Wet):
9.9
kgs
Medium (Wet):
5.2
kgs
Chemicals Wet (UVA):
81.2
kgs
148.60
kgs
Total Wet (Ink+Med+Chemical):
Operator:
Expected Dry Ink+Med+Chem:
4.14
REWINDING Date:
Shift:
30 Nov & 3 Dec 2013
Print Waste:
Printed Material:
4.00
Kgs
127.00
Kgs
Day & Night Core Weight:
Operators: 4
1st LAMINATION Date:
6 & 12 Dec 2013
Shift: Day & Night
Operator:
Shakeel & Irfan
Rewinded Material:
122.30
Layer Material:
Kgs
129
Adhesive: (SBL): Adhesive: (SLL):
7 11
Adhesive Total:
18
2nd LAMINATION Date:
Shift:
18.12.13
1st Lamination Report wt:
219
Night
Operator:
Kgs
Shakeel
Layer Material:
93
Resin: Hardener: Adhesive Total:
5.05 3.06 8.11
3rd LAMINATION Date:
19.12.13
2nd Lamination Report wt:
Night
Shift: 309
Operator:
Kgs
Shakeel
Layer Material:
659
Resin: Hardener: Adhesive Total:
5.93 3.62 9.55
SLITTING Date:
20.12.13 Print Waste:
Final Lamination Report wt:
Day & Night
Shift: 6.20
Kgs
965.00
Kgs
Operator: Trim Waste:
70.00
Bag MAKING Date:
21.12.13
Shift:
Day
Operator:
Slitted Material Used:
161.00
Kgs
Remaining Stock (Reels): Remaining Stock (Inner): Total Remaining Stock:
601.00 140.00 741.00
kgs
Process Waste: Trim Waste: Total Waste:
kgs kgs
12.00 12.00 24.00
DISPATCH Dispatch Dates:
Net Disp.Qty:
Net Disp.Qty:
Work Stations
Pcs
Kgs
Printing:
Setting (Plain) + Process Waste (Printed
Found at Rewinding:
Print Waste + Core Weight
1st Lamination:
Process Waste
2nd Lamination:
Process Waste
3rd Lamination
Material Variation + Process Waste
Found at Slitting:
Print Waste + Trim Waste
Bag Making:
Process Waste + Trim Waste
Total:
Yet Not Dispached
Waste Types
Overall Waste
RD Business Unit:
BU 4
STS No.
1184
Lot No:
3417
Total Time 4 Hours ( included 30min Break)
Modified
J.O Date:
2/11/2013
Machine:
G-9
Colors
7
umed
Gulzar
122.35
Kgs
0 2.3
Kgs
Expected Printed Weight:
120.05
kgs
Actual Printed Weight:
127.00
Kgs
6.95
Kgs
55500
Pcs
Material Consumed: Sett. Waste ( Plain): Process Waste (Printed):
Difference: Kgs
Approx. Printed Quantity:
Machines:
Islam, Naveed, Mudasir
Kgs
Expected Rewinding wt:
119.00
kgs
Actual Rewinding wt:
122.30
kgs
3
kgs
53500
Pcs
Difference: Approx. Rewinded Qty:
Materials:
S-3 & S-4
PET + Alu Foil
Machine:
SLL SBL
Kgs
Laminated Quantity:
269.30
Kgs
Waste (Process):
14.00
Kgs
255.30
Kgs
255 0
Kgs
58500
Pcs
Expected Lamination wt: Kgs
Actual Lamination wt:
Kgs
Difference:
Kgs
Approx. Lamination Qty:
Materials: Kgs
PET + Alu Foil + Sp PET
SLL
Laminated Quantity:
320.11
Kgs
Waste (Process):
11.00
Kgs
309.11 309 0 49000
Kgs
Expected Lamination wt: kgs
Actual Lamination wt:
kgs
Difference:
kgs
Approx. Laminated Qty:
Materials:
Machine:
Kgs
PET / Alu Foil / Sp PET / Ny PET
Machine:
Kgs Kgs Pcs
SLL
Laminated Quantity:
977.55
Kgs
Waste (Material Variation):
7.00 5.00
Kgs
Expected Lamination Qty:
965.55
Kgs
Kgs
Actual Lamination wt. Difference
Kgs
Approx. Laminated Qty:
965 0 48000
Kgs
Kgs
Kgs
Waste (Process):
Ameer Ali & Waheed Kgs
Machine:
Kgs
Kgs Pcs
S-4
Slitted Qty:
888.80
Kgs
Core Weight:
21.00
Kgs
Expected Slitting wt:
867.80
Kgs
Actual Slitting wt:
867.30
Kgs
Difference:
0 43000
Kgs
Approx. Slitting Qty:
Machine:
M-1
Pcs
Production wt:
161.00
Kgs
5200
Pcs
Kgs Kgs Kgs
Production Quantity:
Total Wastage Waste Types
ocess Waste (Printed)
Weight
Weights 0 + 2.3
2 Kgs
4+4
8.00 Kgs
14
14.00 Kgs
11
11.00 Kgs
7+5
12.00 Kgs
Waste
6.2 + 70
76.20 Kgs
im Waste
12 + 12
24.00 Kgs
147.2
147.2 Kgs
Process Waste
Overall Waste
FINAL JOB CARD Customer Order Qty:
100000
Pcs
Cust.Name: Auriga Chemicals Job Name: Point Trump 1-Kg Stand Pouch Start Time
Setting Time
Cleaning Time
Processing Time
End Time
7:00 PM
1.5 Hours
1 Hours
2.5 Hours
12:00 AM
Direct
One Up Size:
Reverse
Repeat
✓
Mode of Print:
New
✓
Order:
R.W
C.O.L
Circumference
Print Area
650 x 1
190 x 2
380
650
Film Store S.No.
Films
PET PET Met. LDN
1 2 3
Size
Guage
Material Consumed
(mm)
(microns)
( Kgs )
680 680 665
12 12 90
253.7 257 1094.5 PRINTING
Date:
04.12.13
Night
Shift:
InK Pure (Wet):
318.1
kgs
InK Mix (Wet):
236
kgs
Medium (Wet):
13.9
kgs
Chemicals Wet (UVA):
107
kgs
675.00
kgs
Total Wet (Ink+Med+Chemical):
Operator:
Expected Dry Ink + Med + Chem:
28.61
REWINDING Date:
Shift:
05.12.13
Print Waste: Printed Material:
Day & Night
Operators:
6.70
Kgs
Core Weight:
3
267.00
Kgs
Rew.Report:
258.6
1st LAMINATION
Date:
6 & 14 Dec 2013
Shift:
Print Material:
1st Lamination Report wt:
258.6
525
Operator:
Night & Day
Kgs
Layer Material:
Kgs
Resin: Hardener: Total Adhesive:
Shehzad &
257 19.01 10.45 29.46
2nd LAMINATION Date:
7 & 14 Dec 2013
Shift:
1st Lamination Report wt:
2nd Lamination Report wt:
525
Kgs
1642
Operator:
Shakeel
Layer Material:
1094.5
Resin:
12.74
Hardener: Total Adhesive:
7.37 20.11
Day & Night
Kgs
SLITTING Date:
Shift:
8, 9 & 15 Dec 2013 Print Waste:
Final Lamination Report wt:
Operator:
Day & Night
9.00
Kgs
1642.00
Kgs
Trim Waste:
34.00
Bag MAKING Date:
Shift:
9, 10 & 16 Dec 2013 Slitting Wt.
1571.90
Operator:
Day & Night Kgs
Process Waste:
22.00
Trim Waste: Total Waste:
51.00 73.00
DISPATCH
Dispatch Dates: Net Disp.Qty: Net Disp.wt.
11, 10 & 27 Dec 13
101450 1499.00
1.43 % Extra Dispached
Pcs Kgs
Work Staions Printing:
Setting (Plain) + Process Waste (Printed
Found at Rewinding:
Print Waste + Core Weight
1st Lamination:
Process Waste + Iron Core Weight
2nd Lamination:
Process Waste
Found at Slitting:
Print Waste + Trim Waste
Bag Making:
Process Waste + Trim Waste
Total:
Waste Types
Overall Waste
Business Unit:
BU 2
STS No.
1205
Lot No:
3458
J.O Date:
25/11/2013
Machine:
G-7
Total Time 5 Hours
Modified
Colors
7
d
Shehzad
Material Consumed:
282.31
Kgs
1.5 5
Kgs
Expected Printed Weight:
275.81
Kgs
Actual Printed Weight:
267.00
Kgs
8.81
Kgs
91000
Pcs
Sett. Waste ( Plain): Process Waste (Printed):
Difference: Approx. Printed Quantity:
Mudasir & Islam
Machines:
Kgs
S-3
Kgs
Total Rew. Weight:
257.30
kgs
Kgs
Approx. Rewinding Qty:
87500
Pcs
Materials:
Machine:
PET + PET Met.
Kgs
Laminated Quantity:
Kgs
Core Weight (Iron):
Kgs
Expected Lamination Qty:
Kgs
Approx. Lamination Qty:
Waste (Process):
Materials:
PET + PET Met. + LDN Laminated Quantity:
Kgs
Waste (Process):
SLL
545.06
Kgs
2.00
Kgs
18.00 525.06 114000
Kgs
Machine:
Kgs Pcs
SLL
1639.61
Kgs
0.00
Kgs
1639.61 108000
Kgs
Kgs Kgs
Expected Lamination wt:
Kgs
Approx. Lamination Qty:
Machine:
Ameer, Sajid,
Slitted Qty:
Pcs
S-1, S-2, S-4 1599.00
Kgs
Core Weight:
31.00
Kgs
Expected Slitted wt:
1568
Kgs
Actual Slitted wt:
1572
Kgs
4
Kgs
108000
Pcs
Kgs
Diffference: Approx. Slitting Qty:
Machine:
Stand Pouch-2
Total weight :
1498.90
Kgs
Approx. Quantity :
101500
Pcs
Kgs Kgs Kgs
Total Wastage
ste Types
Weights
Waste (Printed)
1.5 + 5
6.5 Kgs
t
6.7 + 3
9.70 Kgs
e Weight
2 + 18
20.00 Kgs
0.00
0.00 Kgs
9 + 34
43.00 Kgs
22 + 51
73.00 Kgs
152.2
152.2 Kgs
ste
verall Waste
FINAL JOB CARD Customer Order Qty:
50000
Pcs
Cust.Name: Warble Chemicals Job Name: Caprica 13.5gm Stand Pouch Start Time
Setting Time
Cleaning Time
Processing Time
End Time
11:50 PM
45 min.
20 min.
40 min.
2:00 PM
Direct
One Up Size:
Reverse
Repeat
✓
Mode of Print:
New
✓
Order:
R.W
C.O.L
Circumference
Print Area
360 x 2
100 x 4
400
720
Film Store S.No.
Films
PET PET Met. LDN
1 2 3
Size
Guage
Material Consumed
(mm)
(microns)
( Kgs )
740 790 740
12 12 80
39.3 28.2 175 PRINTING
Date:
04.11.13
Shift:
InK Pure (Wet):
23.46
kgs
InK Mix (Wet):
-14.38
kgs
Medium (Wet):
0.77
kgs
Chemicals Wet (UVA):
33.63
kgs
Total Wet (Ink+Med+Chemical):
43.48
kgs
Day
Operator:
Expected Dry Ink + Med + Chem:
4.61
REWINDING Date:
Shift:
05.12.13
Print Waste:
0.20
Kgs
Printed Material:
43.00
Kgs
Day & Night Core Weight:
Operators: 1
1st LAMINATION Date:
11.11.13
Shift:
Day
Operator:
Rewinded Material
42.80
Kgs
Layer Material:
28.2
Resin: Hardener: Total Adhesive:
5.45 3.36 8.81
2nd LAMINATION Date:
Shift:
11.11.13
1st Lamination Report wt:
2nd Lamination Report wt:
92.00
1642
Operator:
Night
Shakeel
Kgs
Layer Material:
175
Kgs
Resin: Hardener: Total Adhesive:
3.42 1.46 4.88
SLITTING Date:
11 & 12 Nov 2013 Print Waste:
Final Lamination Report wt:
Day
Shift: 1.00
Kgs
243.00
Kgs
Operator: Trim Waste:
7.00
Bag MAKING Date:
12, 13 & 18 Nov 2013 Slitting Wt.
Day & Night
Shift: 230.40
Operator:
Kgs
Process Waste:
4.00
Trim Waste: Total Waste:
10.00
6.00
DISPATCH
Dispatch Dates: Net Disp.Qty:
19.11.13
52200
Pcs
Work Staions Printing:
Process Waste (Printed)
Waste Types
Found at Rewinding:
Print Waste + Core Weight
1st Lamination:
Process Waste
2nd Lamination:
Process Waste
Net Disp.wt.
220.00
Kgs
4 % Extra Dispatched
Found at Slitting:
Print Waste + Trim Waste
Bag Making:
Process Waste + Trim Waste
Total:
Overall Waste
D Business Unit:
BU 2
STS No.
1107
Lot No:
3354
J.O Date:
25/10/2013
Machine:
G-9
Total Time 2.5 Hours (Included 30min Break)
Modified
Job Colors
7
sumed
Gulzar
Material Consumed:
43.91
Kgs
0 3
Kgs
Expected Printed Weight:
40.91
kgs
Actual Printed Weight:
43.00
Kgs
2.09
Kgs
54000
Pcs
Sett. Waste ( Plain): Process Waste (Printed):
Difference: Approx. Printed Quantity:
Mudasir & Islam
Kgs
Machines:
S-3
Expected Rewinding wt:
41.80
kgs
Actual Rewinding wt:
42.80
kgs
1.00
kgs
54000
Pcs
Difference: Approx. Rewinding Qty:
Materials:
Kgs
PET + PET Met.
Machine:
SLL
Kgs
Laminated Quantity:
79.81
Kgs
Waste (Process):
0.00
Kgs
79.81 92.00 12.19 33500
Kgs
Expected Laminated wt: Kgs
Actual Laminated wt:
Kgs
Difference:
Kgs
Approx. Lamination Qty:
Materials:
PET + PET Met. + LDN Laminated Quantity:
Kgs
Waste (Process): Expected Laminated wt: Actual Laminated wt: Kgs
Difference:
Kgs
Approx. Lamination Qty:
Usman
Machine: Slitted Qty:
Machine:
Kgs Kgs Pcs
SLL
271.88
Kgs
0.00
Kgs
271.88 243.00
Kgs
28.88 55000
Kgs
Kgs
Pcs
S-2 235.00
Kgs
Core Weight:
5.00
Kgs
Expected Slitted wt:
230
Kgs
Actual Slitted wt:
230
Kgs
0
Kgs
52500
Pcs
220.40
Kgs
220
Kgs
0
Kgs
52200
Pcs
Kgs
Diffference: Approx. Slitting Qty:
Machine: Expected bag making wt: Kgs
Actual Bag Making wt:
Kgs
Difference:
Kgs
Approx. Bag Making Qty:
Total Wastage Waste Types
Weights
Printed)
3
3 Kgs
ore Weight
0.20 + 1
1.20 Kgs
0.00
0.00 Kgs
0.00
0.00 Kgs
m Waste
+ Trim Waste Overall Waste
1+7
8.00 Kgs
4+6
10.00 Kgs
22.2
22.2 Kgs
FINAL JOB CARD Customer Order Qty:
50000
Pcs
Cust.Name: Ahmad Foods Job Name: Ahmad Foods Tomato Ketchup 1-Kg Spout Stand Pouch Start Time
Setting Time
Cleaning Time
Printing Time
11:30 AM
1 Hours
1 Hours
1.5 Hours
Direct
Reverse
Repeat
✓
Mode of Print:
One Up Size:
Order:
R.W
C.O.L
Circumference
610 x 1
170 x 3
510 Film Store
S.No.
Films
PET Alu. Foil Sp PET Ny PE
1 2 3 4
Size
Guage
Material Consumed
(mm)
(microns)
( Kgs )
640 700 680 640
12 7 15 135
118.21 129 92 659
PRINTING Date:
28.11.13
Day
Shift:
InK Pure (Wet):
52.3
kgs
InK Mix (Wet):
9.9
kgs
Medium (Wet):
5.2
kgs
Chemicals Wet (UVA):
81.2
kgs
148.60
kgs
Total Wet (Ink+Med+Chemical):
Expected Dry Ink+Med+Chem:
REWINDING Date:
30 Nov & 3 Dec 2013
Shift:
Day & Night
Print Waste:
Printed Material:
4.00
Kgs
127.00
Kgs
Core Weight:
1st LAMINATION Date:
6 & 12 Dec 2013 Rewinded Material:
Shift: Day & Night 122.30
Operator: Layer Material:
Kgs
Adhesive: (SBL): Adhesive: (SLL):
Adhesive Total: 2nd LAMINATION Date:
Shift:
18.12.13
1st Lamination Report wt:
219
Night
Operator: Layer Material:
Kgs
Resin: Hardener: Adhesive Total:
3rd LAMINATION Date:
19.12.13
2nd Lamination Report wt:
Night
Shift: 309
Kgs
Operator: Layer Material:
Resin: Hardener: Adhesive Total:
SLITTING Date:
Shift:
20.12.13 Print Waste:
Final Lamination Report wt:
Day & Night
6.20
Kgs
965.00
Kgs
Trim Waste:
Bag MAKING Date:
Shift:
21.12.13
Day
Slitted Material Used:
161.00
Kgs
Remaining Stock (Reels): Remaining Stock (Inner): Total Remaining Stock:
601.00 140.00 741.00
kgs
Process Waste: Trim Waste: Total Waste:
kgs kgs
DISPATCH Dispatch Dates:
Work Stations Printing: Found at Rewinding:
Net Disp.Qty:
Pcs
1st Lamination: 2nd Lamination: 3rd Lamination
Net Disp.Qty:
Kgs
Found at Slitting: Bag Making: Total:
Yet Not Dispached
FINAL JOB CARD
End Time
Business Unit:
BU 4
STS No.
1184
Lot No:
3417
Total Time 4 Hours
3:30 PM
( included 30min Break)
New
Modified
✓ Print Area
Colors
610
7
J.O Date:
2/11/2013
Machine:
G-9
Material Consumed ( Kgs )
118.21 129 92 659
PRINTING Gulzar
Operator:
122.35
Kgs
0 2.3
Kgs
Expected Printed Weight:
120.05
kgs
Actual Printed Weight:
127.00
Kgs
6.95
Kgs
55744
Pcs
Material Consumed: Sett. Waste ( Plain): Process Waste (Printed):
Difference:
4.14
Kgs
Expected Printed Quantity:
REWINDING Operators:
Islam, Naveed, Mudasir
Machines:
S-3 & S-4
4
Kgs
Expected Rewinding wt:
119.00
kgs
Actual Rewinding wt:
122.30
kgs
3
kgs
53681
Pcs
Difference: Expected Rewinded Qty:
1st LAMINATION Materials:
Shakeel & Irfan
129
Kgs
Machine:
PET + Alu Foil
SLL SBL
Laminated Quantity:
269.30
Kgs
Waste (Process):
14.00
Kgs
255.30
Kgs
255 0
Kgs
58761
Pcs
Expected Lamination wt:
7 11
Kgs
Actual Lamination wt:
Kgs
Difference:
18
Kgs
Expected Lamination Qty:
Kgs
2nd LAMINATION Materials:
Shakeel 93
Kgs
PET + Alu Foil + Sp PET
SLL
Laminated Quantity:
320.11
Kgs
Waste (Process):
11.00
Kgs
309.11 309 0 49195
Kgs
Expected Lamination wt:
5.05 3.06 8.11
Machine:
kgs
Actual Lamination wt:
kgs
Difference:
kgs
Expected Laminated Qty:
Kgs Kgs Pcs
3rd LAMINATION Materials:
Shakeel 659
PET / Alu Foil / Sp PET / Ny PET
SLL
Laminated Quantity:
977.55
Kgs
Waste (Material Variation):
7.00 5.00
Kgs
Expected Lamination Qty:
965.55
Kgs
Kgs
Actual Lamination wt. Difference
Kgs
Expected Laminated Qty:
965 0 48036
Kgs
Kgs
Kgs
Waste (Process):
5.93 3.62 9.55
Machine:
Kgs
Kgs Pcs
SLITTING Operator: 70.00
Machine:
Ameer Ali & Waheed
S-4
Slitted Qty:
888.80
Kgs
Core Weight:
21.00
Kgs
Expected Slitting wt:
867.80
Kgs
Actual Slitting wt:
867.30
Kgs
Difference:
0 43173
Kgs
Kgs
Expected Slitting Qty:
Pcs
Bag MAKING Operator:
Machine: Production wt:
12.00 12.00 24.00
M-1 161.00
Kgs
5200
Pcs
Kgs Kgs Kgs
Production Quantity:
Total Wastage Waste Types Setting (Plain) + Process Waste (Printed)
Weights 0 + 2.3
2 Kgs
4+4
8.00 Kgs
Process Waste
14
14.00 Kgs
Process Waste
11
11.00 Kgs
7+5
12.00 Kgs
Print Waste + Trim Waste
6.2 + 70
76.20 Kgs
Process Waste + Trim Waste
12 + 12
24.00 Kgs
147.2
147.2 Kgs
Print Waste + Core Weight
Material Variation + Process Waste
Overall Waste
300000
Pcs
Cust.Name: Al-Hilal Industries Job Name: Blue Water 600ml Label Sleeve Start Time
Setting Time
Cleaning Time
Printing Time
End Time
10:30 AM
1.5 Hours
1 Hours
1 Hour
2:30 PM
Direct
One Up Size:
Reverse
Repeat
✓
Mode of Print:
New
✓
Order:
R.W
C.O.L
Circumference
Print Area
242 x 2
47 x 9
423 mm
484 mm
Film Store S.No.
Films
PVC PET (For Job Setting)
1 2
Size
Guage
Issued Qty
Return Qty
(mm)
(microns)
(kgs)
( kgs)
550
40
299.7
47
570
12
11
6
PRINTING Date:
05.11.13
Night
Shift:
InK Pure (Wet):
58.5
kgs
InK Mix (Wet):
-20.2
kgs
Medium (Wet):
0
kgs
Chemicals G8 Wet RA
26.7 4.8
kgs kgs kgs
Total :
69.80
kgs
Operator:
Expected Dry
8.28
( Ink+Med+Chem ):
SLITTING Date:
06.11.13
Day
Shift:
Print Waste:
10.20
Kgs
Printing Report Weight:
254.00
Kgs
Operator: Trim Waste:
36.00
SLEEVE MAKING Date:
Tube Making Weight:
Day & Night
Shift:
From 7 to 11 Nov 2013
207.80
Kgs
319800
Pcs
Operator: Slv. Waste:
1.50
DISPATCH Net Dispached Quantity:
Net Dispached Weightt:
206.30
Kgs
Printing (kgs) Setting PET (Plain)
5
Setting PVC (Plain)
2.5
Process PVC (Printed)
3
Total
6.2 % Extra Dispached
10.5
Overall Total Wastage (kgs):
RD Business Unit:
BU 1
STS No.
1110
Lot No:
3345
J.O Date:
21 / 10 / 13
Machine:
G-9
Total Time 3.5 Hours ( included 30min Break)
Modified
Colors
4
Net Qty kgs
252.7 5
Imran
Material Consumed:
252.70
Kgs
Sett. Waste (PVC Plain):
2.5
Kgs
3
Kgs
Expected Printed wt:
247.20
Kgs
Actual Printed wt:
254.00
Kgs
6.80
Kgs
344000
Pcs
Process Waste (Printed):
Difference kgs
Approx. Printed Qty:
Waheed Kgs
Machine: Slitted Qty:
S-4 207.80
Kgs
3.00
Kgs
Expected Slitted wt:
204.80
Kgs
Actual Slitted wt:
207.80
Kgs
3.00
Kgs
320000
Pcs
Core Weight:
Difference: Approx. Slitting Qty:
Machine:
Naveed, Niaz, Ashraf,
Kgs
Expected Sleeves wt:
206.30
Kgs
Approx. Sleeves Qty:
320000
Pcs
Total Wastage Slitting (kgs)
Sleeve Making
Print Waste
10.20
Trim Waste
36.00
Core Weight
3.00 49.20
61.20 kgs
Process Waste
1.50 1.50
23.75 %
FINAL JOB CARD Customer Order Qty:
30000
Pcs
Cust.Name: Warble Pvt. Ltd. Job Name: Agro Mart Segal 500ml Sleeve Start Time
Setting Time
Cleaning Time
Printing Time
End Time
11:00 AM
1 Hours
1 Hours
1 Hour
2:30 PM
Direct
One Up Size:
Reverse
Repeat
✓
Mode of Print:
New
✓
Order:
R.W
C.O.L
Circumference
Print Area
243 x 2
110 x 4
440
486
Film Store S.No.
Films
PVC PET (For Job Setting)
1 2
Size
Guage
Issued Qty
Return Qty
(mm)
(microns)
(kgs)
( kgs)
550 570
40 12
58 3
0 3
3
PRINTING Date:
Shift:
01.11.13 InK Pure (Wet): InK Mix (Wet):
14 -39.1
kgs kgs
Medium (Wet):
0
kgs
Chemicals G8 Wet RA
49.5 22.3
kgs kgs
Total Wet (Ink+Med+Chemical):
46.70
Operator:
Day
kgs
Expected Dry Ink+Med+Chem:
1.92
SLITTING Date:
Shift:
05.11.13
Operator:
Day
Print Waste:
3.50
Kgs
Printing Report wt:
59.00
Kgs
Trim Waste:
8.50
SLEEVE MAKING Date:
08.11.13
Day
Shift:
Tube Making Weight:
47.00
Kgs
29400
Pcs
Operator: Sleeve Waste:
0.50
DISPATCH Net Dispached Quantity:
Net Dispached Weightt:
179.55
Kgs
Printing (kgs) Setting PET (Plain)
0
Setting PVC (Plain)
0
Process PVC (Printed)
2
Total
98 % Dispached
2
Overall Total Wastage (kgs):
RD Business Unit:
BU 4
STS No.
1092
Lot No:
3370
Total Time 3.5 Hours ( included 30min Break)
Modified
J.O Date:
25/10/13
Machine:
G-7
Colors
7
Net Qty kgs
58 0 0
Amjad
Material Consumed:
59.92
Kgs
Sett. Waste (PVC Plain):
0 2
Kgs
Kgs
Difference:
57.92 59.00 1.08
Approx. Printed Quantity:
34000
Pcs
Process Waste (Printed): Expected Printed Weight: Actual Printed Weight:
Waheed Kgs
Machine:
Kgs
kgs kgs
S-4 Kgs
Core Weight:
47.00 1.00
Expected Slitting Weight:
46.00
Kgs
Actual Slitting Weight:
47.00
Kgs
1.00
Kgs
31000
Pcs
Slitted Qty:
Difference: Approx. Slitting Quantity:
Kgs
Machine:
Kashif, Abid, Abdul Sattar
Kgs
Expected Sleeves wt:
46.50
Kgs
Approx. Sleeves Qty:
30000
Pcs
Total Wastage Slitting (kgs)
Sleeve Making
Print Waste
3.50
Trim Waste
8.50
Core Weight
1.00 13.00
15.50 kgs
Process Waste
0.50 0.50
26.72 %
FINAL JOB CARD Customer Order Qty:
50000
Pcs
Cust.Name: Ahmad Foods Job Name: Ahmad Foods Tomato Ketchup 1-Kg Spout Stand Pouch Start Time
Setting Time
Cleaning Time
Printing Time
End Time
11:30 AM
1 Hours
1 Hours
1.5 Hours
3:30 PM
Direct
Reverse
Repeat
✓
Mode of Print:
One Up Size:
New
✓
Order:
R.W
C.O.L
Circumference
Print Area
610 x 1
170 x 3
510
610
Film Store S.No.
Films
PET Alu. Foil Sp PET Ny PE
1 2 3 4
Size
Guage
Material Consumed
(mm)
(microns)
( Kgs )
640 700 680 640
12 7 15 135
118.21 129 92 659
PRINTING Date:
28.11.13
Day
Shift:
InK Pure (Wet):
52.3
kgs
InK Mix (Wet):
9.9
kgs
Medium (Wet):
5.2
kgs
Chemicals Wet (UVA):
81.2
kgs
148.60
kgs
Total Wet (Ink+Med+Chemical):
Operator:
Expected Dry Ink+Med+Chem:
4.14
REWINDING Date:
Shift:
30 Nov & 3 Dec 2013
Print Waste:
Printed Material:
4.00
Kgs
127.00
Kgs
Day & Night Core Weight:
Operators: 4
1st LAMINATION Date:
6 & 12 Dec 2013
Shift: Day & Night
Operator:
Shakeel & Irfan
Rewinded Material:
122.30
Layer Material:
Kgs
129
Adhesive: (SBL): Adhesive: (SLL):
7 11
Adhesive Total:
18
2nd LAMINATION Date:
Shift:
18.12.13
1st Lamination Report wt:
219
Night
Operator:
Kgs
Shakeel
Layer Material:
93
Resin: Hardener: Adhesive Total:
5.05 3.06 8.11
3rd LAMINATION Date:
19.12.13
2nd Lamination Report wt:
Night
Shift: 309
Operator:
Kgs
Shakeel
Layer Material:
659
Resin: Hardener: Adhesive Total:
5.93 3.62 9.55
SLITTING Date:
20.12.13 Print Waste:
Final Lamination Report wt:
Day & Night
Shift: 6.20
Kgs
965.00
Kgs
Operator: Trim Waste:
70.00
Bag MAKING Date:
21.12.13
Shift:
Day
Operator:
Slitted Material Used:
161.00
Kgs
Remaining Stock (Reels): Remaining Stock (Inner): Total Remaining Stock:
601.00 140.00 741.00
kgs
Process Waste: Trim Waste: Total Waste:
kgs kgs
12.00 12.00 24.00
DISPATCH Dispatch Dates:
Net Disp.Qty:
Net Disp.Qty:
Work Stations
Pcs
Kgs
Printing:
Setting (Plain) + Process Waste (Printed
Found at Rewinding:
Print Waste + Core Weight
1st Lamination:
Process Waste
2nd Lamination:
Process Waste
3rd Lamination
Material Variation + Process Waste
Found at Slitting:
Print Waste + Trim Waste
Bag Making:
Process Waste + Trim Waste
Total:
Yet Not Dispached
Waste Types
Overall Waste
RD Business Unit:
BU 4
STS No.
1184
Lot No:
3417
Total Time 4 Hours ( included 30min Break)
Modified
J.O Date:
2/11/2013
Machine:
G-9
Colors
7
umed
Gulzar
122.35
Kgs
0 2.3
Kgs
Expected Printed Weight:
120.05
kgs
Actual Printed Weight:
127.00
Kgs
6.95
Kgs
55500
Pcs
Material Consumed: Sett. Waste ( Plain): Process Waste (Printed):
Difference: Kgs
Approx. Printed Quantity:
Machines:
Islam, Naveed, Mudasir
Kgs
Expected Rewinding wt:
119.00
kgs
Actual Rewinding wt:
122.30
kgs
3
kgs
53500
Pcs
Difference: Approx. Rewinded Qty:
Materials:
S-3 & S-4
PET + Alu Foil
Machine:
SLL SBL
Kgs
Laminated Quantity:
269.30
Kgs
Waste (Process):
14.00
Kgs
255.30
Kgs
255 0
Kgs
58500
Pcs
Expected Lamination wt: Kgs
Actual Lamination wt:
Kgs
Difference:
Kgs
Approx. Lamination Qty:
Materials: Kgs
PET + Alu Foil + Sp PET
SLL
Laminated Quantity:
320.11
Kgs
Waste (Process):
11.00
Kgs
309.11 309 0 49000
Kgs
Expected Lamination wt: kgs
Actual Lamination wt:
kgs
Difference:
kgs
Approx. Laminated Qty:
Materials:
Machine:
Kgs
PET / Alu Foil / Sp PET / Ny PET
Machine:
Kgs Kgs Pcs
SLL
Laminated Quantity:
977.55
Kgs
Waste (Material Variation):
7.00 5.00
Kgs
Expected Lamination Qty:
965.55
Kgs
Kgs
Actual Lamination wt. Difference
Kgs
Approx. Laminated Qty:
965 0 48000
Kgs
Kgs
Kgs
Waste (Process):
Ameer Ali & Waheed Kgs
Machine:
Kgs
Kgs Pcs
S-4
Slitted Qty:
888.80
Kgs
Core Weight:
21.00
Kgs
Expected Slitting wt:
867.80
Kgs
Actual Slitting wt:
867.30
Kgs
Difference:
0 43000
Kgs
Approx. Slitting Qty:
Machine:
M-1
Pcs
Production wt:
161.00
Kgs
5200
Pcs
Kgs Kgs Kgs
Production Quantity:
Total Wastage Waste Types
ocess Waste (Printed)
Weight
Weights 0 + 2.3
2 Kgs
4+4
8.00 Kgs
14
14.00 Kgs
11
11.00 Kgs
7+5
12.00 Kgs
Waste
6.2 + 70
76.20 Kgs
im Waste
12 + 12
24.00 Kgs
147.2
147.2 Kgs
Process Waste
Overall Waste
FINAL JOB CARD Customer Order Qty:
100000
Pcs
Cust.Name: Auriga Chemicals Job Name: Point Trump 1-Kg Stand Pouch Start Time
Setting Time
Cleaning Time
Processing Time
End Time
7:00 PM
1.5 Hours
1 Hours
2.5 Hours
12:00 AM
Direct
One Up Size:
Reverse
Repeat
✓
Mode of Print:
New
✓
Order:
R.W
C.O.L
Circumference
Print Area
650 x 1
190 x 2
380
650
Film Store S.No.
Films
PET PET Met. LDN
1 2 3
Size
Guage
Material Consumed
(mm)
(microns)
( Kgs )
680 680 665
12 12 90
253.7 257 1094.5 PRINTING
Date:
04.12.13
Night
Shift:
InK Pure (Wet):
318.1
kgs
InK Mix (Wet):
236
kgs
Medium (Wet):
13.9
kgs
Chemicals Wet (UVA):
107
kgs
675.00
kgs
Total Wet (Ink+Med+Chemical):
Operator:
Expected Dry Ink + Med + Chem:
28.61
REWINDING Date:
Shift:
05.12.13
Print Waste: Printed Material:
Day & Night
Operators:
6.70
Kgs
Core Weight:
3
267.00
Kgs
Rew.Report:
258.6
1st LAMINATION
Date:
6 & 14 Dec 2013
Shift:
Print Material:
1st Lamination Report wt:
258.6
525
Operator:
Night & Day
Kgs
Layer Material:
Kgs
Resin: Hardener: Total Adhesive:
Shehzad &
257 19.01 10.45 29.46
2nd LAMINATION Date:
7 & 14 Dec 2013
Shift:
1st Lamination Report wt:
2nd Lamination Report wt:
525
Kgs
1642
Operator:
Shakeel
Layer Material:
1094.5
Resin:
12.74
Hardener: Total Adhesive:
7.37 20.11
Day & Night
Kgs
SLITTING Date:
Shift:
8, 9 & 15 Dec 2013 Print Waste:
Final Lamination Report wt:
Operator:
Day & Night
9.00
Kgs
1642.00
Kgs
Trim Waste:
34.00
Bag MAKING Date:
Shift:
9, 10 & 16 Dec 2013 Slitting Wt.
1571.90
Operator:
Day & Night Kgs
Process Waste:
22.00
Trim Waste: Total Waste:
51.00 73.00
DISPATCH
Dispatch Dates: Net Disp.Qty: Net Disp.wt.
11, 10 & 27 Dec 13
101450 1499.00
1.43 % Extra Dispached
Pcs Kgs
Work Staions Printing:
Setting (Plain) + Process Waste (Printed
Found at Rewinding:
Print Waste + Core Weight
1st Lamination:
Process Waste + Iron Core Weight
2nd Lamination:
Process Waste
Found at Slitting:
Print Waste + Trim Waste
Bag Making:
Process Waste + Trim Waste
Total:
Waste Types
Overall Waste
Business Unit:
BU 2
STS No.
1205
Lot No:
3458
J.O Date:
25/11/2013
Machine:
G-7
Total Time 5 Hours
Modified
Colors
7
d
Shehzad
Material Consumed:
282.31
Kgs
1.5 5
Kgs
Expected Printed Weight:
275.81
Kgs
Actual Printed Weight:
267.00
Kgs
8.81
Kgs
91000
Pcs
Sett. Waste ( Plain): Process Waste (Printed):
Difference: Approx. Printed Quantity:
Mudasir & Islam
Machines:
Kgs
S-3
Kgs
Total Rew. Weight:
257.30
kgs
Kgs
Approx. Rewinding Qty:
87500
Pcs
Materials:
Machine:
PET + PET Met.
Kgs
Laminated Quantity:
Kgs
Core Weight (Iron):
Kgs
Expected Lamination Qty:
Kgs
Approx. Lamination Qty:
Waste (Process):
Materials:
PET + PET Met. + LDN Laminated Quantity:
Kgs
Waste (Process):
SLL
545.06
Kgs
2.00
Kgs
18.00 525.06 114000
Kgs
Machine:
Kgs Pcs
SLL
1639.61
Kgs
0.00
Kgs
1639.61 108000
Kgs
Kgs Kgs
Expected Lamination wt:
Kgs
Approx. Lamination Qty:
Machine:
Ameer, Sajid,
Slitted Qty:
Pcs
S-1, S-2, S-4 1599.00
Kgs
Core Weight:
31.00
Kgs
Expected Slitted wt:
1568
Kgs
Actual Slitted wt:
1572
Kgs
4
Kgs
108000
Pcs
Kgs
Diffference: Approx. Slitting Qty:
Machine:
Stand Pouch-2
Total weight :
1498.90
Kgs
Approx. Quantity :
101500
Pcs
Kgs Kgs Kgs
Total Wastage
ste Types
Weights
Waste (Printed)
1.5 + 5
6.5 Kgs
t
6.7 + 3
9.70 Kgs
e Weight
2 + 18
20.00 Kgs
0.00
0.00 Kgs
9 + 34
43.00 Kgs
22 + 51
73.00 Kgs
152.2
152.2 Kgs
ste
verall Waste
FINAL JOB CARD Customer Order Qty:
50000
Pcs
Cust.Name: Warble Chemicals Job Name: Caprica 13.5gm Stand Pouch Start Time
Setting Time
Cleaning Time
Processing Time
End Time
11:50 PM
45 min.
20 min.
40 min.
2:00 PM
Direct
One Up Size:
Reverse
Repeat
✓
Mode of Print:
New
✓
Order:
R.W
C.O.L
Circumference
Print Area
360 x 2
100 x 4
400
720
Film Store S.No.
Films
PET PET Met. LDN
1 2 3
Size
Guage
Material Consumed
(mm)
(microns)
( Kgs )
740 790 740
12 12 80
39.3 28.2 175 PRINTING
Date:
04.11.13
Shift:
InK Pure (Wet):
23.46
kgs
InK Mix (Wet):
-14.38
kgs
Medium (Wet):
0.77
kgs
Chemicals Wet (UVA):
33.63
kgs
Total Wet (Ink+Med+Chemical):
43.48
kgs
Day
Operator:
Expected Dry Ink + Med + Chem:
4.61
REWINDING Date:
Shift:
05.12.13
Print Waste:
0.20
Kgs
Printed Material:
43.00
Kgs
Day & Night Core Weight:
Operators: 1
1st LAMINATION Date:
11.11.13
Shift:
Day
Operator:
Rewinded Material
42.80
Kgs
Layer Material:
28.2
Resin: Hardener: Total Adhesive:
5.45 3.36 8.81
2nd LAMINATION Date:
Shift:
11.11.13
1st Lamination Report wt:
2nd Lamination Report wt:
92.00
1642
Operator:
Night
Shakeel
Kgs
Layer Material:
175
Kgs
Resin: Hardener: Total Adhesive:
3.42 1.46 4.88
SLITTING Date:
11 & 12 Nov 2013 Print Waste:
Final Lamination Report wt:
Day
Shift: 1.00
Kgs
243.00
Kgs
Operator: Trim Waste:
7.00
Bag MAKING Date:
12, 13 & 18 Nov 2013 Slitting Wt.
Day & Night
Shift: 230.40
Operator:
Kgs
Process Waste:
4.00
Trim Waste: Total Waste:
10.00
6.00
DISPATCH
Dispatch Dates: Net Disp.Qty:
19.11.13
52200
Pcs
Work Staions Printing:
Process Waste (Printed)
Waste Types
Found at Rewinding:
Print Waste + Core Weight
1st Lamination:
Process Waste
2nd Lamination:
Process Waste
Net Disp.wt.
220.00
Kgs
4 % Extra Dispatched
Found at Slitting:
Print Waste + Trim Waste
Bag Making:
Process Waste + Trim Waste
Total:
Overall Waste
D Business Unit:
BU 2
STS No.
1107
Lot No:
3354
J.O Date:
25/10/2013
Machine:
G-9
Total Time 2.5 Hours (Included 30min Break)
Modified
Job Colors
7
sumed
Gulzar
Material Consumed:
43.91
Kgs
0 3
Kgs
Expected Printed Weight:
40.91
kgs
Actual Printed Weight:
43.00
Kgs
2.09
Kgs
54000
Pcs
Sett. Waste ( Plain): Process Waste (Printed):
Difference: Approx. Printed Quantity:
Mudasir & Islam
Kgs
Machines:
S-3
Expected Rewinding wt:
41.80
kgs
Actual Rewinding wt:
42.80
kgs
1.00
kgs
54000
Pcs
Difference: Approx. Rewinding Qty:
Materials:
Kgs
PET + PET Met.
Machine:
SLL
Kgs
Laminated Quantity:
79.81
Kgs
Waste (Process):
0.00
Kgs
79.81 92.00 12.19 33500
Kgs
Expected Laminated wt: Kgs
Actual Laminated wt:
Kgs
Difference:
Kgs
Approx. Lamination Qty:
Materials:
PET + PET Met. + LDN Laminated Quantity:
Kgs
Waste (Process): Expected Laminated wt: Actual Laminated wt: Kgs
Difference:
Kgs
Approx. Lamination Qty:
Usman
Machine: Slitted Qty:
Machine:
Kgs Kgs Pcs
SLL
271.88
Kgs
0.00
Kgs
271.88 243.00
Kgs
28.88 55000
Kgs
Kgs
Pcs
S-2 235.00
Kgs
Core Weight:
5.00
Kgs
Expected Slitted wt:
230
Kgs
Actual Slitted wt:
230
Kgs
0
Kgs
52500
Pcs
220.40
Kgs
220
Kgs
0
Kgs
52200
Pcs
Kgs
Diffference: Approx. Slitting Qty:
Machine: Expected bag making wt: Kgs
Actual Bag Making wt:
Kgs
Difference:
Kgs
Approx. Bag Making Qty:
Total Wastage Waste Types
Weights
Printed)
3
3 Kgs
ore Weight
0.20 + 1
1.20 Kgs
0.00
0.00 Kgs
0.00
0.00 Kgs
m Waste
+ Trim Waste Overall Waste
1+7
8.00 Kgs
4+6
10.00 Kgs
22.2
22.2 Kgs
FINAL JOB CARD Customer Order Qty:
50000
Pcs
Cust.Name: Ahmad Foods Job Name: Ahmad Foods Tomato Ketchup 1-Kg Spout Stand Pouch Start Time
Setting Time
Cleaning Time
Printing Time
11:30 AM
1 Hours
1 Hours
1.5 Hours
Direct
Reverse
Repeat
✓
Mode of Print:
One Up Size:
Order:
R.W
C.O.L
Circumference
610 x 1
170 x 3
510 Film Store
S.No.
Films
PET Alu. Foil Sp PET Ny PE
1 2 3 4
Size
Guage
Material Consumed
(mm)
(microns)
( Kgs )
640 700 680 640
12 7 15 135
118.21 129 92 659
PRINTING Date:
28.11.13
Day
Shift:
InK Pure (Wet):
52.3
kgs
InK Mix (Wet):
9.9
kgs
Medium (Wet):
5.2
kgs
Chemicals Wet (UVA):
81.2
kgs
148.60
kgs
Total Wet (Ink+Med+Chemical):
Expected Dry Ink+Med+Chem:
REWINDING Date:
30 Nov & 3 Dec 2013
Shift:
Day & Night
Print Waste:
Printed Material:
4.00
Kgs
127.00
Kgs
Core Weight:
1st LAMINATION Date:
6 & 12 Dec 2013 Rewinded Material:
Shift: Day & Night 122.30
Operator: Layer Material:
Kgs
Adhesive: (SBL): Adhesive: (SLL):
Adhesive Total: 2nd LAMINATION Date:
Shift:
18.12.13
1st Lamination Report wt:
219
Night
Operator: Layer Material:
Kgs
Resin: Hardener: Adhesive Total:
3rd LAMINATION Date:
19.12.13
2nd Lamination Report wt:
Night
Shift: 309
Kgs
Operator: Layer Material:
Resin: Hardener: Adhesive Total:
SLITTING Date:
Shift:
20.12.13 Print Waste:
Final Lamination Report wt:
Day & Night
6.20
Kgs
965.00
Kgs
Trim Waste:
Bag MAKING Date:
Shift:
21.12.13
Day
Slitted Material Used:
161.00
Kgs
Remaining Stock (Reels): Remaining Stock (Inner): Total Remaining Stock:
601.00 140.00 741.00
kgs
Process Waste: Trim Waste: Total Waste:
kgs kgs
DISPATCH Dispatch Dates:
Work Stations Printing: Found at Rewinding:
Net Disp.Qty:
Pcs
1st Lamination: 2nd Lamination: 3rd Lamination
Net Disp.Qty:
Kgs
Found at Slitting: Bag Making: Total:
Yet Not Dispached
FINAL JOB CARD
End Time
Business Unit:
BU 4
STS No.
1184
Lot No:
3417
Total Time 4 Hours
3:30 PM
( included 30min Break)
New
Modified
✓ Print Area
Colors
610
7
J.O Date:
2/11/2013
Machine:
G-9
Material Consumed ( Kgs )
118.21 129 92 659
PRINTING Gulzar
Operator:
122.35
Kgs
0 2.3
Kgs
Expected Printed Weight:
120.05
kgs
Actual Printed Weight:
127.00
Kgs
6.95
Kgs
55744
Pcs
Material Consumed: Sett. Waste ( Plain): Process Waste (Printed):
Difference:
4.14
Kgs
Expected Printed Quantity:
REWINDING Operators:
Islam, Naveed, Mudasir
Machines:
S-3 & S-4
4
Kgs
Expected Rewinding wt:
119.00
kgs
Actual Rewinding wt:
122.30
kgs
3
kgs
53681
Pcs
Difference: Expected Rewinded Qty:
1st LAMINATION Materials:
Shakeel & Irfan
129
Kgs
Machine:
PET + Alu Foil
SLL SBL
Laminated Quantity:
269.30
Kgs
Waste (Process):
14.00
Kgs
255.30
Kgs
255 0
Kgs
58761
Pcs
Expected Lamination wt:
7 11
Kgs
Actual Lamination wt:
Kgs
Difference:
18
Kgs
Expected Lamination Qty:
Kgs
2nd LAMINATION Materials:
Shakeel 93
Kgs
PET + Alu Foil + Sp PET
SLL
Laminated Quantity:
320.11
Kgs
Waste (Process):
11.00
Kgs
309.11 309 0 49195
Kgs
Expected Lamination wt:
5.05 3.06 8.11
Machine:
kgs
Actual Lamination wt:
kgs
Difference:
kgs
Expected Laminated Qty:
Kgs Kgs Pcs
3rd LAMINATION Materials:
Shakeel 659
PET / Alu Foil / Sp PET / Ny PET
SLL
Laminated Quantity:
977.55
Kgs
Waste (Material Variation):
7.00 5.00
Kgs
Expected Lamination Qty:
965.55
Kgs
Kgs
Actual Lamination wt. Difference
Kgs
Expected Laminated Qty:
965 0 48036
Kgs
Kgs
Kgs
Waste (Process):
5.93 3.62 9.55
Machine:
Kgs
Kgs Pcs
SLITTING Operator: 70.00
Machine:
Ameer Ali & Waheed
S-4
Slitted Qty:
888.80
Kgs
Core Weight:
21.00
Kgs
Expected Slitting wt:
867.80
Kgs
Actual Slitting wt:
867.30
Kgs
Difference:
0 43173
Kgs
Kgs
Expected Slitting Qty:
Pcs
Bag MAKING Operator:
Machine: Production wt:
12.00 12.00 24.00
M-1 161.00
Kgs
5200
Pcs
Kgs Kgs Kgs
Production Quantity:
Total Wastage Waste Types Setting (Plain) + Process Waste (Printed)
Weights 0 + 2.3
2 Kgs
4+4
8.00 Kgs
Process Waste
14
14.00 Kgs
Process Waste
11
11.00 Kgs
7+5
12.00 Kgs
Print Waste + Trim Waste
6.2 + 70
76.20 Kgs
Process Waste + Trim Waste
12 + 12
24.00 Kgs
147.2
147.2 Kgs
Print Waste + Core Weight
Material Variation + Process Waste
Overall Waste
Related Documents c2h70
Final Job Card Format 2g5y4u
December 2019 132
New Job Card Format n6k2h
October 2019 69
Bin Card Format Excel v3i8
October 2019 807
Sample Auto Workshop Job Card 2q3b1u
October 2019 73
Dms Demo - Job Card Flow 3a3i23
December 2021 0
Final Report Card Comments 1h3936
December 2019 84More Documents from "Syed Mujtaba Ali Bukhari" 6t6y54
Steam Tracing 4f5b5v
December 2019 90
Battery Handbook - 44h4z
January 2021 0
Final Job Card Format 2g5y4u
December 2019 132
Internal Audit Checklist (fsms) 2g6z2a
August 2021 0
Works Manager Job Description 2p5xr
October 2019 103