Cdj 200 Service Manual 3g2w5d

ORDER NO.

RRV3095 CDJ-200

COMPACT DISC PLAYER

CDJ-200 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model

Type

Power Requirement

CDJ-200

KUCXJ

AC120V

CDJ-200

RLTXJ

AC110-120V/AC220-240V

CDJ-200

WYXJ

AC220-240V

CDJ-200

RFXJ

AC110-120V/AC220-240V

Remarks

NECESSARY INFORMATION FOR DHHS RULES MARKED ON THE TOP COVER BELOW: CAUTION – LASER RADIATION WHEN OPEN. DO NOT STARE INTO BEAM

For details, refer to "Important Check Points for good servicing".

PIONEER CORPORATION

4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2005 T-IZY MAR. 2005 printed in Japan

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SAFETY INFORMATION A

This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65

B

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or be of identical designation.

(slow operating fuse) on PCB indicate that replacement parts must

REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou de remplacement doivent avoir la même désignation.

(fusible de type lent) sur CCI indiquent que les pièces

(FOR USA MODEL ONLY)

C

1. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

D

Reading should Leakage not be above current 0.5 mA tester

Device under test E

Test all exposed metal surfaces

Also test with plug reversed (Using AC adapter plug as required)

Earth ground

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a > on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

AC Leakage Test F

2

CDJ-200 1

2

3

4

5

6 IMPORTANT

7

8

LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 780 – 785 nm

THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON.

A

WARNING ! THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS.

B

LABEL CHECK (for RLTXJ, WYXJ and RFXJ types) for WYXJ

for WYXJ

for RLTXJ

for RFXJ C

D

Additional Laser Caution

1. Laser Interlock Mechanism The position of the switch (S1901) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode∗ the interlock mechanism will not function. Laser diode oscillation will continue, if pin 41 of TC94A15FG (IC105) on the MAIN Assy is connected to GND, or else the terminals of Q105 are shorted to each other (fault condition).

(Printed on the chassis)

E

2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam. ∗ : See page 51.

F

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CDJ-200 5

6

7

8

1

2

3

4

[Important Check Points for Good Servicing] A

In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.

1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise. B

3 Make sure the soldering of repaired locations is properly performed. When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.

C

7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary. D

0 Safe environment should be secured during servicing. When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.

2. Adjustments To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.

3. Lubricants, Glues, and Replacement parts Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.

E

4. Cleaning For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.

5. Shipping mode and Shipping screws To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. F

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CDJ-200 1

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CONTENTS 1. SPECIFICATIONS .............................................................................................................................................6 2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8 2.1 PACKING SECTION ...................................................................................................................................8 2.2 EXTERIOR SECTION ..............................................................................................................................10 2.3 CONTROL SECTION...................................................................................................................12 2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16 3.1 BLOCK DIAGRAM....................................................................................................................................16 3.2 OVERALL WIRING DIAGRAM .................................................................................................................18 3.3 MAIN ASSY (1/2)......................................................................................................................................20 3.4 MAIN ASSY (2/2)......................................................................................................................................22 3.5 RLYB ASSY ..............................................................................................................................................23 3.6 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS ..............................................................................24 3.7 JACK ASSY ..............................................................................................................................................26 3.8 ACIN, TRNS, SLMB, SECB and REGB ASSYS .......................................................................................28 3.9 VOLTAGES................................................................................................................................................30 3.10 WAVEFORMS.........................................................................................................................................32 4. PCB CONNECTION DIAGRAM ......................................................................................................................34 4.1 JACK ASSY ..............................................................................................................................................35 4.2 MAIN and RLYB ASSYS...........................................................................................................................36 4.3 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS ..............................................................................38 4.4 ACIN, TRNS, SLMB, SECB and REGB ASSYS .......................................................................................42 5. PCB PARTS LIST ............................................................................................................................................46 6. ADJUSTMENT ................................................................................................................................................50 7. GENERAL INFORMATION .............................................................................................................................51 7.1 DIAGNOSIS..............................................................................................................................................51 7.1.1 SERVICE MODE ................................................................................................................................51 7.1.2 POWER ON SEQUENCE ..................................................................................................................58 7.1.3 DISASSEMBLY ..................................................................................................................................59 7.2 PARTS ......................................................................................................................................................64 7.2.1 IC........................................................................................................................................................64 7.2.2 FL .......................................................................................................................................................76 8. FACILITIES .........................................................................................................................................77

A

B

C

D

E

F

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CDJ-200 5

6

7

8

1

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3

4

1. SPECIFICATIONS A

B

• KUCXJ type 1. General

• RLTXJ, RFXJ types 1. General

System..............................Compact disc digital audio system Power requirements.....................................AC 120 V, 60 Hz Power consumption.......................................................14 W Operating temperature............+5˚C – +35˚C (+41˚F – +95˚F) Operating humidity...............................................5 % – 85 % (There should be no condensation of moisture.) Weight..............................................................3.2 kg (7.1 lb) Dimensions.........................216 (W) × 292 (D) × 99.5 (H) mm 8 – 1/2 (W) × 11 –1/2 (D) × 3 – 15/16 (H) in

System........................... Compact disc digital audio system Power requirements .... AC 110-120 V/220-240 V, 50/60 Hz Power consumption ..................................................... 16 W For Taiwan: 17 W Operating temperature .................................. +5°C – +35°C Operating humidity ........................................... 5 % – 85 % (There should be no condensation of moisture.) Weight ........................................................................3.2 kg Dimensions ...................... 216 (W) x 292 (D) x 99.5 (H) mm

2. Audio section

2. Audio section

Frequency response........................................4 Hz – 20 kHz Signal-to-noise ratio..........................110 dB or more (JEITA) Distortion.................................................... .0.006 % (JEITA)

3. Accessories

3. Accessories • Operating instructions........................................................1 • Power cord........................................................................ 1 • Audio cable....................................................................... 1 • Control cable..................................................................... 1 • Forced eject pin (housed in a groove in the bottom )... 1 • Limited warranty................................................................ 1 C

NOTE: Specifications and design are subject to possible modification with-out notice.

• Operating instructions ..................................................... • Power cord ...................................................................... • Audio cable ..................................................................... • Control cable ................................................................... • Forced eject pin (housed in a groove in the bottom )... NOTE: Specifications and design are subject to possible modification with-out notice.

System.......................... Compact disc digital audio system Power requirements .................... AC 220-240 V, 50/60 Hz Power consumption ..................................................... 16 W Operating temperature .................................. +5°C – +35°C Operating humidity ............................................ 5 % – 85 % (There should be no condensation of moisture.) Weight ....................................................................... 3.2 kg Dimensions ..................... 216 (W) x 292 (D) x 99.5 (H) mm

• You can find the voltage selector switch on the bottom plate of the unit. The factory setting for the voltage selector is 220 – 240 V. Please set it to the correct voltage for your country or region. • For Taiwan, please set to 110 – 120 V before using. Before changing the voltage, disconnect the AC power cord. Use a medium size screwdriver to change the voltage selector switch. 220-240V

2. Audio section Frequency response...................................... 4 Hz – 20 kHz Signal-to-noise ratio ....................... 110 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA)

110-120V

3. Accessories E

• Operating instructions ..................................................... • Power cord ...................................................................... • Audio cable ..................................................................... • Control cable ................................................................... • Forced eject pin (housed in a groove in the bottom )...

1 1 1 1 1

NOTE: Specifications and design are subject to possible modification with-out notice.

F

6

CDJ-200 1

2

1 1 1 1 1

Voltage selector (RLTXJ, RFXJ types only)

• WYXJ type 1. General

D

Frequency response...................................... 4 Hz – 20 kHz Signal-to-noise ratio ....................... 110 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA)

3

4

5

6

7

8

Accessories Power cord (KUCXJ : ADG7021) (RLTXJ : ADG1154) (WYXJ : ADG1154) (RFXJ : ADG7097)

Audio cable (VDE1064 or XDE3045) L= 1.5m

Control cable (ADE7108 or XDE3063) L= 1 m

A

Forced eject pin (housed in a groove in the bottom ) (DEX1008)

B

C

D

E

F

7

CDJ-200 5

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7

8

1

2

3

4

2. EXPLODED VIEWS AND PARTS LIST NOTES: A

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING SECTION

10 B

3

2

1

12

C

7

6 KUCXJ Only

8

9 5 D

4

E

11

F

13

8

CDJ-200 1

2

3

4

5

6

7

8

(1) PACKING SECTION PARTS LIST Mark No. >

1 2 3 4 5

Description

Part No.

Power Cord Audio Cable Control Cable Forced Eject Pin Operating Instructions

See Contrast table (2) VDE1064 or XDE3045 ADE7108 or XDE3063 DEX1008 See Contrast table (2) See Contrast table (2) DRM1262 AHG7117

9

Limited Warranty Seat Polyethylene Bag (0.06 x 230 x 340) Packing Sheet

10 11 12 13

Pad A Pad B Pad C Packing Case

DHA1638 DHA1639 DHA1640 See Contrast table (2)

NSP 6 NSP 7 NSP 8

A

AHG7015 B

(2) CONTRAST TABLE CDJ-200/KUCXJ, RLTXJ, WYXJ and RFXJ are constructed the same except for the following: Mark No. > NSP

1 5 6 13

Symbol and Description Power Cord Operating Instructions Limited Warranty Packing Case

C

CDJ-200/ KUCXJ

CDJ-200/ RLTXJ

CDJ-200/ WYXJ

CDJ-200/ RFXJ

ADG7021 DRB1377 ARY7043 DHG2495

ADG1154 DRB1378 Not used DHG2496



D

E

F

9

CDJ-200 5

6

7

8

1

2

3

4

2.2 EXTERIOR SECTION Refer to "2.3 CONTROL SECTION".

23 A K

18

40

40 43

A J

1

32 C

B

36

I

25

21

M

35

L

34

40

RLTXJ, RFXJ Only

WYXJ Only 40

K

41

41

39

32

10

I

G J

5

K

38 B

C

3 14

22

N

20 9

31

H

8

40

17

15

41

41

F F

29 27

41 4

28

6

41 33

40 41

G

J

37 41

41

16

L

D

I

11

27 D

29

42

H

E

41

29 24

A

27 L

B

M

41

41 E

M D

13

E

29

27

F

SIDE

NON- SIDE

Refer to "2.4 SLOT-IN MECHANISM SECTION".

30 41

B

7

C

2 12

A

19

41 26

19

10

41

CDJ-200 1

2

3

4

41

5

6

7

8

(1) EXTERIOR SECTION PARTS LIST Mark No.

> >

Description

Mark No.

Part No.

1 2 3 4 5

MAIN Assy RLYB Assy JACK Assy ACIN Assy TRNS Assy

DWG1587 DWX2429 DWX2433 See Contrast table (2) See Contrast table (2)

6 7 8 9 10

SLMB Assy SECB Assy REGB Assy Fuse (FU11) Power Transformer (T22)

DWS1355 DWR1394 DWR1393 See Contrast table (2) See Contrast table (2)

11 12 13 14 15

24P Flexible Cable 32P Flexible Cable 24P Flexible Cable 9P Flexible Cable Earth Lead Unit/300V

DDD1275 DDD1276 DDD1278 DDD1279 DDF1032

Connector Assy Power Button Silicone Sheet D5 L Insulator Protector

PF03PP-B17 DAC2254 DEB1456 DEC2250 DEC2808

PU Caution PCB Stay

DEC2856 DNH2640

16 17 NSP 18 19 20 21 22

23 24 25

Description

Part No.

Heatsink Trans. Plate Card Spacer

DNH2641 DNH2670 DNK2769

Chassis Damper Earth Spring Float Spring G5 FPC Guard

See Contrast table (2) CNV6011 DBH1398 DBH1494 DBK1282

31 32 33 34 35

Mecha Plate Nyron Rivet (3 x 4.5) Cord Clamper Caution Label HE Caution Label

DNH2642 RBM-003 RNH-184 See Contrast table (2) See Contrast table (2)

36 37 38 39 40

Caution Label Nut M12 DM Screw Screw Screw

See Contrast table (2) DBN1012 DBA1260 BBZ40P060FTC BBZ30P060FTC

41 42 43

Screw Jumper Wire 6P(J904) 15P Flexible Cable

BPZ30P080FTC D20PDY0610E DDD1277

NSP 26 27 28 29 30

A

B

C

(2) CONTRAST TABLE CDJ-200/KUCXJ, RLTXJ, WYXJ and RFXJ are constructed the same except for the following: CDJ-200/ KUCXJ

CDJ-200/ RLTXJ

CDJ-200/ WYXJ

CDJ-200/ RFXJ

DWR1388 DWR1391 REK1111

DWR1389 DWR1392 Not used

DWR1387 DWR1391 Not used

DWR1389 DWR1392

>

4 ACIN Assy 5 TRNS Assy 9 Fuse (FU11 : 2.0A/125V)

>

9 Fuse (FU11 : T1AL250V)

Not used

REK1022

REK1022

REK1022

>

10 Power Transformer (T22)

DTT1172

DTT1171

DTT1171

DTT1171

NSP

26 34 35 36

DNK4423 Not used Not used Not used

DNK4424 Not used Not used PRW1018

DNK4386 PRW1233 VRW1094 Not used

DNK4427 Not used Not used DRW2248

Mark No.

Symbol and Description

Chassis Caution Label HE Caution Label Caution Label

D

Not used

E

F

11

CDJ-200 5

6

7

8

1

2

3

4

2.3 CONTROL SECTION 21

A

Dyefree GEM1036 (ZLX-ME413A)

22

23

27

B

34

34

20

5

28

G 33 D 16

35 C

19

18

D

9

E

8

34 25

A

26 15

3

13

B

24

D

10

A

2

12 30

36

E

C

H 34

SIDE

NON- SIDE

29

31

B

E

C

6

34

7

F

F

14

11

34

34 4

To MAIN CN105

C D 37

1 38

34

34

17

E

34

12

34

CDJ-200 1

2

3

4

5

6

7

8

CONTROL SECTION PARTS LIST Mark No.

Description

Part No.

1 2 3 4 5

DISP Assy KSWB Assy INDB Assy SLDB Assy JLED Assy

DWG1588 DWS1356 DWX2438 DWX2430 DWX2432

6 7 8 9 10

JOGB Assy 15P Flexible Cable PLAY Button SEARCH Button LOOP Button

DWX2431 DDD1277 DAC2244 DAC2245 DAC2246

11 12 13 14 15

RELOOP Button BEAT LOOP Button TIME Button EJECT Button JET Button

DAC2270 DAC2271 DAC2249 DAC2253 DAC2266

16 17 18 19 20

Slide Sheet (GRAY) Earth Plate Vessel Sheet Control A Control B

DAH2374 DBK1224 DEC2751 DNK4384 DNK4385

21 22 23 24 25

Jog Dial POM Ring Jog Lens Front Lens Reflector

DNK4387 DNK4388 DNK4389 DNK4390 DNK4391

26 27 28 29 30

BEAT Lens Display Slide Knob (SILVER) TEMPO Button Assy TEMPO Button

DNK4392 DNK4492 DNK4448 DXA2014 DAC2258

31 32 33 34 35

TEMPO Lens ••••• Nut M9 Screw JOG Washer

DNK4421

36 37 38

Jumper Wire 3P Jumper Wire 4P Jumper Wire 6P

D20PDY0305E D20PDY0405E D20PDY0610E

A

B

C

D

DBN1008 BPZ30P080FTC DBF1002

E

F

13

CDJ-200 5

6

7

8

1

2

3

4

2.4 SLOT-IN MECHANISM SECTION Grease GYA1001 (ZLB-PN397B)

A

1

11

20 21 Dyefree GEM1036 (ZLX-ME413A) 9

23 10

18 17 Grease GYA1001 (ZLB-PN397B)

7

B

22

24

13

14

19 C


8


15

Cleaning liquid : GEM1004 Cleaning paper : GED-008

25

To RLYB CN12 (Pickup)

16

3

4 5 To RLYB CN16 (Loading Motor)

12

D

25 To RLYB CN14 (Stepping Motor)

25

Grease GYA1001 (ZLB-PN397B)

6

27 2

25

31

Note: The TM. Assy 03-S is supplied only in assembly form, not as a single part.

E

To MAIN CN102 (Spindle Motor)

26

28 F

30

14

CDJ-200 1

2

3

4

SIDE

29

NON- SIDE

30

5

6

7

8

SLOT-IN MECHANISM SECTION PARTS LIST Mark No.

Description

Part No.

NSP 1 2 3 NSP 4 NSP 5

Slot-in Mecha SV Assy TM. Assy 03-S DC Motor Assy-S Worm Gear DC Motor S (ROHS)

DXA2005 VXX2909 DXX2510 DNK3910 DXM1230

6 7 8 9 10

Connector Assy Clamp Spring Guide Spring SW Lever Spacer SV Loading Lever

PF02PY-B22 DBH1374 DBH1375 DEC2831 DNK3406

11 12 13 14 15

Main Cam Disc Guide Clamp Arm Eject Lever Lever AP


16 17 18 19 20

Lever BP Loading Gear Drive Gear Loading Base SV SW Lever SV1


21 22 23 24 25

SW Lever SV2 Gear Holder SV Clamper 04 Assy Screw Floating Rubber (SI)

DNK4371 DNK4372 DXB1859 BPZ20P060FTC VEB1351

26 27 28 29 30

Float Base 04 Assy Spacer POR (T3) Vessel Cushion A Vessel Cushion B Vessel Cushion C

DXB1838 DEB1566 DEC2852 DEC2853 DEC2854

31

Front Sheet

DED1132

A

B

C

D

E

F

15

CDJ-200 5

6

7

8

1

2

3

4

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM A

TM. ASSY 03-S (VXX2909) SPINDLE MOTOR 04

STEPPING MOTOR 04

B PICKUP ASSY

DC MOTOR ASSY-S (DXX2510)

C

L SLMB ASSY

COMPARATOR

B

RLYB ASSY

D

N

REGB ASSY

DIGITAL OUT

CONTROL

E

For KUCXJ, WYXJ

M SECB ASSY

J

ACIN ASSY

J2

K For RLTXJ, RFXJ

TRNS ASSY

S2 BROWN

S1

VIOLET

F

J3

BLUE

J

ACIN ASSY

16

CDJ-200 1

2

3

4

5

6

7

8

A

A

MAIN ASSY

B

PHONES

C

AUDIO OUT

I

JACK ASSY

D

D

E

KSWB ASSY

F C

E

INDB ASSY

SLDB ASSY

DISP ASSY

F

H

G

JOGB ASSY

JLED ASSY 17

CDJ-200 5

6

7

8

1

2

3

4

3.2 OVERALL WIRING DIAGRAM A

3

SPINDLE MOTOR 04

TM. ASSY 03-S (VXX2909)

SLOT-IN MECHA SV ASSY (DXA2005)

B

1 2 4 5 6 7 8 9 10 11 12

(S) (S) (S) (S)

STEPPING MOTOR 04

(F) (F) (T) (T)

B RLYB ASSY (DWX2429)

(RF) (RF) (T)

PICKUP ASSY

C

(T) (RF) (RF)

DC MOTOR ASSY-S (DXX2510) D

L FOR KUCXJ, WYXJ POWER CORD KUCXJ : ADG7021 WYXJ : ADG1154

SLMB ASSY (DWS1355)

J

ACIN ASSY (KUCXJ : DWR1388) (WYXJ : DWR1387)

K TRNS ASSY (KUCXJ, WYXJ : DWR1391) (RLTXJ, RFXJ : DWR1392)

KUCXJ : XKP3042 WYXJ : XKP3041

POWER CORD RLTXJ : ADG1154 RFXJ : ADG7097

J ACIN ASSY (RLTXJ, RFXJ : DWR1389)

FOR RLTXJ, RFXJ (RF) (T)

F

: RF DATA SIGNAL ROUTE

ASSY N REGB (DWR1393)

E

ASSY M SECB (DWR1394)

: TRACKING DATA SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE (S) : STEPPING SERVO LOOP LINE (T)

18

CDJ-200 1

2

3

4

5

6

7

8

A

D

E INDB ASSY (DWX2438)

C

A A 1/2, A 2/2

F

ASSY H JOGB (DWX2431)

DISP ASSY (DWG1588)

MAIN ASSY (DWG1587)

B

ASSY G JLED (DWX2432)

KSWB ASSY (DWS1356)

C

SLDB ASSY (DWX2430)

D

L AUDIO OUT

I

R

JACK ASSY (DWX2433)

E PHONES

÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. ÷ : The power supply is shown with the marked box. 19

CDJ-200 5

6

F

7

8

1

2

3

4

3.3 MAIN ASSY (1/2)

A 1/2 MAIN ASSY (DWG1587)

C

CN501

A

B

UPDATE CONNECTOR

(D)

(D)

(D)

(D)

C

(D)

D

A 2/2

E

A 2/2 CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. DEK1092- 466.200 MFD, BY LITTELFUSE INK. FOR IC123. (RF) (T)

F

: RF DATA SIGNAL ROUTE

(D)

: TRACKING DATA SIGNAL ROUTE

: AUDIO DATA SIGNAL ROUTE

(F)

: FOCUS SERVO LOOP LINE (T) : TRACKING SERVO LOOP LINE (S) : STEPPING SERVO LOOP LINE

A 1/2 20

: AUDIO SIGNAL ROUTE (L ch) : AUDIO SIGNAL ROUTE (Digital)

CDJ-200 1

2

3

4

5

6

I

7

8

M CN905

CN701

A

2

1

(RF) (RF)

(RF)

(T)

(T)

(RF)

B

(S) (S) (S) (S)

9

7

6

12

8

C

5 3

13

4 (F)

10

(F) (T) (T)

(D)

14

(RF) (RF) (T)

(F)

(T) (F)

(RF) (T)

D (T) (RF)

(S) (S)

(S) (S)

B

CN11

(S) (S) (S) (S)

E

11 (F)

15 16

(F) (T)

(T)

To SPINDLE MOTOR 04

F

A 1/2 21

CDJ-200 5

6

7

8

1

2

3

4

3

4

3.4 MAIN ASSY (2/2) A

A 2/2 MAIN ASSY (DWG1587)

B

C

A 2/2 A 2/2

D

E

F

A 2/2 22

CDJ-200 1

2

5

6

7

8

3.5 RLYB ASSY (RF) (T)

: RF DATA SIGNAL ROUTE : TRACKING DATA SIGNAL ROUTE

A

(F)

: FOCUS SERVO LOOP LINE (T) : TRACKING SERVO LOOP LINE (S) : STEPPING SERVO LOOP LINE

B RLYB ASSY (DWX2429) (S) (S) (S) (S)

(S) (S) (S) (S)

To STEPPING MOTOR 04

To DC MOTOR ASSY-S

(S)

L

(S)

B

CN1901

(S) (S)

A 1/2 CN101

C

(F)

(F)

(F)

(F) (T)

(T)

(T)

(T)

(RF)

(RF) (RF) (T)

(RF) (T)

(T)

(T)

(RF) (RF)

(RF) (RF)

D

(T) (T) (F) (F)

(T) (T) (RF) (RF)

E

To PICKUP ASSY CN1

(T) (T) (F)

F

(F)

B 23

CDJ-200 5

6

7

8

1

2

3

4

3.6 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS

D KSWB ASSY (DWS1356)

C DISP ASSY (DWG1588)

INDB ASSY (DWX2438)

A

E

B

C

D

E

F

SLDB ASSY (DWX2430)

F

C D E F 24

CDJ-200 1

2

3

4

5

6

7

8

DISP ASSY S501 : EJECT (0) S502 : TEMPO ±6/±10/±16 S503 : MASTER TEMPO S504 : TEXT MODE S505 : TIME MODE S506 : AUTO CUE S507 : BEAT LOOP LOOP S508 : RELOOP/EXIT S509 : JET S510 : WAH DIGITAL JOG BREAK S511 : ZIP S512 : HOLD/RESET S513 : OUT/OUT ADJUST S514 : IN/REAL TIME CUE/HOT LOOP

KSWB ASSY S601 : PLAY/PAUSE (6) S602 : CUE S603 : ¡ SEARCH S604 : 1 S605 : ¢ TRACK SEARCH S606 : 4 S607 : = FOLDER SEARCH S608 : + JOGB ASSY S600 : JOG (–REV

A

FWD+)

B

A 1/2 CN105

C

D

H JOGB ASSY (DWX2431)

E

F

G JLED ASSY (DWX2432)

C G H 25

CDJ-200 5

6

7

8

1

2

3

4

3

4

3.7 JACK ASSY A

I

JACK ASSY (DWX2433)

B

A 1/2 CN104

C

D

E

F

I 26

CDJ-200 1

2

5

6

7

8

A : AUDIO SIGNAL ROUTE (L ch)

B

L AUDIO OUT R

C

D

PHONES

E

F

I 27

CDJ-200 5

6

7

8

1

2

3

4

3.8 ACIN, TRNS, SLMB, SECB and REGB ASSYS A

• NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.

ASSY K TRNS (KUCXJ, WYXJ : DWR1391) (RLTXJ, RFXJ : DWR1392)

FOR RLTXJ, RFXJ

J

B

ACIN ASSY (RLTXJ, RFXJ : DWR1389) T22 POWER TRANSFORMER : DTT1171

S1 : POWER (ON/OFF) S2 : VOLTAGE SELECTOR

FU11 : REK1022 (T1AL250V)

C

FU11 KUCXJ : REK1111 (2.0A/125V) WYXJ : REK1022 (T1AL250V)

S1 : POWER (ON/OFF) T22 POWER TRANSFORMER KUCXJ : DTT1172 WYXJ : DTT1171

KUCXJ : XKP3042 WYXJ : XKP3041

D

J

ACIN ASSY (KUCXJ : DWR1388) (WYXJ : DWR1387)

FOR KUCXJ, WYXJ

E

B

CN15

L

SLMB ASSY (DWS1355)

F

J K L 28

CDJ-200 1

2

3

4

5

6

7

8

A : AUDIO SIGNAL ROUTE (Digital)

M SECB ASSY (DWR1394) N

B

REGB ASSY (DWR1393)

A 1/2 CN103

C

D

CONTROL

E

DIGITAL OUT

F

K M N 29

CDJ-200 5

6

7

8

1

2

3

4

3.9 VOLTAGES A A

MAIN ASSY IC105 (TC94A15FG-K)

IC101 (NJM2374AD) Pin Voltage (V) 1 7.92 2 3.56 3 0.873 4 -0.01 5 1.218 6 8.01 7 7.95 8 7.93 IC102 (NJM2374AM-TFB)

B

Pin Voltage (V) 1 7.11 2 0.389 3 -6.00 4 -6.76 5 -5.56 6 7.13 7 7.11 8 7.11 IC104 (PQ1M335M2SPQ-TRB)

C

Pin Voltage (V) 1 1.21 2 0 3 5 4 5 5 3.29 IC106 (NJU7016M-TFB) Pin Voltage (V) 1 174.2m 2 166.4m 3 169.7m 4 0 5 1.667 6 1.979 7 1.642 8 3.23

D

IC108 (NJU7016M-TFB) Pin Voltage (V) 1 1.617 2 1.617 3 1.617 4 0.01 5 1.617 6 1.678 7 1.678 8 3.34 IC109 (BH2220FVM-TLB)

E

Pin Voltage (V) 1 2.23 2 1.110 3 0.2m 4 3.24 5 0 6 71.2m 7 64.3m 8 102.2m IC110 (NJM2880U1-05-TLB)

F

Pin Voltage (V) 1 7.13 2 0 3 1.262 4 5 5 7.13

IC107 (BD7907FS-TBB)

IC117 (K4S641632H-TC75-K)

Pin Voltage (V) 1 2.41 2 2.41 3 2.40 4 2.40 5 2.39 6 2.39 7 0.532 8 0 9 0.682 10 7.23 11 0.678 12 0 13 0 14 0 15 0 16 0 17 0 18 0.682 19 7.23 20 7.23 21 1.624 22 2.2m 23 3.2 24 1.675 25 0 26 1.642 27 1.616 28 1.896 29 0.909 30 7.23 31 7.23 32 7.13 33 0 34 6.74 35 6.50 36 3.80 37 3.43 38 0 39 0 40 0 41 0 42 0 43 0 44 7.23 45 3.50 46 3.71 47 3.59 48 3.63 49 3.25 50 3.25 51 7.23 52 1.612 53 1.641 54 4.80

Pin Voltage (V) 1 3.23 2 0.32 3 3.25 4 0.227 5 0.206 6 0 7 0.185 8 0.206 9 3.25 10 0.208 11 0.206 12 0.198 13 0.211 14 3.25 15 0.18m 16 3.25 17 3.24 18 3.24 19 3.24 20 1.0m 21 1.0m 22 2.0m 23 3.25 24 3.25 25 3.25 26 1.8m 27 3.25 28 0 29 3.26 30 1.0m 31 3.26 32 1.2m 33 3.26 34 1.2m 35 2.0m 36 0 37 3.26 38 1.634 39 1.0m 40 0 41 0 42 0.335 43 3.23 44 0.399 45 0.530 46 0 47 0.305 48 0.489 49 3.23 50 0.574 51 0.301 52 0 53 0.495 54 0

IC114 (NJM2903M-TLB)

IC121 (MM1561JF-TFB)

Pin Voltage (V) 1 1.521 2 1.638 3 1.638 4 0 5 1.832 6 1.678 7 1.722 8 3.23 IC115 (M51957BFP-TFB)

Pin Voltage (V) 1 1.823 2 1.395 3 0 4 0.540 5 3.34 6 0 7 3.33

Pin Voltage (V) Pin Voltage (V) 1 0.15 51 1.630 2 3.06 52 0 3 185.3m 53 2.42 4 3.29 54 1.617 5 0.01m 55 1.603 6 2.94 56 1.797 7 1.097 57 1.633 8 35.5m 58 1.636 9 20.5m 59 3.29 10 0 60 1.697 11 3.29 61 1.635 12 1.807 62 1.638 13 3.29 63 1.612 14 1.642 64 1.669 15 1.621 65 0 16 0.488 66 0 17 1.642 67 1.86 18 1.642 68 0 19 1.638 69 0 20 0.615 70 3.3 21 1.766 71 0 22 1.627 72 0 23 1.628 73 1.509 24 0 74 1.592 25 1.656 75 3.29 26 0 76 0 27 1.635 77 1.598 28 1.680 78 3.29 29 3.3 79 1.606 30 1.463 80 1.587 31 1.638 81 0 32 1.477 82 0.04 33 1.671 83 0 34 0 84 3.24 35 1.632 85 3.20 36 1.278 86 3.19 37 1.278 87 3.19 38 3.3 88 3.18 39 0.521 89 3.05 40 3.28 90 3.25 41 2.19 91 3.29 42 174.3m 92 1.819 43 0 93 3.29 44 1.728 94 0 45 1.720 95 3.28 46 1.710 96 3.28 47 1.726 97 1.681 48 1.730 98 1.715 49 1.737 99 1.648 50 0.190 100 0 IC112 IC111 (TC7WU04FU-TRB) (PCM1742KE-TRB) Pin Voltage (V) 1 1.708 2 1.715 3 1.769 4 0 5 1.727 6 1.727 7 1.759 8 3.33 IC113 (TC7WU04FU-TRB) Pin Voltage (V) 1 1.628 2 1.628 3 1.609 4 0 5 1.678 6 1.678 7 1.722 8 3.23

Pin Voltage (V) 1 1.668 2 0.02m 3 1.666 4 0 5 3.33 6 5.01 7 2.52 8 2.48 9 0 10 2.49 11 2.4m 12 2.4m 13 70.8m 14 64.2m 15 3.23 16 1.489

Pin Voltage (V) 1 0 2 1.372 3 1.372 4 0 5 1.229 6 3.33 7 3.33 8 0

30

IC119 IC118 (MBM29LV800TE90PFTN-K) (DSPD56367PV150) Pin Voltage (V) 1 2.64 2 2.60 3 0.881 4 2.44 5 0.881 6 2.16 7 1.307 8 2.25 9 0 10 0 11 2.83 12 3.23 13 0 14 -102.3 15 3.23 16 155.4m 17 0 18 2.45 19 0.894 20 2.44 21 0.928 22 2.53 23 0.719 24 2.52 25 2.1 26 3.26 27 0 28 3.26 29 0.454 30 0 31 0.312 32 0.399 33 0.713 34 0.385 35 0.552 36 0.398 37 3.24 38 0.563 39 0.585 40 0.589 41 0.721 42 0.505 43 0.294 44 0.472 45 0.458 46 0 47 3.24 48 2.14

IC122 (TC7SU04FU-TLB) Pin Voltage (V) 0 1 2 1.507 3 0 4 1.851 5 3.34

Pin Voltage (V) 1 64.1m 2 3.23 3 11.6m 4 0.556 5 0.3m 6 23.5m 7 0.2m 8 3.33 9 0 10 0.2m 11 1.545 12 1.666 13 1.683 14 1.678 15 1.663 16 1.886 17 0.3m 18 1.824 19 0 20 3.35 21 0.2m 22 0.2m 23 3.27 24 3.28 25 3.35 26 0 27 1.703 28 1.895 29 3.34 30 18.4m 31 0.2m 32 0.2m 33 0.2m 34 0.2m 35 0.2m 36 0.2m 37 0.1m 38 3.35 39 0 40 0.1m 41 0.1m 42 0 43 0.1m 44 3.18 45 1.824 46 0.441 47 0 48 0.195 49 3.35 50 0 51 0 52 0.423 53 0.193 54 0 55 1.725 56 1.824 57 3.35 58 0 59 0.346 60 0.560 61 0 62 0 63 3.35 64 3.35 65 3.35 66 0 67 0.320 68 0.511 69 0.786 70 0.685 71 0 72 0.754

Pin Voltage (V) 73 0.636 74 3.35 75 0 76 0.512 77 0.221 78 0.305 79 0.439 80 3.35 81 0 82 0.502 83 0.384 84 0.325 85 0.348 86 3.35 87 0 88 0.413 89 0.396 90 0 91 3.35 92 0.361 93 0.389 94 0.200 95 3.35 96 0 97 0.739 98 0.242 99 0.378 100 1.6m 101 1.6m 102 1.7m 103 3.35 104 0 105 1.7m 106 1.7m 107 1.7m 108 1.7m 109 1.7m 110 1.7m 111 3.35 112 0 113 1.6m 114 1.6m 115 1.6m 116 1.6m 117 1.5m 118 0 119 3.35 120 0 121 1.4m 122 1.4m 123 1.3m 124 1.3m 125 1.2m 126 3.35 127 0 128 1.2m 129 3.35 130 0 131 1.3m 132 1.3m 133 1.5m 134 0.2m 135 23.7m 136 0.3m 137 3.34 138 3.34 139 0.475 140 3.33 141 3.33 142 3.33 143 71.3m 144 3.33

CDJ-200 1

2

3

4

5

A

MAIN ASSY

IC120 (SCF5249LAG120-K) Pin Voltage (V) 1 3.3 2 3.27 3 0.443 4 2.18 5 1.326 6 2.17 7 1.149 8 2.17 9 1.685 10 3.20 11 3.27 12 3.33 13 0.347 14 0.563 15 57.4m 16 3.25 17 0.545 18 0.390 19 0.394 20 0 21 0.545 22 0.662 23 0 24 0.433 25 3.25 26 0.489 27 1.8 28 2.61 29 0 30 0 31 0.710 32 2.71 33 2.64 34 3.26 35 139.5m 36 0.581 37 0 38 1.271 39 2.2m 40 2.84 41 2.76 42 2.76 43 2.76 44 3.25 45 3.25 46 41.6m 47 18.2m 48 0.469 49 0.636 50 3.26 51 0.636 52 0.402 53 0.506 54 0.486 55 0.332 56 3.27 57 0.440 58 2.5m 59 1.3m 60 0 61 1.638 62 3.25 63 1.772 64 35.6m 65 3.35 66 1.615 67 1.662 68 3.27 69 3.27 70 1.534 71 1.660 72 0

6

C

N

DISP ASSY

IC501 (PEG083A8-K)

Pin Voltage (V) 73 0 74 3.05 75 1.648 76 3.19 77 1.63 78 1.68 79 3.25 80 3.34 81 1.659 82 0 83 1.8 84 0 85 0 86 3.28 87 0 88 1.775 89 3.19 90 1.603 91 3.21 92 3.17 93 1.547 94 0 95 3.27 96 0 97 1.775 98 2.92 99 3.34 100 0 101 0 102 0 103 0 104 0 105 0 106 3.28 107 0 108 0 109 3.34 110 0 111 0 112 3.27 113 3.3 114 0 115 1.543 116 3.26 117 3.34 118 0 119 3.33 120 3.33 121 36.0m 122 0 123 3.34 124 3.27 125 1.635 126 0.971 127 2.71 128 4.56 129 3.26 130 0 131 2.19 132 2.75 133 2.72 134 2.75 135 0 136 2.74 137 2.73 138 0.774 139 2.83 140 0.766 141 1.776 142 2.80 143 0 144 3.27

7

IC506 (PST994D-T)

Pin Voltage (V) Pin Voltage (V) 1 2.39 51 -10.61 2 7.4m 52 -19.00 3 4.78 53 -17.91 4 4.78 54 -14.04 5 4.78 55 -22.6 6 0 56 -15.73 7 4.78 57 -14.93 8 79.1m 58 -16.31 9 80.1m 59 -22.4 10 80.4m 60 -24.3 11 0.7m 61 -17.86 12 80.1m 62 -24.3 13 0 63 -26.9 14 0 64 -28.7 15 0 65 -23.2 16 4.78 66 -15.13 17 0 67 -22.5 18 4.79 68 -6.94 19 0 69 -6.50 20 0 70 -15.05 21 0 71 -20.5 22 2.39 72 -14.58 23 2.03 73 -29.7 24 4.79 74 -29.7 25 0.970 75 -29.7 26 2.38 76 -27.3 27 4.78 77 -27.5 28 4.78 78 -27.5 29 4.78 79 -25.4 30 0 80 -27.4 31 0 81 -27.4 32 0 82 -27.5 33 4.77 83 -27.5 34 4.77 84 -27.5 35 4.56 85 -27.5 36 4.00 86 -27.5 37 -26.6 87 -27.5 38 -7.25 88 -27.5 39 -5.02 89 -30.0 40 -6.25 90 4.77 41 -24.0 91 2.26 42 -8.16 92 0 43 -26.7 93 4.77 44 -26.5 94 4.78 45 -24.1 95 4.78 46 -9.80 96 4.78 47 -8.23 97 0 48 -6.55 98 4.79 49 -9.61 99 4.77 50 -13.56 100 2.29

Pin Voltage (V) 1 4.78 2 0 3 4.77

8

REGB ASSY A

IC911 (BA05T) Pin Voltage (V) 1 8 2 0 3 5 IC912 (PQ15RW11) Pin Voltage (V) 1 10.5 2 7.3 3 0 4 2.57

B

C

D

E

F

31

CDJ-200 5

6

7

8

1

2

3

4

3.10 WAVEFORMS Note : The encircled numbers denote measuring point in the schematic diagram. A

A 1/2 MAIN ASSY • at play 1

• at load-out

RFO V: 500mV/div. H: 200nsec/div.

3 4 5 6

LPS1 V: 5V/div. LPS2 V: 5V/div. LO+ V: 5V/div. LO– V: 5V/div.

• at start-up

H: 500msec/div.

7

H: 500msec/div.

9

H: 500msec/div.

10

H: 500msec/div.

11

FE V: 1V/div. TE V: 1V/div. DMO V: 1V/div. INSIDE V: 5V/div.

H: 200msec/div. H: 200msec/div. H: 200msec/div. H: 200msec/div.

B 3 7 4 9 5

10

6

C

• at play 2

11

• at focus-in

AGCRF V: 500mV/div. H: 200nsec/div.

7

• at stopped

FE V: 5V/div. H: 2msec/div.

7 9 10 12

FE V: 1V/div. TE V: 1V/div. DMO V: 1V/div. LDO V: 5V/div.


7

D 9

10

12

• at load-in 3 4 E

5 6

LPS1 V: 5V/div. LPS2 V: 5V/div. LO+ V: 5V/div. LO– V: 5V/div.

• at focus-in

H: 200msec/div.

7

H: 200msec/div.

8

• at auto adjustment

FE V: 5V/div. H: 100msec/div. FOO V: 5V/div. H: 100msec/div.

7 8

H: 200msec/div.

9

H: 200msec/div.

13

FE V: 1V/div. FOO V: 1V/div. TE V: 1V/div. TRO V: 2V/div.


3 7 4

7

5

8

8

F

9 6 13

32

CDJ-200 1

2

3

4

5

6

7

8

A 1/2 MAIN ASSY • at pause 9 13 1 14

TE V: 1V/div. TRO V: 2V/div. RFO V: 1V/div. SBOK V: 5V/div.

A

• at play H: 2msec/div.

9

H: 2msec/div.

13

H: 2msec/div.

15

H: 2msec/div.

16

TE V: 1V/div. H: 1sec/div. TRO V: 2V/div. H: 1sec/div. ST1 (IC109-pin 1) V: 1V/div. H: 1sec/div. ST2 (IC109-pin 2) V: 1V/div. H: 1sec/div.

B 9

9 13

13 15 1 16 14

• at scan 9 13 1 14


• at scan H: 2msec/div.

9

H: 2msec/div.

13

H: 2msec/div.

15

H: 2msec/div.

16

9

9

13

13

C

TE V: 1V/div. H: 50msec/div. TRO V: 2V/div. H: 50msec/div. ST1 (IC109-pin 1) V: 1V/div. H: 50msec/div. ST2 (IC109-pin 2) V: 1V/div. H: 50msec/div.

D 15 1 16 14

• at track search 9 13 1 14


• at track search

H: 50msec/div.

9

H: 50msec/div.

13

H: 50msec/div.

15

H: 50msec/div.

16

9

9

13

13

1

15

TE V: 1V/div. H: 20msec/div. TRO V: 2V/div. H: 20msec/div. ST1 (IC109-pin 1) V: 2V/div. H: 20msec/div. ST2 (IC109-pin 2) V: 2V/div. H: 20msec/div.

E

F

16 14

33

CDJ-200 5

6

7

8

1

2

3

4

4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : A

1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below. Symbol In PCB Diagrams

Symbol In Schematic Diagrams B C E B C E

3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams.

Part Name

Connector

Capacitor

Transistor

B C E B

C

E B

C

SIDE A

E Transistor with resistor

B C E D

B

G S D

G S Field effect transistor

D G S

P.C.Board

Chip Part

SIDE B

Resistor array

3-terminal regulator

C

D

E

F

34

CDJ-200 1

2

3

4

L703

VR701

L705 L706 C718

C717

L701

C719 L704

L707

R

D701

Q709

D702 R707

R737

R738

L

L708

C707 R709

C701

C711

C712

W180

W189

C714

JA702 W188 IC702

W199

L

8

7

DWX2433

W181

W155

C713

1 1

R713

R714

8.V+7A 9.V-7A

1.ROUT 2.GND 3.GND 4.LOUT 5.GNDH 6.GNDH 7.MUTE

W154

R

R715

R716

V+7A

GNDH

7.MUTE 8.V+7A 9.V-7A

C703

JACK DWX2433

JA701

5

4 4

JACK

C716

R722

MUTE MUTE R732 C709 R734

C710

V-7A

4.LOUT

SIDE=TOP

R723

C730 R724

R731 R726

R711

R712

2.GND R702 3.GND 5.GNDH R701 6.GNDH

C704

W178

C732

R725

R727

C731

R705

C735

C734

CN701

W175

R720

R729 R730

R703

R704 Q701 C737

R733

Q703

1.ROUT

SIDE=TOP

W186

R719

L

R

R708

C733

R710

9

Q710

C736 Q702

Q707

C708 Q704

Q708 R728

L702

R706

C700

W179

C715

W177

8 8

R721

C705

5

CN701

R 3

IC702

W176

1

R

GNDH

6

3

4

1

V+7A

6

GNDH

2

V-7A

R ch MUTE

9

5

1

IC701

1

5 C706 2

8

W174

4

JACK ASSY L

1

JACK ASSY

V-7A

ADD SOLDER

I W198

R

1

9

I

LF

5 7 8

4.1 JACK ASSY SIDE A SIDE A A

4

1

4 VR701

W200

W202 W201 5

W187

IC702

W191

B

W190

W182

W156 C702

C

CN701 (DNP2126-A)

A CN104

SIDE B CN701

SIDE B D

IC701

Q702

Q704 Q701 Q707

Q703 Q708

E

Q709

Q710

IC702

F

(DNP2126-A)

I

CDJ-200

8

35

1

2

3

4

4.2 MAIN and RLYB ASSYS

C114

CONT1

24

CN103

SIDE DOWN

CN103 C108

5V

R103

R101 R102

R104

1 R119

R118

SPINDLE MOTOR 04

LPS1

25

1

TE

50

50

R134 C134

26 26

C139

C155

C160 C138

C140

C133 R142

C159 R246

C156

R243 R244 C148

C143

R245

RW R139 C144

IC118

25 25

C145 R141

R143 R212 R140 C146 R144

CN101

SIDE DOWN

R

C129

C131

R151

C130 C147

IPF

R247 C157

C116

CN102

SIDE DOWN

C256 C255

12 CN102 ST2-

RFRP LO+ C149 LOR147 ST1+ CN101 VCA 32

R148

1

4

5 27

2

R180

C176

TRO

R171 8

R176

R154

FD

R177 C180 DMO

IC108 R152 C164 R146 C126

R296

SIDE UP

9

1 IC103

R108 R107

R110 R109 C104 R164

R163

R173 TR C117

R186 C183

SBOK

IC105

C151

F

R298

1

1

IO0B

R

R299

IO1B

C

R297

C153 IO3B

IC104

MAIN DWG1587

CN104

CN104

C120

C254

C121 R127

C105

R174 IC109 C181

L109

L110

R156 L104

C230

1

1 54

54

C231

C233

C270

C271 C229

1

R256

R252 R253 R254 R255 C166

R248 R249 R250 R251

R286

37

37 27

27

R270

R159

28 28

1 7 1 7

D107

C110 C122 R213 R129 C100

C101

D105

C251

R260

R259 R258 R257 R261

IC114

R221 R184 R185 R284 72

IC120 R294 2 8 R295 2 8

R111

C106 L101 C109

IC115

R287

72

C244

C243

C242

L202

C241

C262 C240

R128

R214

C111 C123

33 1 1

C185 C186

4

2

4 IC112

5

R183

R268

5

C190 C194

C192

C195

C188

1

1

IC111

4

4

5 5 R182

8 C216 R273

C217 DACBCK

R267 C223

R189

R266

R279

R210 R278

R211

C225 C228 C226

R242 R239 R240 R115 C103 C102

RXD C227

3.3V

L211

R116 R117 R130

D104 R178

7272 37

37

R292

C214

C213

C211

C212

R209

R208

AC1

R269

R206

1

R204

15

15 TXD L213

C112

Q107 R131

Q106 C201

C206 C207

C199

C200

C198

R200

R201

R199

IC123

466.200 SIDE UP CN105

D-RST L210

C261

1 7

75

1 7

B1 RF0

AG

1 7

B2 B4 B3 C137

100 100

C125

4 4

25

24 24

R160

5 5

C239

A

C161

IO2B

1 3 1 2 3

C238

FE

C127

C158

3S

R293 2 8

75

FC V+

R219 2 8

C128

C152 R271

2 8 2 8 2 8 2 8

2R218 8

SBAB C

1

C132

76 76

ICT

1 7 1 7 1 7 1 7

48

48

11

Production code

C179

ST1-

C163 C162 IC106

C150

IC118

Q105

4

R150

R172 FOO

C154

R179

7

IC104

TD

5

1

ST2+ C169

R153

5151

X102

11

IC105

8

R274

IC

IC117

R161

36

R291

D

55

R280

1

4 4

1

36

11

108 108

144144

C245 C248

88

IC113

C168

FR

32

4

55

4

R158

C197 C196

IC106 IC108

28 28 C167

R224 R225 C252

1

16M

R155 R157

88

1 1

C247

C258

R175

C184

C246

C264

IC107

54

73 73

R215

5

FR4 P

R276

C260

V+7M

27 27

4

109109

R285 C222

IC113

C165

C257

R

C263 R277

1

R265

C221 8

R196

IC109

C171

C170 R187

1

C CN501

1

C224

4

LPS2

C173

54

1.UTXD 2.URXD 3.V+3 4.GND

IC101

44

12

CN106

R190

L108 L107

C172

1

1 1

CN106

IC114

IC120

R106 R105

R120

8

5

4

1

Q103 Q101

5

R195 RESET

IC107

Q104

3

5

1

R230

C119 R121 R123

1

8

ZERO

4

1 1 IC122

5

8

8

4

3

-7V 7V Lch

R125

DACDATA DOUT

V+8B

2 NT CO

R228

Q102 R188

1

CN105

9 9

4

16 16

4

5

5

C193 DACLRCK

IC110

V+10B

1

5 4

5

4

1.8V

8

77

VLOD

SPDLFG

C

36

D101

C253

C219

REQ

L214 IC121

C191

8

L212

1

Q101-Q103 IC122 IC101 IC115

AC2

C218 C220

36

11

R205

C187

R229 R227

Rch

24

C215

C205 IC119

1

IC121

8

C210

11

C204

5

C209

R181

8

108108

R203

1

24M

R122

R126 4

73

C208

R124

1

Q104

IC110

C124

X101

9

C203

144 144

IC112

IC102

C202

ACK

B

GND

5

R198

4

R202

109

IC103

R132

109

IC111 IC119

GND

73

IC102

C115

8

Q107

1

Q106

L102

REPLACE IC LINKS AS MARKD.MFD.BY D103 LITTELFUSE INC. MUTE

R234 R233 R232 R231 C113

CAUTION

I CN701

A MAIN ASSY

M CN905

SIDE A A

C136 C135 C141 C142

Q105

(DNP2125-B) E

B RLYB ASSY

CN11

11

1

C13

33

R

2

C10

FR4 P CN12 SIDE DOWN

CN12

1

CN15

CN15

PICKUP ASSY CN1

A B

3

36

L CN1901

2

1

2.LO+ 1.LO-

24

24

3.LPS2 2.GND 1.LPS1

C12

RLYB

4 4 C11

CN12 1

5 5

C17

DWX2429 IC11

1 2 3

C15

32

C14

R11

F

OPEN ->

1

C16

LD SHORT <-

32

IC11

1

CN11

S11

1

CN14

SIDE UP

SIDE

4 4

CN16

CN16 DC MOTOR ASSY-S

(DNP2125-B)

CN14 STEPPING MOTOR 04

CDJ-200 1

2

3

1 1

4

5

6

7

8

SIDE B

A MAIN ASSY

A

ATTENTION

R238

REMPLACER LE IC LINK COMME INDIQUE.DE CHEZ LITTELFUSE INC.

B

R216

R217

R264 R113 R220

5 L105

R112

8

R241

C259

IC101

1.UTXD 2.URXD 3.V+3 4.GND

1

4 R222 R223 R235 R236

R262

R237

R263

R226

4

1

R162 C174

CN106

L103

C182

CN106

IC101

L215 L106

R197

0

0

0 1 2 3 4 5 6 7 8 9

L204

L216

R290 R289 R288

1

1

0 1 2 3

C L201

L203 L205

C272 R283

R281 R282

R100

L206

A B C

R275

C265

C250 C249

C268

C269

L207

C236

R168 C266 R165 R167

D

C235

C232 C234 C267

R166 R169

R149

R133

R207

LF (DNP2125-B) E

B RLYB ASSY LD SHORT

->

LF

<-

OPEN

S11

3.LPS2 2.GND 1.LPS1

2.LO+ 1.LO-

CN16 1

2

CN15 1

3

(DNP2125-B)

CN16

F

CN15

A B 37

CDJ-200 5

6

7

8

1

2

3

4

4.3 DISP, KSWB, INDB, SLDB, JLED and JOGB ASSYS SIDE A A

D KSWB ASSY

C DISP ASSY

W210

C503

X501 E

FLDF

84 84

71 71

V501

W193

FLDB

C504

W218

W208 W207

W206

W205

C501

W219

R

W105

W217

W216

Q501

B S607 W192

9.GNDA 8.KD2 7.CUE 6.PLAY 5.PLAYL 4.CUEL 3.V+5V 2.INDL 1.GLED

CN502

S608

W194

W209

1

1

C506

W204

DWG1588 DISP

W203

CN602

CN602

9

9


40 40

5 5

11 S605 W183

9

9

S606

CN502

W159 S510

S512

W158

W157

S511

JET

ZIP

WAH

HOLD

LOOP-OUT

LOOP-IN

S603

S604

IC506

1

1

C

S509

S514

S513 W148 W147 W146

D508

D507

W106

D506

D505

S508 W143

15

1

4

J504

3 3

CN504 4

1

R

CN606

4

1

1

3

JOGB DWX2431

1

CN606 3

S601

4.V+5V 3.JOG2 2.JOG1 1.GNDD

CN604 W111

S600

INDB DWX2438

R

PLAY D651 R

F

(DNP2126-A)

E

C D E H 38

H JOGB ASSY

INDB ASSY (DNP2126-A)

(DNP2126-A)

CDJ-200 1

2

3

1.V+5V 2.JLED5 6

1

6

CN505

E D602

1

1

A CN105

J606

2.V+5V 3.V+5V

15

SIDE=TOP

CN505

W137

C502

CN501

1 1

1.IND

1

J504

J606

CUE

KSWB DWS1356

S602

W138

W136

W135 W134

W144


W132

1.VLOD 2.FLAC1 3.GLED 4.FLAC2 5.VLED 6.RXD 7.REQ 8.TXD 9.RST 10.ACK 11.GND 12.V+5 13.GND 14.GND 15.GND

CN501

W129

C507

D601

W133

4

W130

1

W131

D

W145

W142

RELOOP /EXIT

4

5

6

7

8

SIDE A

(DNP2126-A)

ICT

W213

FC

W215

Q501 W214

W211

X501

W212

W219

W210

W220

W218

C504

A

S501

45 45

EJECT TEXT

W194

W195

W209

W193

S504

F

W197

B

SLDB ASSY

W196

CN603 S505 5

GNDF GNDAD ADIN ADCT V5AD

Production Code

CN603

1

VR601

40 40

5

1

TIME W185

44 44

W184 W167

W160

S512

S506

C

W166 W163

W161

W117 W162

HOLD

AUTO CUE

W165

IC506

TEMPO

IC506

S502 W164

W148 R

D511

W147 W146

S507

W143 W142

W151

6

1

6

D512

W150

S503 5.V5AD 4.ADCT 3.ADIN 2.GNDAD 1.GNDF

W139

W149

1.V+5V 2.JLED5 3.JLED4 4.JLED3 5.JLED2 6.JLED1

W145 CN505

1

W140

W137

MT

5

W138

C520

1

W144

SLDB

BEAT-LOOP

1

5 CN503

DWX2430

CN503

6.JLED1 5.JLED2 4.JLED3 3.JLED4 2.JLED5 1.V+5V

E

14

5 09

J605

1

JLED DWX2432

D6

1

6

4

CN505

D6

D

6

J505

8 D60

3

R

W118 W119

7

D60

1

D616

2

F

(DNP2126-A)

SY

(DNP2126-A)

G JLED ASSY

C F G 39

CDJ-200 5

6

7

8

1

2

3

4

SIDE B A

(DNP2126-A)

4

CN603 1.GNDF 2.GNDAD 3.ADIN 4.ADCT 5.V5AD

V5AD

ADIN D600

SLDB DWX2430

30

6

CN503

R626

C613

6.JLED1 5.JLED2 4.JLED3 3.JLED4 2.JLED5 1.V+5V

D609

C611 R624

LF

J605

D612

D615

C612 R625

D614

J605

LF

CN505

6

D611

1

C609

D607

C605

R627

R623

D610

D608

D606

C614

C610

ADCT

D617

D613

3

6 1

Q507

F D616

(DNP2126-A)

G JLED ASSY

40

CDJ-200 2

3

4

1

R1504

GNDD Q509 CN505

Q516

GNDD

R1505

V+5V

R1514

R1506

5

J505

R1510

Q514

R1516

R1511

V+5V

1

D605

5

S30

IC506

R

C511

1 31 3

R597

R573

R565

Q508

R1518

R1520 R1512

Q510

R1515

R1501

Q513

CN503

E

GNDAD

C541

C513 30

C508

R527 R528 R529 R530 R531 R532 R533 R534 R535 R536

RE /EX

D511

S507

BEAT-LOOP

D512

IC502

R595

RST R592

R1508

R1519

R1509

C521

MT

C530

Q511

Q512

5.V5AD 4.ADCT 3.ADIN 2.GNDAD 1.GNDF

R571 S503

Q506

R593

Q506

Q504 Q503

Q505

R570

R1513

R1502 Q515

Q515 Q511 Q512

(DNP2126-A)

C537

V5AD

R572

R577 R567 S36

R1500 C512

C524

S512

4 5

TEMPO

1

HOLD 1

R1524

R581

AUTO CUE

S502

R616

C F G

RXD

S506

V+8B

3

Q514 Q507

R566

R584

GNDA

IC503

Q516 Q508 Q519

GND

40

44 FLAC2

IC506

IC504

44

S505

GLED

Q510

RDY

SCLK

TIME

1

R588

1

IC503 R617

C510

R

R578

Q601

D604

IC505 R585

C

D

C509

5 5

R599

DISP DWG1588

Q602 D603

C606

88

LF

IC505

5

R539

R580

CN603 1

C516

SLDB ASSY

R583

F

CNVSS TEXT

V+5

R598

R555

R575

C532

45

S504

IC501

V+5V

C515

R563

S501

B

GNDD

R564

GNDA

GNDAD

R1517

EJECT

R1503

GNDD

V+5V

Q501

R 3

1 J606

F

LF

DWX2431 JOGB

KSWB DWS1356 Q603

6 1 3

4 6 1 3

4

C602

R603 R601 R604 R602 C601

41

CDJ-200

C615

S602

8

Q604 Q604

VLED

1.IND 2.V+5V 3.V+5V

J606

LF D505

VLED R1522

D506

R568

C522

R1523

C505

1.IND 2.V+5V 3.V+5V

1

Q503

R594 C523

D507

D508 R569 R1525

1


D652

CN502 CN502

Q601

R587

R589

R590 R591

Q504

R620 4.V+5V 3.JOG2 2.JOG1 1.GNDD

R651

9

R607

C534 C527

S604 C528

ACK

R605 CN501 R1507 R1504

Q516

C616

C651

S606 R608

R582

R579

C529

Q514 R1516 R1511 R1520

D651

S1

S5

S10

S15

S20

R576

D GLED R1510

1.V+5V 2.JLED5 3.JLED4 4.JLED3 5.JLED2 6.JLED1

Q508

3 CN606

1

S608 S607 A B C

50

80

1

CN602

CN602 0 1 2 3 4 5 6 7 8 9

IC

1

1

1

R554

51

0

R559 R558 R557 D501

R552 Q502

R553 R551 R550 R549 R548 R547 R546 R545 R544 R543 R542 R541

80

30

0 0 1 2 3

R561 G12

G1 81 8 1

51

S25

IC506

R1500

(DNP2126-A)

E

(DNP2126-A)

R540

Q501

VLOD

V+5V D516 GNDAD

0

C525

10 0

50 50

S30

R501 R502 R503 R504 R505 R506 R507 R508 R509 R510 R511 R512 R513 R514 R515 R516 R517 R518 R519 R520 R521 R522 R523 R524 R525 R526 R527 R528 R529 R530 R531 R532 R533 R534 R535 R536

C D E H

INDB ASSY

(DNP2126-A)

H JOGB ASSY

9 R1527 R1526 D514 GNDA C526

D513

GNDD

R560

C519 R1521 C538

1

10

1 31 3

R597

R573

R565

R567

S600

S601

PLAY

R

D602

LF

7

6

5

D515

C517 C518 R562

C511

30

C508

R566

R628

R612 R613

Q603 GNDD

R606

CN606

4

CN604

1

V+5V

1 15

D601 R621 4 J504

R622

CN501 J504 CN505

S508 CN505

CUE SIDE=TOP 1 6

R537 R538 C539 C541

R577

C513 R572

R598

R595

5 4 IC502 V+5V

1 Q507

3

VLED 4 5

1 IC504 1 3

C603 R611

LOOP-IN LOOP-OUT

CN501 1.VLOD 2.FLAC1 3.GLED 4.FLAC2 5.VLED 6.RXD 7.REQ 8.TXD 9.RST 10.ACK 11.GND 12.V+5 13.GND 14.GND 15.GND

RELOOP /EXIT

ZIP HOLD

S514 S513

C JET WAH

S509 S511 S510 S512

1 5 10 20 30

D

S605 FLAC1

R610 9.GNDA 8.KD2 7.CUE 6.PLAY 5.PLAYL 4.CUEL 3.V+5V 2.INDL 1.GLED

XOE

FLDB FLDF GND

E 84

R614

RDY

C537 V5AD

C516 V+5V GNDD

R580

G13 71

B C509

R539

75


V+5

A

D KSWB ASSY DISP ASSY

C

8 7 6 5

SIDE B

Q602

S603

CN504

E

1

2

3

4

4.4 ACIN, TRNS, SLMB, SECB and REGB ASSYS SIDE A

B CN15

A

CN1901

S1902

DWS1355 SLMB

SLOTSW

3

1 2 3

CN1901

L

SLOTSW

1.LPS1 2.GND 3.LPS2

1 S190 R

1

(DNP2126-A)

SLMB ASSY

B

AC IN

ACIN ASSY

LIVE AN1

1 S1

R

FU11

C2

3

W173 W172

1

W152 W153

2

1

3

DWR1387 DWR1388 DWR1389 DWR1390

110-120 220-240 NEUTRAL

ACIN

W169

W168

W170

D

W171

CN1

VOLTAGE SELECTOR 100-110V 220-240V

L1

1

S2

H2

C3

C1

PRIMARY

POWER SW

ON

RISK OF FIRE - REPLACE FUSE AS MARKED.

H1

C

NEUTRAL

AN1

OFF

J

(DNP2126-A)

CN1

E

RLTXJ, RFXJ ONLY

F

J L 42

CDJ-200 1

2

3

4

9 1

18

CN903 R

V+8B

W107

1

V+7

W108

CN905

1

6 W110 6 GND V+7 W109

GND

V+7 24 24

VLOAD

E

IC906 491.200

C914

Q901

IC910 491001

1

W114

V+8B

J904 C921

GND W102

CN905

C910

GND W115

CHARACTER SIDE

IC907 491.500

W113

W120

V+5D

DWR1394 SECB

IC909 491.400

A CN103

REPLACE IC LINKS AS MARKED. MFD.BY LITTELFUSE INC.

CAUTION

1

V+5

V+7A

IC914

491.250

V+8B

W101

C920

9.GND 9 CN903

8.V+8B

7.GND

6.V+10B

5.GND

4.VLODB

3.GNDF

2.FLAC2

1 1.FLAC1

C911

J904 C912

JA902

R909

R910

JA901

7

BRN

PRIMARY

BLU

VIOLET

IC905 9.GND

8.V+8B

7.GND

6.V+10B

5.GND

4.VLODB

1

TRNS

DWR1392 DWR1391

CDJ-200

8

VLT

BROWN W128

W141

7

IC902 3.GNDF

IC904 2.FLAC2

IC905 IC901 1.FLAC1

6 9

BLUE

491.750

CAUTION

3

T22

REPLACE AS IC LINKS MARKED. MFD.BY LITTELFUSE INC.

5

R

ATTENTION

IC912

IC901 REMPLACER LE IC902 IC LINK 491004 491004 COMME INDIQUE. DE CHEZ LITTELFUSE INC. IC903 IC904 491005 491005

CN904

1

6

9

6

CN902

1

SECONDARY

J3:DWR1392 J2:DWR1391

J3

5 CN904

IC913 491.750

1

W103

C918

FLAC1

W125

C919

IC911 W127

W112 V+8B

(DNP2126-A)

J2

RLTXJ, RFXJ ONLY C916

4 1.V+8B 2.GND 3.V+5D 4.V+10B 5.V+7A 6.GND

R

W104

J2 J3 IC912

SIDE

1

V+10B

REGB DWR1393

IC908 4911.25

REGB ASSY

W116

IC911

W121

N 6

1.V+8B 2.GND 3.V+5D 4.V+10B 5.V+7A 6.GND

5 8

SIDE A A

M SECB ASSY

IC906

IC908

IC909 IC907 IC910

B

IC914

IC913

C

(DNP2126-A)

K TRNS ASSY D

CN902

9

E

(DNP2126-A)

IC903

F

K M N

43

2

3

4

CDJ-200

K M N LF IC901

D904

IC903

3.GNDF

D907

D908

D906

D905

1.FLAC1

1

18

2.FLAC2

17

4.VLODB

16

6.V+10B

15

5.GND

14

7.GND

13

9

8.V+8B

12

CN902

11

9.GND

10

R

IC902

IC904

D903

ADD SOLDER

TRNS

D902

3

D901

5 4

PRIMARY

SECONDARY

IC905

9

C901

C902

C903

C907

C909

C908

C904

C906 C905

1.FLAC1

CN903 1

9

ATTENTION

2.FLAC2 3.GNDF 4.VLODB 5.GND 6.V+10B 7.GND 8.V+8B 9.GND

(DNP2126-A)

1.VLED 2.V+5D 3.GLED 4.V+8B 5.V+8B 6.GND 7.GND 8.GND 9.V+7S 10.V+7S 11.GNDA 12.V+7A 13.GNDM 14.GNDM 15.DOUT 16.GNDM 17.GNDDOUT 18.GNDH 19.CONT1

IC913

REMPLACER LE IC LINK COMME INDIQUE. DE CHEZ LITTELFUSE INC.

1

R912

IC914

CN905

R913 CN905

20.V+10B 21.CONT2

R902

J904

C915

1.V+8B 4.V+10B 2.GND

3.V+5D

5.V+7A 6.GND

22.FLAC1 23.FLAC2 24.VLOD

1.V+8B 2.GND

D913 D911

D912 R903 R904 R905 R906

3.V+5D 4.V+10B 5.V+7A 6.GND

IC909

C923 R911 C926

C924

IC906

Q901

C913 C922

E

(DNP2126-A)

1

C917

IC908

L901

C925

R908 R907

1 6

REGB DWR1393

IC910

J904 IC907

24

LF

CN904 CN904

6

LF IC911

IC912

L902 L903 C927

L904

D910

M SECB ASSY

ADD SOLDER

1

44 F

(DNP2126-A) E

J2 J3

CN902

K TRNS ASSY

D

CN903 C B

ADD SOLDER

A

N REGB ASSY

SIDE B 1

2

3

4

1.LPS1 2.GND 3.LPS2

S1

R

ON OFF POWER SW

D

PRIMARY S2

220-240V 100-110V VOLTAGE SELECTOR

1.110-120V 2.220-240V 3.NEUTRAL

CN1

1.LIVE 2.NEUTRAL

ACIN LF

C

ADD SOLDER

LIVE

1 3

SLOTSW

(DNP2126-A)

SLOTSW

AN1

NEUTRAL

ADD SOLDER

8

7

6

5

ACIN ASSY

J

SLMB DWS1355 S1901

CN1901

LF S1902

CN1901

SLMB ASSY

L

8 7 6 5

SIDE B

A

B

AN1

(DNP2126-A)

CN1

E

F

J L

45

CDJ-200

1

2

3

4

5. PCB PARTS LIST NOTES: A

B

7 LIST OF HOLE PCB ASSEMBLIES Mark

Symbol and Description

CDJ-200/ KUCXJ

CDJ-200/ RLTXJ

CDJ-200/ WYXJ

CDJ-200/ RFXJ

NSP

1..MOTHER ASSY 2..MAIN ASSY 2..RLYB ASSY

DWM2196 DWG1587 DWX2429

DWM2196 DWG1587 DWX2429

DWM2196 DWG1587 DWX2429

DWM2196 DWG1587 DWX2429

NSP

1..SUB ASSY 2..DISP ASSY 2..KSWB ASSY 2..INDB ASSY 2..SLDB ASSY 2..JLED ASSY

DWM2198 DWG1588 DWS1356 DWX2438 DWX2430 DWX2432




2..JOGB ASSY 2..JACK ASSY 2..ACIN ASSY 2..TRNS ASSY 2..SLMB ASSY

DWX2431 DWX2433 DWR1388 DWR1391 DWS1355




2..SECB ASSY 2..REGB ASSY

DWR1394 DWR1393

DWR1394 DWR1393

DWR1394 DWR1393

DWR1394 DWR1393

C

D

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 Ω 56 x 10 1 RD1/4PU 5 6 1 J 561 47k Ω RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 Ω RN2H R 5 0 K R50 1Ω RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω 562 x 10 1 5621 RN1/4PC 5 6 2 1 F

7 CONTRAST OF PCB ASSEMBLIES

J ACIN ASSY DWR1388, DWR1389 and DWR1387 are constructed the same except for the following : Mark > > > >

E

Symbol and Description AN1 1P AC INLET CN1 2P VH CONNECTOR CN1 3P VH CONNECTOR S2 VOLTAGE SELECTOR

DWR1388

DWR1389

DWR1387

XKP3042 B2P3-VH Not used Not used

XKP3041 Not used B3P5-VH DSA1026

XKP3041 B2P3-VH Not used Not used

K TRNS ASSY DWR1391 and DWR1392 are constructed the same except for the following : Mark > >

Symbol and Description J2 CONNECTOR ASSY J3 CONNECTOR ASSY

DWR1391

DWR1392

DKP3728 Not used

Not used DKP3729

F

46

CDJ-200 1

2

3

4

5

6

7

8

7 PCB PARTS LIST FOR CDJ-200/KUCXJ UNLESS OTHER WISE NOTED Mark No.

Description

Part No.

A MAIN ASSY SEMICONDUCTORS IC107 IC109 > IC123 IC119 IC118

BD7907FS BH2220FVM DEK1092 DSPD56367PV150 DYW1743

IC117 IC115 > IC121 > IC101 > IC102

K4S641632H-TC75 M51957BFP MM1561JF NJM2374AD NJM2374AM

> IC110

NJM2880U1-05 NJM2903M NJM4580MD NJU7016M PCM1742KE

IC114 IC103 IC106,IC108 IC112 > IC104

IC120 IC122 IC111,IC113 IC105

PQ1M335M2SPQ SCF5249LAG120 TC7SU04FU TC7WU04FU TC94A15FG

Q105 Q104 Q101,Q103 Q106 Q102,Q107

2SA1036K 2SC2412K 2SC4081 DTA124EUA DTC124EUA

D103,D104 D101 D105 D107

EC10QS04 EP05Q04 RSX201L-30 UDZS10(B)

L203-L207,L215,L216 CHIP SOLID INDUCTOR L103,L105-L108 CHIP SOLID INDUCTOR

Description

Part No.

C196,C197 C192,C193 C108,C109,C116,C156,C158 C170,C172 C191,C195,C227,C228

CCSRCH8R0D50 CEHAR100M16 CEHAR101M10 CEHAR101M10 CEHAR220M6R3

C173 C154,C155,C157,C171 C105,C106 C115 C141,C219

CEHAR470M16 CEHAR470M6R3 CEHAT471M16 CEHAZA220M16 CKSRYB102K50

C102,C104,C110,C132,C144 C149,C159,C218,C222,C272 C103,C125,C126,C129-C131 C135,C137,C139,C140 C147,C148,C150-C153,C160

CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16

C165-C169,C176,C181 C183-C188,C190,C194 C198-C215,C217,C221 C223,C224,C229,C231-C236 C238,C240-C250,C252-C259

CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16

C220,C225,C239 C133,C145 C117 C136 C113,C142,C143

CKSRYB105K6R3 CKSRYB153K25 CKSRYB221K50 CKSRYB222K50 CKSRYB223K25

C164 C182 C127,C128 C216 C123,C124 (100/16)

CKSRYB224K10 CKSRYB331K50 CKSRYB333K25 CKSRYB682K50 DCH1195

C114 (47/20)

DCH1215

CTF1557 DTL1122 DTL1123 DTL1126 QTL1011

QTL1011 VTL1145

CAPACITORS C119,C120 C174,C230,C260-C271 C111 C112 C121,C122

CCSRCH100D50 CCSRCH101J50 CCSRCH181J50 CCSRCH220J50 CCSRCH221J50

C251 C146,C162,C163 C226 C138 C134

CCSRCH331J50 CCSRCH470J50 CCSRCH471J50 CCSRCH680J50 CCSRCH681J50

R196,R198-R206 R1000,R1001 R123,R124 R176,R177,R179,R180 R110

RAB4C103J RN1/16SE1502D RN1/16SE6802D RS1/16S1002F RS1/16S1801F

R113 R117 R171,R172 R189 R112

RS1/16S2002D RS1/16S2202D RS1/16S2701F RS1/16S3301D RS1/16S3302D

R109 R116,R188 Other Resistors

RS1/16S3901F RS1/16S4701D RS1/16S###J

B

C

6

D

E

OTHERS X102 CRYSTAL RESONATOR (16.9344MHz) X101 CERAMIC RESONATOR (24.57MHz) CN106 KR CONNECTOR

ASS1073

CN102 CN101 CN105 CN103 CN104

DKN1312 PKN1024 SFW15R-2ST SFW24R-1ST SFW9R-2ST

FFC CONNECTOR 32P FFC CONNECTOR FLEXIBLE CONNECTOR FLEXIBLE CONNECTOR FLEXIBLE CONNECTOR

DSS1139 B4B-PH-K-S

F

47

CDJ-200 5

A

RESISTORS

COILS AND FILTERS L109,L201 CHIP FERRITE BEAD L101 RADIAL LEAD INDUCTOR L102 INDUCTOR (470 UH) L210-L214 CHIP FERRITE BEAD > L104,L110,L202 CHIP SOLID INDUCTOR

Mark No.

7

8

1

Mark No.

2

Description

3

Part No.

Mark No.

B RLYB ASSY S11

Description

CN503 B TO B CONNECTOR 5P

SWITCHES AND RELAYS A

4

Part No. VKN1357

D KSWB ASSY

DSH1061

SEMICONDUCTORS CAPACITORS C15-C17 C12,C14

Q604 Q603 D601 D602

CKSRYB103K50 CKSRYB104K25

RESISTORS All Resistors

2SC4081 DTC124EUA SLI-343YCW(RST) TLGE68TG(NP)

SWITCHES AND RELAYS

RS1/16S###J

S601,S602 S603-S608 B

DSG1079 VSG1024

OTHERS CN16 CN15 CN14 CN11

KR CONNECTOR KR CONNECTOR 3P 4P FFC CONNECTOR 32P FFC CONNECTOR

B2B-PH-K-S B3B-PH-K-S RKN1045 VKN1463

CAPACITORS C603

CKSRYB102K50

RESISTORS

C DISP ASSY

All Resistors

RS1/16S###J

SEMICONDUCTORS

C

IC501 IC506 IC502-IC504 Q501 Q502-Q509,Q514,Q516

PEG083A PST994D TC7SET08FUS1 2SB1237X 2SC4081

OTHERS

Q601,Q602 Q510-Q513,Q515 D512 D505-D508,D511 D501

2SC4081 DTC124EUA SLI-343URCW(RST) SLI-343YCW(RST) UDZS6R2(B)

E INDB ASSY

0 3P CABLE HOLDER CN602 9P PLUG J606 JUMPER WIRE 3P

SEMICONDUCTORS D651

D

E1L4E-9B1A(CD)

CAPACITORS

SWITCHES AND RELAYS S507,S508,S513,S514 S501-S506,S509-S512

51048-0300 AKM7033 D20PDY0305E

C651

CKSRYB103K50

DSG1079 VSG1024


CAPACITORS C512,C522,C523 C520 C501,C503,C506 C502,C504,C507 C532,C534,C538,C539,C541

CCSRCH101J50 CEAL100M16 CEHAS1R0M50 CEHAS470M16 CKSRYB102K50

C511,C513,C516,C521 C505,C524 C517-C519

CKSRYB103K50 CKSRYB104K16 CKSRYB105K6R3

RS1/16S###J

OTHERS CN606 3P JUMPER CONNECTOR 0 LED HOLDER

52151-0310 XAK3187

F SLDB ASSY SEMICONDUCTORS

E

D603-D606

1SS355


RS1/16S###J

CAPACITORS C605,C606

CKSRYB102K50

OTHERS

F

X501 CERAMIC RESONATOR (4MHz) 0 4P CABLE HOLDER CN505 6P JUMPER CONNECTOR J504 JUMPER WIRE 4P

DSS1131 51048-0400 52151-0610 D20PDY0405E

V501 FL TUBE 0 FL HOLDER CN502 9P SOCKET CN501 15P FFC CONNECTOR

DEL1054 DNK4422 KP200IB9L VKN1275

48

RESISTORS R616,R617 VR601 SLIDE VOLUME

RS1/16S2201F DCV1009

OTHERS CN603 PLUG

DKN1381

CDJ-200 1

2

3

4

5

Mark No.

6

Description

Part No.

G JLED ASSY

Description

Part No.

COILS AND FILTERS E1L4E-9B1A(CD)

CAPACITORS C610-C614

Mark No.

8

J ACIN ASSY

SEMICONDUCTORS D607-D609,D614,D616

7

> L1 LINE FILTER

A

VTL-004

SWITCHES AND RELAYS CKSRYB103K50

RESISTORS

> S1

DSA1029

CAPACITORS

All Resistors

RS1/16S###J

> C1,C2 > C3

51048-0600 D20PDY0610E XAK3187

OTHERS

ACE7027 ACG7039

OTHERS 0 6P CABLE HOLDER J605 JUMPER WIRE 6P 0 LED HOLDER

H JOGB ASSY

SEMICONDUCTORS

DSX1051

CAPACITORS C601,C602

CKSRYB103K50


RS1/16S###J

> IC905 (750mA) > IC901,IC902 (4A) > IC903,IC904 (5A) > D905-D908 > D901-D904

OTHERS

C

CKSRYB473K50

OTHERS

52151-0410

> J2 CONNECTOR ASSY

CN902 9P PCB CONNECTOR

I JACK ASSY SEMICONDUCTORS IC702 IC701 Q701-Q704,Q707-Q710 D701,D702

AEK7007 AEK7018 AEK7019 1SR154-400 RB060L-40

CAPACITORS C901-C909

CN604 4P JUMPER CONNECTOR

AKR1004 B2P3-VH XKP3042

K TRNS ASSY

SWITCHES AND RELAYS S600

B

H1,H2 FUSE CLIP > CN1 2P VH CONNECTOR > AN1 1P AC INLET

NJM4556AD NJM4558MD 2SD2114K NNCD6.2MF

DKP3728 S9B-XH-A-1

L SLMB ASSY

D

SWITCHES AND RELAYS S1901,S1902

DSG1017

OTHERS COILS AND FILTERS L704-L706 CHIP FERRITE BEAD L701-L703,L707,L708 CHIP FERRITE BEAD

CN1901 KR CONNECTOR DTL1128 DTL1130

S3B-PH-K-S

M SECB ASSY SEMICONDUCTORS

CAPACITORS C701,C702,C711,C712 C700,C709,C710,C715-C719 C705,C706 C703,C704,C713,C714 (100/16)

CEHAR220M35 CKSRYB103K50 CQMA152J50 DCH1195

RESISTORS VR701 POTENTIOMETER Other Resistors

DCS1087 RS1/16S###J

OTHERS JA701 AUDIO 2P PIN JACK JA702 PHONES JACK CN701 9P FFC CONNECTOR

E

> IC914 (250mA) > IC909 (400mA) > IC907 (500mA) > IC913 (750mA) > IC910 (1A)

AEK7002 AEK7004 AEK7005 AEK7007 AEK7009

> IC908 (1.25A) > IC906 (200mA) > Q901

AEK7010 AEK7023 2SB1375 NNCD6.2MF UDZS10(B)

D910 D911-D913

F

COILS AND FILTERS

AKB7046 DKN1179 VKN1269

L903,L904 CHIP FERRITE BEAD L901 CHIP FERRITE BEAD

DTL1128 DTL1129

49

CDJ-200 5

6

7

8

1

Mark No. Description CAPACITORS A

2

3

6. ADJUSTMENT

Part No.

C914 C920,C921 C912 C910 C919

CEHAS1R0M50 CEHAT101M16 CEHAT221M2A CEHAT332M25 CEHAT470M16

C911 C913 C922,C926

CEHAT682M25 CKSRYB103K50 CKSRYB104K25

4

• There is no information to be shown in this chapter.

RESISTORS R910 R909 Other Resistors

B

RD1/2VM271J RD1/2VM471J RS1/16S###J

OTHERS

C

0 6P CABLE HOLDER J904 JUMPER WIRE 6P CN903 9P SOCKET JA901 1P JACK JA902 REMOTE CONTROL JACK

51048-0600 D20PDY0610E KP250NA9 PKB1033 RKN1004

CN905 24P FFC CONNECTOR

VKN1255

N REGB ASSY SEMICONDUCTORS > IC911 > IC912

BA05T PQ15RW11

CAPACITORS C916,C918 C915,C917

D

CEHAT470M16 CKSRYB103K50

RESISTORS R908 R907

RS1/16S2201D RS1/16S3901D

OTHERS CN904 6P JUMPER CONNECTOR 0 REGULATOR PLATE

52151-0610 DNH2654

E

F

50

CDJ-200 1

2

3

4

5

6

7

8

7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 SERVICE MODE

A

1. Overview of Service mode Two microcomputers are provided for this unit: One is for the Display section, and it controls key input, displays on the FL display, and lighting of LEDs. The other is for the Player section, and it controls the drive of the player. Test modes are provided for each microcomputer: 1 Display Check mode for the Display section Mode for confirmation of key input and display functions 2 Operation Check mode for the Player section This mode for operation check of the mechanism and servomechanism of the Player section consists of Player Operation mode and Test Operation mode.

B

3 Version Check mode Mode for checking the software version of each microcomputer 4 List of Error codes/Detail Display mode Up to 16 error logs can be checked.

2. Display Check mode for the Display section C

In this mode, you can light up some LEDs and part of the Display section to check if the input of each key/variable control is correctly reflected on the display. An LED or part of the display is lit while the corresponding key is held pressed.

How to enter Display Check mode TEXT MODE

ZIP

Display Check mode POWER OFF

D

POWER ON

How to exit Display Check mode

POWER OFF E

F

51

CDJ-200 5

6

7

8

1

2

3

4

LED CHECK A

Key

Display

1 BEAT LOOP

~ The BEAT LOOP LED lights up.

2 AUTO CUE

B

All the LEDs light up.

3 CUE

! The CUE LED lights up.

4 PLAY/PAUSE

⁄ The PLAY/PAUSE LED lights up.

5 IN/REALTIME CUE (LOOP IN)

@ The LOOP IN LED lights up.

6 OUT (LOOP OUT)

¤ The LOOP OUT LED lights up.

7 MASTER TEMPO

# The MASTER TEMPO LED lights up.

8 TEMPO ±6/±10/±16

All the segments on the FL display and all the LEDs light up.

9 JOG (Rotate the dial.)

$ The JOG LEDs corresponding to the direction and extent of rotation light up.

POWER

EJECT COMPACT DISC PLAYER

TEXT MODE

C

FL

TIME MODE

DIGITAL JOG BREAK

6

6

5

5

JET

ZIP

WAH

HOLD/RESET

AUTO CUE

TEMPO

FOLDER SEARCH

IN/REALTIME CUE

OUT

RELOOP /EXIT

8

BEAT LOOP

LOOP HOT LOOP

OUT ADJUST

2

MASTER TEMPO

7

LOOP CUTTER

7

TRACK SEARCH

1 1

SEARCH

D

3 3

0

CUE

PLAY/PAUSE

9

4

9 4

REV

FWD

TEMPO

E

F

52

CDJ-200 1

2

3

4

5

6

7

8

FL CHECK Key

16

FL Display

0 FOLDER SEARCH +

› All the G1 section light up.

- FOLDER SEARCH =

% All the G2 section light up.

= TRACK SEARCH 4

ﬁ All the G3 section light up.

~ TRACK SEARCH ¢

^ All the G4 section light up.

! SEARCH 1

ﬂ All the G5 section light up.

@ SEARCH ¡

& All the G6 section light up.

# JET

‡ All the G7 section light up.

11

$ ZIP

* All the G8 section light up.

10

% WAH

° All the G9 section light up.

13

^ HOLD/RESET

( All the G10 section light up.

12

& RELOOP/EXIT

· All the G11 section light up.

* TIME MODE

) All the G12 section light up.

( TEXT MODE

‚ All the G13 section light up.

) TEMPO

) Bars for the G12 section light up according to variable control values. With the slider moved fully to the + side, all the segments are dark. With the slider moved fully to the side, all the segments are lit.

17

A

18

POWER


24

TEXT MODE

(SLIDER VOLUME)

_ EJECT

22

TIME MODE

21 DIGITAL JOG BREAK

JET

ZIP

WAH

IN/REALTIME CUE

OUT

RELOOP /EXIT

HOT LOOP

OUT ADJUST

HOLD/RESET

AUTO CUE

TEMPO

FOLDER SEARCH

19

BEAT LOOP

LOOP

MASTER TEMPO

LOOP CUTTER

B

20

TRACK SEARCH

SEARCH

14 15 23

0

CUE

PLAY/PAUSE

REV

FWD

C TEMPO

All the FL display light up.

• FL Display 10 G1

11 G2

12 G3

13 G4

14 G5

15 G6

16 G7

17 G8

18 G9

19 G10

20 G11

D

21 G12

22 G13

E

F

53

CDJ-200 5

6

7

8

1

2

3

4

3. Operation Check mode for the Player section Player Operation mode: ON A

TEXT MODE

JET

MASTER TEMPO

Player Operation mode POWER OFF

LED lit

POWER ON

Player Operation mode: CANCEL

MASTER TEMPO

Test Operation mode

B

LED unlit

POWER OFF

This mode consists of Player Operation mode and Test Operation mode.

Player Operation mode In this mode, basic operations of the servomechanism, such as setup, playback, pause, and track search, are checked. Error rates can also be measured. C

Test Operation mode Servo operations can be controlled step by step in detail. Notes: • Switching from Player Operation mode to Test Operation mode can be accomplished by pressing the MASTER TEMPO key. • Commands in Test Operation mode are mainly for testing the mechanism and servomechanism, not for testing the DJ functions, such as scan and tempo. • Test Operation mode

• Player Operation mode Function D

Key on the main unit

Function

Key on the main unit

Play(trace) / Pause

PLAY/PAUSE

Servo All Off

TIME

Track Search F/R

TRACK SEARCH ¢/4

LD On/Off

TEMPO

Error Rate Count

CUE

Focus On/Off

RELOOP

Eject

EJECT

Spindle Kick, Tracking On/Off

(LOOP) IN/REALTIME CUE

Mode Change

MASTER TEMPO

Tracking Off

(LOOP) OUT

Slide FWD (2mm)

SEARCH ¡

Slide REV (2mm)

SEARCH 1

Pickup Up/Down

AUTO CUE

Mode Change

MASTER TEMPO

E

• Description of commands in Player Operation mode Play (trace)/Pause If this command is issued in Stop mode, the unit is set up and starts playing. If the command is issued in Playback mode, pause and playback are alternately performed each time the PLAY/PAUSE key is pressed. The address currently being played back is displayed on the FL display. Note: In this mode, auto setup is not performed when a disc is inserted. Playback in this mode does not mean audio playback but trace of the signal area on a disc. In playback, tracing is performed at double the speed of normal playback. No audio signal is output. F

54

CDJ-200 1

2

3

4

5

6

7

8

Track Search F/R The unit starts searching for the displayed track in the forward or reverse direction and will pause when it finds it. Error Rate Count An error rate is measured from the current Play/Pause position for about 10 seconds. The result will be displayed on the FL display. Normally, search for the track to be measured then press the CUE key in Pause mode. The error rate is displayed, for example, as "3.56E-4 OK." "OK" is displayed if the error rate is 3.00E-3 or less, and "NG" is displayed if it is more than 3.00E-3. The result is determined on the assumption that the measurement is performed using a control disc upon shipment of the product. This measurement cannot be used for judging whether or not the product is defective during servicing.

A

Eject The loaded disc is ejected. Mode Change Press the MASTER TEMPO key during Player Operation mode to change to Test Operation mode. The MASTER TEMPO LED lights up, and Test Operation mode (described below) is entered.

B

• Test Operation mode Servo operations can be controlled step by step in detail. Please note that incorrect use of commands in Test Operation mode may damage the player. Servo All Off When the TIME key is pressed during Servo ON, all the servos will be shut off. LD On/Off Pressing the TEMPO key turns the LD ON or OFF. C

Focus On/Off Pressing the RELOOP key during Stop mode turns the LD ON, and auto focusing is performed. Spindle Kick, Tracking On/Off When the IN/REAL TIME CUE (LOOP IN) key is pressed while the tracking servo is OFF, spindle kicking is performed, and the automatic adjustment process and tracking servo are turned ON. When the key is pressed while the tracking servo is ON, the tracking servo is turned OFF. Tracking Off Pressing the (LOOP) OUT key while the tracking servo is ON turns the tracking servo OFF. D

Slide FWD Pressing the SEARCH ¡ (FWD) key while the tracking servo is ON turns the tracking servo OFF and moves the slider about 2 mm in the forward direction. Slide REV Pressing the SEARCH 1 (REV) key while the tracking servo is ON turns the tracking servo OFF and moves the slider about 2 mm in the reverse direction. Pickup Up/Down Pressing the AUTO CUE key during Stop mode turns the LD ON and moves the pickup up and down. Focus will not be closed.

E

Mode Change Pressing the MASTER TEMPO key during Test Operation mode turns the MASTER TEMPO LED off, and Player Operation mode (described above) is entered. Note: To start up the servos step by step in Test Operation mode, input the commands in the following order: Servo All Off, Focus On, Spindle Kick, then Tracking On.

F

55

CDJ-200 5

6

7

8

1

2

3

4

4. Version Check mode Mode for checking the software version of each microcomputer A

• How to check the software version of the Display microcomputer TEXT MODE

HOLD/RESET

The software version of the Display microcomputer is displayed (Ver. 1.00 for the first edition). POWER OFF

POWER ON

• How to check the software version of the Player microcomputer RELOOP /EXIT

B

HOLD/RESET

The software version of the Player microcomputer is displayed (Ver. 1.10 for the first edition).

POWER ON

The software version of the audio DSP processor is displayed.

Hold the key pressed for about 10 seconds.

HOLD/RESET

Toggle operation

C

Note: The audio DSP processor is one for audio signal processing, and it operates independently from the Player microcomputer. However, its program is stored in the flash ROM of the Player microcomputer and is copied from there to the DSP processor when the power is turned on.

5. How to upgrade the software of the microcomputer TEXT MODE

WAH

POWER

CDJ-200

FL Display

D OWN L O A D D

POWER ON

Version up disc

POWER

FL Display

E RR OR Repeat from the beginning.

POWER OFF

Failure

Automatically ejected (Note)

E

FL Display

D OWN L O A D Success

CDJ-200

FL Display

C OM P L E T E

Scrolling (during ing)

Automatically ejected (Note)

Note: • Do NOT turn off the power after the upgrade disc is loaded till it is automatically ejected. If you do, the unit may not operate properly afterward. • Eject a disc automatically even if updating fails. F

56

CDJ-200 1

2

3

4

5

6

7

8

6. List of Error Codes/Detail Display mode If an error is generated during Normal mode, one of the following error codes is displayed on the FL display. (See "4. Version Check mode". Detailed error content (error described in the Error content column of the table below: E-XX) can be confirmed if the SEARCH ¡ or 1 key is pressed during Software Version Check mode for the Player microcomputer. The first error displayed when the SEARCH ¡ or 1 key is pressed is the latest, and each time the 1 key is pressed the previous error is displayed (pressing the ¡ key displays the oldest error). Data for up to 16 errors are stored in memory.

A

For errors E-12 and E-15, the address (TNO:MIN:SEC:FRM) where an error was generated is also stored in memory, and it can be displayed by pressing the TIME MODE key (toggle operation). Error No.

Error Name

E-6002

DSP PROGRAM ERROR

E-7201

TOC READ ERROR

Error Content B

62: The program cannot be written in the DSP. 26: TOC data could not be read. 12: The desired address could not be searched. ∗ 15: Address data could not be read. 22: The Focus Servo could not be closed. 91: The pickup could not be returned to the inner track. 12: The desired address could not be searched. 15: Address data could not be read. 22: The Focus Servo could not be closed.

E-8301

PLAYER ERROR (Startup error)

E-8302

PLAYER ERROR (Abnormality in playback)

E-8303

PLAYER ERROR (Abnormality in writing to the buffer)

99: Abnormality in writing in the buffer

E-8304

MP3 DECODE ERROR (Abnormality in decoding)

Abnormality in decoding ∗∗

E-8305

DATA FORMAT ERROR (Inappropriate data format)

A data format other than MP3 was used. ∗∗

E-9101

MECHANICAL TIME OUT

90: Abnormality in the disc-loading mechanism (TIMEOUT)

C

∗ If these errors are generated before the loaded disc is identified as a CD, the disc is automatically ejected. In this case, the error code is not displayed, but you can check it, as the error content is stored in memory. ∗∗ Data for errors E-8304 and E-8305 are not stored in the memory.

To clear the error logs, while holding the TEXT MODE and BEAT LOOP keys pressed, press the POWER button. At this time, the settings for the AUTO CUE and TIME MODE keys are reset to those preset at the factory (AUTO CUE = OFF, TIME MODE = REMAIN).

D

E

F

57

CDJ-200 5

6

7

8

1

2

3

4

7.1.2 POWER ON SEQUENCE Power ON A

Reset of IC120 (U) (65 pin) canceled Program from the flash ROM of IC120 (U) copied Reset of IC119 (DSP) (44 pin) canceled Program for IC119 (DSP) copied Reset of IC501 (Display microcomputer) (18 pin) canceled

B

Reset of IC105 (Servo DSP) (90 pin) canceled Disc loading Inside switch checked LD On Tracking and focus offset adjustment

C

If these fail once, the S-curb level is measured when the lens is lowered.

Spindle Kick, and focus search and focus on

If the S-curb level is 0.88 Vp-p or less, RW mode is entered. The gains of the OEIC and RF are raised, then focus is turned ON.

FOK check Spindle accelerated (100 ms)

If these fail three times, EJECT is displayed and Disc unloading. CLV Servo ON Waiting (300 ms)

D

Tracking balance adjustment (T open) T close GFS check Focus balance adjustment Focus gain adjustment

E

If TOC and TEXT exist, data are read (if data are read for the first time after the power is turned on, data on TOC positions are stored in memory with an accuracy of the stepper motor).

Tracking gain adjustment RF gain adjustment

If TOC data have been read

If the unit is in the program area, it jumps back to the TOC area.

First track is searched Playback (mute off)

F

58

CDJ-200 1

2

3

4

5

6

7

8

7.1.3 DISASSEMBLY Note 1 : Do NOT look directly into the pickup lens. The laser beam may cause eye injury. Note 2 : Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common.

A

1 Diagnosis of MAIN Assy

1

3

Remove the four screws.

1

Remove the six screws.

1

3

3 3 B

3

3

1

3

1

Bottom view Front side

C

MAIN Assy

4 2

Stand the MAIN Assy.

Remove the control section.

Control section

D

Control section

4 2

E

MAIN Assy

Diagnosis

F

59

CDJ-200 5

6

7

8

1

2

3

4

2 Control section

1 2

A

Push the jog dial with a long thin pole, and remove the jog dial. Remove the POM ring and JOG lens by unhooking the three hooks. Control section

Jog dial

POM ring

2

JOG lens

1

2

1

B

2 2

Control section Long thin pole

C

E

INDB Assy

Bottom view

H

JOGB Assy

F

SLDB Assy

D

E

Bottom view

G

D

JLED Assy

KSWB Assy

C

DISP Assy

F

60

CDJ-200 1

2

3

4

5

6

7

8

3 Slot-in mechanism section Short-circuit switch for the pickup Before disconnecting the flexible cable for the pickup, change the position of the S11 switch on the RLYB Assy to LD SHORT.

4 5 6 7

Remove the one screw. Unhook the four float spring G5s.

A

Remove the four dampers. Remove the slot-in mechanism section.

Slot-in mechanism section

LD SHORT

4 B

7 S11

RLYB Assy

1 2 3

Remove the four screws. Remove the one screw.

C

Remove the PCB stay with the MAIN Assy.

2 6

1

1

D

5

3 Float spring G5

Damper

How to handle the float spring G5

1

1

To avoid losing the float spring G5, after removing it, put it on the hook of the float base 04 Assy. Hook E

Float base 04 Assy PCB stay

MAIN Assy Float spring G5

F

61

CDJ-200 5

6

7

8

1

2

3

4

4 Slot-in mecha SV Assy

1 2

A

Arrangement of the jumper wires

Remove the four screws. Remove the mecha plate.

2

1

Bottom view

Mecha plate

1

Float base 04 Assy

Hook

Slit

Slit

1

B

1

RLYB Assy

Earth spring

C

The earth spring is attached between the mecha plate and the slot-in mecha SV Assy. Be sure not to lose it.

3 4

D

Unhook the four hooks. Remove the slot-in mecha SV Assy.

3

3 4

3

3 E

Slot-in mecha SV Assy

F

62

CDJ-200 1

2

3

4

5

6

7

8

5 Traverse Assy 03-S

1

Cleaning the pickup lens

Short-circuit two points of C and D soldering.

Before shipment, be sure to clean the pickup lens, using the following cleaning materials:

Note: After replacement, connect the flexible cable, then remove the soldered t (open).

Cleaning liquid Cleaning paper

A

: GEM1004 : GED-008

Pickup lens

C D

1

2 3 4

B

Rear view

1

Unhook the four hooks. Disconnect the some flexible cables at need.

Arrangement of the flexible cables

Remove the traverse Assy 03-S.

2

2

Hook

Flexible cable for stepping motor

C

FPC guard

3

2 2 D

Stepping motor

Traverse Assy 03-S Flexible cable for pickup

Replace Note on the float rubber installation NG

Hook

OK

E

Hook

Pole of the float base 04 Assy

Hook ×2

Bottom view

F

63

CDJ-200 5

6

7

8

1

2

3

4

7.2 PARTS 7.2.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. A

List of IC NJM2374AD, PQ1M335M2SPQ, TC94A15FG, BD7907FS, BH2220FVM, DYW1743, SCF5249LAG120

NJM2374AD (MAIN ASSY : IC101) • DC/DC Converter IC Pin Arrangement (Top view)

Block Diagram 8 CD

B

CS 1

8 CD

ES 2

7 SI

CT 3

6 V+

CS 1

Q S PWM Logic R

1.5A

GND 4

160Ω

ES 2

7 SI Vth=300mV – + Ipk Sense

Maximum ON duty 9:1 OSC Block

5 IN+

6 V+

CT 3

GND 4

+ –

Vref 1.25V ±2%

– +

PWM COMP

5 IN+

ERR AMP

C

PQ1M335M2SPQ (MAIN ASSY : IC104) • Regulator IC Pin Arrangement (Top view) NR 1

D

GND 2 VC 3

Block Diagram 5 VO

VIN: DC input

4

VC: ON/OFF control

3

2 GND

Control Block

5

VO: DC output

1

NR: Noise reduction

2

4 VIN

GND: Ground

E

F

64

CDJ-200 1

2

3

4

5

6

7

8

TC94A15FG (MAIN ASSY : IC105) • Digital Servo IC A

51 RFZI

52 AVSS3

53 RFRP

54 RFDC

55 FEI

56 SBAD

57 TEI

58 TEZI

59 AVDD3

60 FOO

61 TRO

62 VREF

63 FMO

64 DMO

65 IO2A

66 IO3A

67 MONIT

68 FGIN

69 VSS3

70 VDD3

71 TESIN

XSTOP Clock GEN.

DVSS3 76 RO 77 DVDD3 78

72 XVSS3

73 XI

74 XO

75 XVDD3

Block Diagram

50 FTE

ANA. LPF

49 TNI

10-bit SAR DAC

5-bit R-2R DAC

PWM

TE

48 TPI

1-bit DAC

DVR 79

B

47 FPI1

LO 80

46 FPI2

FE

DVSS3 81

45 FNI1

ZDET 82

44 FNI2

RF Block

VSS5 83 BUS0 84

43 RVSS3 42 MDI

APC

BUS1 85

41 LDO

BUS2 86

Servo Control

U I/F

40 RVDD3

BUS3 87

39 EQSET

BUCK 88

ROM

/CCE 89

RAM

/RST 90

38 PNSEL

Digital EQ Auto ADJ.

RF

Address Circuit

Pull-up

36 RFDCI

RFDC

VDD5 91

35 AGCI

AGC Correction Circuit

IO0B(TEZC) 92

CAV Servo

16k RAM

CLV Servo

34 INVSEL

IO1B(DFCT) 93

33 TESTR

IO2B(TRSR) 94

32 VMDIR Synchronous Guarantee EFM Decoder

IO3B(HYS) 95

31 VRO VRO

EMPH 96

29 AVDD3 Subcode Demodulator

LRCK 99

RFRP

27 RFRPI

SLCO 25

DT 23

DTCN 22

PVREF 19

LPFN 17

LPFO 18

D

26 RFI

EFM Slice

TMAX 16

TMAXS 15

PDO 14

PVDD3 13

AWRC 12

ARSEL 11

IO1A 10

IO0A(RW) 9

SFSY 7

SBSY 8

VSS3 5

DATA 6

VDD3 4

28 RFEQO

VCO

PLL TMAX

AWRC

CLCK 3

IPF 1

SBOK 2

DOUT 100

Digital Out

REFQ

PVSS3 24

Audio Out

VCOREF 21

AOUT 98

30 RESIN

VCOF 20

BCK 97

C

37 RFO

E

F

65

CDJ-200 5

6

7

8

1

2

3

4

Pin Function No. 1 A

B

D

E

I/O

Pin Function

O

Correction flag output. "H" if the AOUT output is an uncorrectable symbol in C2 correction.

2

SBOK

O

CRCC check result output for subcode Q data. "H" if the check result is OK.

3 4

CLCK VDD3

I/O −

Clock input/output for reading subcode P to W data. The polarity of the input/output can be selected with a command. Power supply for 3.3V digital circuits.

5

VSS3

−

Grounding for digital circuits.

6

DATA

O

Subcode P to W data output.

7 8

SFSY SBSY

O I/O

Playback section frame sync signal output. Subcode block sync output. "H" in the S1 position when a subcode sync is detected.

9

IO0A (RW)

O

"H" when the CD-RW is detected (usually "L"), and switch the OEIC gain.

10

IO1A

O

Unsetting. Always "L"

11 12

ARSEL AWRC

I O

Usually fixed at "H" level. VCO control for active wide-range PLL.

13

PVDD3

−

3.3V power supply dedicated to the PLL section.

14 15

PDO TMAXS

O O

Signal output for phase difference between EFM and PLCK signals. TMAX detection result output. The same signal is output from the TMAX and TMAXS pins.

16

TMAX

O

TMAX detection result output. The same signal is output from the TMAX and TMAXS pins.

17 18

LPFN LPFO

I O

Inversion input for PLL section low- filter amplifier. Output for PLL section low- filter amplifier.

19

PVREF VCOF VCOREF DTCN

−

1.65V reference voltage dedicated to the PLL section.

O I O

VCO filter pin. Input for VCO center frequency reference level. Analog slicer filter.

20 21 22

C

Pin Name IPF

23

DT

O

Analog slicer filter.

24 25

PVSS3 SLCO

−

Grounding dedicated to the PLL section. EFM slice level output.

26

RFI RFRPI

I I

RF signal input. An input resistance can be selected using a command.

I O −

RF ripple signal input. RF equalizer circuit output. Power supply for 3.3V analog circuits.

27 28 29

RFEQO AVDD3

30

RESIN

I

Pin for connecting a rtesistor for reference current generation.

31 32

VRO VMDIR

O −

1.65V reference voltage output. 1.533V reference voltage output.

33

TESTR

O

Pin for connecting filter for RFEQO offset correction.

34 35

INVSEL AGCI

I I

Test pin, usually fixed at "L" level. Input for RF signal amplitude adjustment amp.

36

RFDCI

I

Input for RF signal peak detection.

37 38 39

RFO PNSEL EQSET

O I O

Output for RF signal generation amp. Test pin, usually fixed at "H" level. External-connection for RF signal equalizer.

40

RVDD3

−

Power supply for 3.3V RF amp. core section.

41 42

LDO MDI

O I

Laser diode amp. output. Monitor photodiode amp. input.

43

RVSS3

−

Grounding for 3.3V RF amp. core section.

44

FNI2

I

Main beam input. To be connected to PIN diode C.

45 46

FNI1 FPI2

I

Main beam input. To be connected to PIN diode A. Main beam input. To be connected to PIN diode D.

47

FPI1

I

Main beam input. To be connected to PIN diode B.

48

TPI

I

Subbeam input. To be connected to PIN diode F.

49

FNI

I

Subbeam input. To be connected to PIN diode E.

I

F

66

CDJ-200 1

2

3

4

5

No.

Pin Name

6

7

I/O

Pin Function

50

FTE

O

Focus/tracking signal output. (Test pin for servo characteristiv measurement.)

51

RFZI

I

Input for RF ripple zero-cross signal.

52 53

AVSS3 RFRP

− O

Grounding for analog circuits. RF ripple signal output. Pin for the RF peak detection signal ing hologram.

A

54

RFDC

O

55

FEI

O

Focus error signal pin.

56 57

SBAD TEI

O O

Subbeam addition signal pin. Tracking error signal pin.

58

TEZI

I

Input for tracking error signal zero-cross.

59

AVDD3

−

Power supply for 3.3V analog circuits.

60 61

FOO TRO

O O

Focus equalizer output. Tracking equalizer output.

62

VREF

O

Reference voltage for analog circuits.

63 64

FMO DMO

O O

Speed error/feed equalizer output. Disc equalizer output.

65

IO2A

O

Unsetting. Always "L"

66 67

IO3A MONIT

O O

Unsetting. Always "L" Pin for monitoring signals in the DSP.

68

FGIN VSS3 VDD3 TESIN

I

FG signal input for CAV. CLV: "L", CAV: FG input

69 70 71

− − I

Grounding for digital circuits. Power supply for 3.3V digital circuits. Test input pin, usually fixed at "L" level.

72

XVSS3

−

Grounding for system clock oscillator circuit.

73 74

XI XO

I O

Input for system clock oscillator circuit. Output for system clock oscillator circuit.

75

XVDD3 DVSS3

−

Power supply for 3.3V system clock oscillator circuit.

− O −

Grounding for 1-bit DAC. R channel data normal output for 1-bit DAC. 3.3V power supply for 1-bit DAC.

76 77 78

RO DVDD3

8

B

79

DVR

O

Reference voltage for 1-bit DAC.

80 81

LO DVSS3

O −

L channel data normal output for 1-bit DAC. Grounding for 1-bit DAC.

C

82

ZDET

O

Zero detection flag output for 1-bit DAC.

83 84

VSS5 BUS0

− I/O

Grounding for interface. Data input/output for the microcomputer interface

85

BUS1

I/O

Data input/output for the microcomputer interface

86 87 88

BUS2 BUS3 BUCK

I/O I/O

Data input/output for the microcomputer interface Data input/output for the microcomputer interface Clock input for the microcomputer interface

89

/CCE

I

Chip enable signal input for the microcontroller interface. BUS3 to BUS0 are active if this pin is "L".

I

Reset signal input. The internal s and servo section s are reset, respectively, when the reset signal is "L" and on the rising edge of the reset signal. Power supply for the interface,

I

D

90

/RST

91

VDD5

−

92

IO0B (TEZC)

O

The signal that inverts H/L with TE zero-cross.

93

IO1B (DFCT)

O

Defect signal. Normally "H", but it becomes "L" when detecting dirts on the disc.

94 95

IO2B (TRSR) IO3B (HYS)

O O

It becomes "L" during tracking close or search. It becomes "L" in the hysteresis operation.

96

EMPH

O

Emphasis flag output. EMPH ON: "H", EMPH OFF: "L" The output polarity is switched, using a command.

97

BCK

O

Bit clock output. 32fs, 48fs and 64fs are selected, using a command.

98

AOUT

O

Audio data output. Which bit is first (MSB first or LSB first) can be selected, using a command.

99

LRCK

O

LR channel clock output. L ch: "L", R ch: "H" The output polarity can be inverted, using a command.

100 DOUT

O

Digital-out output

E

F

67

CDJ-200 5

6

7

8

1

2

3

4

28 SLIN1

29 SLIN2

30 SLVDD

31 SLRNF1

33 SLGND

34 SLO2-

35 SLO2+

36 SLO1-

37 SLO1+

39 GND

38 AGND

40 GND

41 GND

42 GND

43 GND

44 AVM

45 FCO-

46 FCO+

47 TKO-

48 TKO+

49 LDO-

50 LDO+

51 VCC

52 TKIN

A

53 FCIN

54 DVCC

• 6-ch Combo Driver IC Block Diagram

32 SLRNF2

BD7907FS (MAIN ASSY : IC107)

47k - + LEVEL SHIFT 47k

- +

LEVEL SHIFT 94k

LEVEL SHIFT

PRE LOGIC

47k - +

TSD

94k

FF

- +

47k

94k

PRE LOGIC

FF

LIMIT 94k LIMIT

OSC

Current COMP

B FF

94k

- + 15k

3-phase MATRIX

47k

15k

VC 27

LDIN 26

DGND 25

SPIN 24

FG 21

SPRNF 20

SPVM2 19

W 18

PGND2 17

GND 16

GND 15

GND 14

9 U

GND 13

8 PGND1

GND 12

7 HB

V 11

6 HW-

SPVM1 10

5 HW+

3 HV+

4

2 HU-

HV-

1 HU+

C

- +

STBY/ BRAKE CONTROL

CTL1 22

FG HALL BIAS

CTL2 23

FG

Current LIMIT

OSC Polarity COMP

PWM OUT

REVERSE DETECT

Pin Function No. Pin Name I/O 1

D

E

I

HU+

Pin Function Hall amp. U positive input

No. Pin Name I/O 28 SLIN1

Pin Function

I

Sled motor driver 1 input Sled motor driver 2 input

2

HU-

I

Hall amp. U negative input

29 SLIN2

I

3

HV+

I

Hall amp. V positive input

30 SLVDD

−

Sled motor MOS pre-power supply

4

HV-

I

Hall amp. V negative input

31 SLRNF1

I

Current sense input of sled motor driver 1

5

HW+

I

Hall amp. W positive input

32 SLRNF2

I

Current sense input of sled motor driver 2

6

HW-

I

Hall amp. W negative input

33 SLGND

−

Sled motor driver power ground

7

HB

−

Hall bias

34 SLO2-

O

Negative output of sled motor driver 2

8

PGND1

−

Spindle driver power ground 1

35 SLO2+

O

Positive output of sled motor driver 2

9

U

O

Spindle driver output U

36 SLO1-

O

Negative output of sled motor driver 1

10 SPVM1

I

Spindle driver power supply 1

37 SLO1+

O

Positive output of sled motor driver 1

11 V

O

Spindle driver output V

38 AGND

−

BTL block ground

12 GND

−

GND

39 GND

−

13 GND

−

GND

40 GND

−

GND GND

14 GND

−

GND

41 GND

−

GND

15 GND

−

GND

42 GND

−

GND

16 GND

−

GND

43 GND

−

GND

17 PGND2

−

Spindle driver power ground 2

44 AVM

−

Actuator driver block power supply

18 W

O

Spindle driver output W

45 FCO-

O

Negative output of focus driver

19 SPVM2

−

Spindle driver power supply 2

46 FCO+

O

Positive output of focus driver

20 SPRNF

I

Spindle driver current sense

47 TKO-

O

Negative output of tracking driver

21 FG

O

FG signal output

48 TKO+

O

Positive output of tracking driver

22 CTL1

I

Driver logic control input 1

49 LDO-

O

Negative output of loading driver

23 CTL2

I

Driver logic control input 2

50 LDO+

O

Positive output of loading driver

24 SPIN

I

Spindle driver input

51 VCC

−

BTL pre and loading power supply

25 DGND

−

PWM block pre-ground

52 TKIN

I

26 LDIN

I

Loading driver input

53 FCIN

I

Tracking driver input Focus driver input

27 VC

I

Reference voltage input

54 DVCC

−

PWM block control power supply

F

68

CDJ-200 1

2

3

4

5

6

7

8

BH2220FVM (MAIN ASSY : IC109) • 8-bit 3ch D/A Converter IC A

Block Diagram

8bitREG + DEC

R-2R DAC

AO3 3

R-2R DAC

8 Vcc

Vcc

AO2 2

Vcc

R-2R DAC

AO1 1

8bitREG + DEC

Serial Interface

LD

7 CLK

8bitREG + DEC

VCC 4

6

DI

5

GND

B

Power on reset

C


O

AO1

Pin Function Analog output

2

AO2

O

Analog output

3

AO3

O

Analog output

4

VCC

−

Power supply

5

GND

−

Ground

6

DI

I

Serial data input

7

CLK

I

Serial clock input

8

LD

I

Serial data load input

D

E

F

69

CDJ-200 5

6

7

8

1

2

3

4

DYW1743 (MAIN ASSY : IC118) • Flash ROM A

Pin Arrangement (Top view) A15 A14 A13 A12 A11 A10 A9 A8 N.C. N.C. WE RESET N.C. N.C. RY/BY A18 A17 A7 A6 A5 A4 A3 A2 A1

B

C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

A16 BYTE VSS DQ15/A-1 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE VSS CE A0

Block Diagram DQ15 to DQ0 29-36,38-45

RY/BY 37 VCC 37

D

RY/BY Buffer

VSS 27

WE 11 BYTE 47 RESET 12

Input/Output Buffers

Erase Voltage Generator

VSS 46

State Control Command

Program Voltage Generator

STB

Data Latch

Chip Enable Output Enable Logic

CE 26 OE 28

E

Y-Decoder Low Vcc Detector

Timer for Program/Erase

A18 to A0 1-8,16-25,48

Y-Gating

STB Address Latch X-Decoder

Cell Matrix

A-1 45

F

70

CDJ-200 1

2

3

4

5

6

7

8


A15

I

2

A14

I

Pin Function

No. Pin Name I/O

Pin Function

Address input

25 A0

I

Address input

Address input

26 CE

I

Chip enable

3

A13

I

Address input

27 VSS

−

Ground

4

A12

I

Address input

28 OE

I

Output enable

5

A11

I

Address input

29 DQ0

A

I/O Data input/output

6

A10

I

Address input

30 DQ8


7

A9

I

Address input

31 DQ1


8

A8

I

Address input

32 DQ9


9

N.C.

−

No connection

33 DQ2


10 N.C.

−

No connection

34 DQ10


11 WE

I

Write enable

35 DQ3


12 RESET

I

Hardware reset

36 DQ11


13 N.C.

−

No connection

37 VCC

14 N.C.

−

No connection

38 DQ4

15 RY/BY

O

Ready/Busy output

39 DQ12


16 A18

I

Address input

40 DQ5


−

B

Power supply


17 A17

I

Address input

41 DQ13


18 A7

I

Address input

42 DQ6


19 A6

I

Address input

43 DQ14


20 A5

I

Address input

44 DQ7


21 A4

I

Address input

45 DQ15/A-1

I/O Data input/output / Address input

22 A3

I

Address input

46 VSS

−

C

Ground

23 A2

I

Address input

47 BYTE

I

Selects 8-bit or 16-bit mode

24 A1

I

Address input

48 A16

I

Address input

D

E

F

71

CDJ-200 5

6

7

8

1

2

3

4

SCF5249LAG120 (MAIN ASSY : IC120) • 32-bit RISC MPU A

Block Diagram Standard ColdFire Peripheral Blocks Timer Debug Module w/ JTAG

I2C DMA

Instruction ColdFire Cache V2 Core

B

64k

SRAM1

32k SRAM0

Timer

Dual UART

UART Interface

5X08 Interrupt

5x08 Arbiter

(160 BGA 140 MHz)

I2C Interface

MUX

S/DRAM Interface External Bus

(144 QFP 120 MHz)

Clock Multiplied PLL

IDE SmartMedia

Translator Interrupt Controller QSPI Interface

C Audio Interface

(S)DRAM SRAM IDE

BUFEN1_B BUFEN2_B IDE-DIOR IDE-DIOW IDE-IORDY SWE SRE QSPI_DIN QSPI_DOUT QSPI_CS[3:0] QSPI_CLK Serial Audio Interface EBUIN3/ADIN0_GP138 EBUIN4/ADIN1_GP139 RXD2/ADIN2/GP128 CTS2/ADIN3/GP131 TOUT1/ADOUT/GP135

ADC

Flash Memory/ Card Interface

MemoryStick/SecureDigital Interface

D

E

F

72

CDJ-200 1

2

3

4

5

6

7

8

Pin Function No.

Pin Name

1

SCL/QSPI_CLK

2 3 4 5

I/O

Pin Function

O

Serial clock of DSP/DAC/Stepper DA

CS0

O

Chip select output to FLASH ROM

A21 A11 A10

O O O

SDRAM bank address output BA1 Address output to SDRAM(A5)/FLASH ROM(A10) Address output to SDRAM(A6)/FLASH ROM(A9)

6

A9

O

Address output to SDRAM(A7)/FLASH ROM(A8)

7 8

A18 A17

O O

Address output to SDRAM(A9)/FLASH ROM(A17) Address output to SDRAM(A8)/FLASH ROM(A16)

9 10

BCLK/GPIO10 SCLK_OUT/GPIO15

11 12

O

SDRAM clock

BCLKE SDA/QSPI_DIN

I/O O I

TC94A15F bus #2 SDRAM clock enable DSP serial data input

13

DATA24

I/O

SDRAM/FLASH data input/output D8

14 15

A22 SDUDQM

O O

SDRAM bank address output BA0 SDRAM UDQM

16

EF/GPIO19

O

Loading motor control signal

17 18

DATA25 DATA26

I/O I/O

SDRAM/FLASH data input/output D9 SDRAM/FLASH data input/output D10

A

B

19

DATA27

I/O


20 21 22

PAD-GND DATA28 DATA29

− I/O I/O

GND SDRAM/FLASH data input/output D12 SDRAM/FLASH data input/output D13

23

SDATA3/GPIO56

O

Driver IC muting control 2

24 25

DATA30 BUFENB1/GPIO57

I/O O

SDRAM/FLASH data input/output D14 Loading motor control signal

26

DATA31

I/O


27 28 29

CORE-VDD A13 CORE-GND

− O −

Core power supply (1.8V) Address output to SDRAM(A12)/FLASH ROM(A3) GND

30

A23

−

NC

31 32

A14 A15

O O

Address output to SDRAM(A2)/FLASH ROM(A13) Address output to SDRAM(A1)/FLASH ROM(A14)

33

A16

O

Address output to SDRAM(A0)/FLASH ROM(A15)

34 35

PAD-VDD A19

− O

I/O power supply (3.3V) Address output to SDRAM(A10)/FLASH ROM(A18)

36

A20

O

Address output to SDRAM(A11)

37 38 39

TEST2 SDRAM_CS1 SDATA1_BS1/GPIO9

I O I/O

Connect to GND. Mode select pin SDRAM chip select Driver IC muting control 1

40

SDRAS

O

SDRAM RAS

41 42

SDCAS SDWE

O O

SDRAM CAS SDRAM WE

43

SDLDQM

O

SDRAM LDQM

44 45

O

Display microcomputer reset

46

GPIO5 QSPI_CS0/GPIO29 QSPI_DOUT/GPIO26

O O

DSP chip select DSP/DAC/StepperDA serial data output

47

GPIO6

O

Audio muting control output

48

DATA21

I/O


C

D

E

F

73

CDJ-200 5

6

7

8

1

A

B

C

D

E

2

3

No.

Pin Name

I/O

49

I/O


50

DATA19 QSPI_CS2/GPIO21

O

DAC chip select output

51 52 53

DATA20 DATA22 DATA18

I/O I/O I/O

SDRAM/FLASH data input/output D4 SDRAM/FLASH data input/output D6 SDRAM/FLASH data input/output D2

54

DATA23

I/O


55 56

DATA17 PAD-VDD

I/O −

SDRAM/FLASH data input/output D1 I/O power supply (3.3V)

57

DATA16

I/O


58 59 60

I O −

DAC zero detecting input NC GND

61

CFLG/GPIO18 EBUOUT1/GPO36 CORE-GND EBUIN3/ADIN0/GPI38

I

Actuator bias data comparator input

62 63

EBUIN2/GPI37 CORE-VDD

I −

FLASH-ROM busy input Core power supply (1.8V)

64

SCL2/GPIO3

I

Subcode sync input

65 66

RSTI TOUT1/ADOUT/GPO35

I

System reset

O

Comparison voltage output of actuator bias comparator

67

LRCK2/GPIO44

I

Synchronous LRCK input of the audio data output to the DSP

68 69 70

OE SDA2/GPIO55 SDATAO2/GPO41

O O O

FLASH output enable TC94A15F reset output Audio data output to the DSP

Pin Function

71

SCLK2/GPIO48

I

Synchronous serial CLK input of the audio data output to the DSP

72 73

− I

GND Connect to GND. Mode select pin

74

PAD-GND TEST3 SDATAO1/GPIO25

O

TC94A15F chip enable

75 76 77

LRCK1 LRCK4/GPIO46 SDATAI4/GPI42

I I I

Audio synchronous LRCK input from the TC94A15F TC94A15F bus clock Actuator bias data comparator input

78

SCLK1

I

Audio synchronous serial CLK input from the TC94A15F

79 80

SCLK4/GPIO50 TA/GPIO20

O I

DSP reset output Pull-up port 3.3V for debugging

81

SDATAI1

I

Audio data input from the TC94A15F

82 83

EBUIN1/GPI36 PLLGRDVDD

I −

Connect to GND PLL power supply (1.8V)

84

PLLGRDGND

−

GND

85 86 87

PLLPADGND PLLPADVDD PLLCOREGND

− − −

GND PLL power supply (3.3V) GND

−

PLL power supply (1.8V)

88

PLLCOREVDD

89

IDE-DIOW/GPIO14

90

4

I/O I

TC94A15F bus #1 16.9344MHz system clock input

I/O

TC94A15F bus #0 TC94A15F bus #3 DSP/DAC clock output 16.9344MHz NC

91

CRIN CS2/IDE-DIOR/GPIO13

92

IDE-IORDY/GPIO16

93 94

MCLK1/GPO39 MCLK2/GPO42

I/O O O

95

XTRIM/GPO38

O

PLAY control signal to the DSP

96

TRST/DSCLK

I

Connect to GND

F

74

CDJ-200 1

2

3

4

5

No.

Pin Name

6

7

I/O

Pin Function

97

CORE-VDD

−

Core power supply (1.8V)

98

RW_B

O

Write enable output to the FLASH ROM

99 TMS/BKPT 100 CORE-GND 101 TCK

I − I

Pull-up 3.3V GND Connect to GND

102 PAD-GND

−

GND

103 PST3/GPIO62 104 CNPSTCLK/GPO63

O

NC

O

NC

105 PST1/GPIO60

O

NC

106 PAD-VDD 107 PST2/GPIO61 108 PST0/GPIO59

− O O

I/O power supply (3.3V) NC NC

109 TDI/DSI

I

Pull-up 3.3V

110 111

TEST0 TIN0/GPI33

I I

Connect to 3.3V. Mode select pin Control pin input #2

112

HI-Z

I

Connect to 3.3V.

113 114

DDATA3/GPIO4 TOUT0/GPO33

I O

Control pin input #1 Control pin output

115

DDATA1/GPIO1

I

Spindle FG input

116 117

DDATA2/GPIO2 CTS2_B/ADIN3/GPI31

I

DSP data request

118

DDATA0/GPIO0 RXD2/GPI28/ADIN2

I I

Slider inside SW detecting input (L: ON) DAC zero detecting input

119

8

B

I

232C RXD for debugging

120 TDSO 121 RTS2_B/GPO31

O O

Pull-up 3.3V Latch strobe output of stepper D/A

122 SDATAI3/GPI41

I

Loading mecha. SW input 2

123 CTS1_B/GPI30 124 TXD2/GPO28 125 RTS1_B/GPO30

I O O

Loading mecha. SW input 1 232C TXD for debugging Acknowledge of the display microcomputer

126 EBUIN4/ADIN1/GPI39

I

Request of the display microcomputer

127 TXD1/GPO27 128 RXD1/GPI27

O I

Serial transmission of the display microcomputer Serial receiving of the display microcomputer

129 CS1/GPIO58

O

NC

130 CORE-GND 131 A1

− O

GND Address output to FLASH ROM(A0)

132 TIN1/GPIO23

I

Tracking cross pulse input

133 A2 134 A3 135 PAD-GND

O O −

Address output to FLASH ROM(A1) Address output to FLASH ROM(A2) GND

136 A4

O

Address output to FLASH ROM(A3)

137 A6 138 A5

O O

Address output to FLASH ROM(A5) Address output to FLASH ROM(A4)

139 A8

O

Address output to FLASH ROM(A7)

140 A7 141 CORE-VDD 142 A12

O − O

Address output to FLASH ROM(A6) Core power supply (1.8V) Address output to SDRAM(A4)/FLASH ROM(A11)

143 TEST1

I

Connect to GND. Mode select pin

144 PAD-VDD

−

I/O power supply (3.3V)

A

C

D

E

F

75

CDJ-200 5

6

7

8

1

2

3

4

7.2.2 FL DEL1054 (DISP ASSY : V501) • FL Tube

A

1

2

3

4

5

6

7

B

18

14

17

16

15

RED

RED

RED

13

11

12

10

9

RED RED

C

Summary of Display No.

D

E

Contents

1

Lights when FOLDER NUMBER is displayed

2

Lights when TRACK NUMBER is displayed

3

Displays FOLDER NUMBER or TRACK NUMBER or TEXT

4

Displays the time (minutes) or TEXT

5

Displays the time (seconds) or TEXT

6

Displays the time (frames) or TEXT

7

Displays the BPM

8

Lights of TEMPO range is selected

9

Lights when MASTER TEMPO function is ON

10

Displays the TEMPO from ± 16%

11

Scale of the bar graph of playback time (Lights always)

12

Indications playback time with the scaled bar graph

13

Lights when remaining playback time of the track

14

Lights when the unit is in reloop standby or performing a loop

15

Blink when WAH function is ON (Lights when HOLD function is ON)

16

Blink when ZIP function is ON (Lights when HOLD function is ON)

17

Blink when JET function is ON (Lights when HOLD function is ON)

18

Lights when AUTO CUE function is ON

F

76

CDJ-200 1

2

8

RED RED

3

4

5

6

7

8

8. FACILITIES 1

2

3

4

POWER


TEXT MODE

5

TIME MODE

6 7 8

DIGITAL JOG BREAK

27 26

JET

ZIP

WAH

IN/REALTIME CUE

OUT

RELOOP /EXIT

HOLD/RESET

AUTO CUE

TEMPO

FOLDER SEARCH

LOOP

25

HOT LOOP

OUT ADJUST

MASTER TEMPO

11

LOOP CUTTER

12

TRACK SEARCH

24

9 10

BEAT LOOP

SEARCH

23 22 21

CUE

20

PLAY/PAUSE

0

13

19 REV

FWD

18

17

16

15

TEMPO

14

1. POWER switch ( OFF/ ON) This switch is located on the rear of the unit. Switches the unit's power ON/OFF. 2. Display 3. PHONES VOL dial Located on the rear of the unit. Adjusts the volume of the headphones. 4. PHONES connecter Located on the rear of the unit. φ6.3 mm phone plug headphones can be connected. 5. EJECT button (0) Ejects the disc. 6. TEXT MODE button Changes the TEXT display. 7. TIME MODE button Toggles the time display between the remaining track time and elapsed time. 8. HOLD/RESET button Preserves the effect of the Digital Jog Break. 9. AUTO CUE button Toggles the Auto Cue ON/OFF. 10. TEMPO control range button (±6/±10/±16) Changes the variable range of the tempo control. 11. MASTER TEMPO button/indicator Turns the Master Tempo function ON/OFF (lights when turned ON). 12. BEAT LOOP indicator Lights at the loop-in point during loop play.

13. TEMPO control slider Controls the track's tempo (playback speed). 14. Jog dial (–REV/+FWD) 15. Jog indicator ÷ When no disc is inserted, the indicator is turned off. ÷ When disc is inserted and in normal mode, indicator is turned on. ÷ When the Digital Jog Break is ON, indicator flashes rapidly. ÷ When Digital Jog Break is in HOLD ON mode, indicator flashes slowly. 16. Disc indicator Located on the front of the unit. ÷ When no disc is inserted, the indicator is turned on. ÷ When disc is loading and unloading, indicator flashes. ÷ When disc loading is completed, indicator turns off. 17. Disc loading slot Located in front . 18. Forced ejection hole Located in front of the unit. 19. PLAY/PAUSE button (6) 20. PLAY/PAUSE indicator (6) Lights when playing, and turns off when in pause mode. 21. CUE button Use to set and confirm cue point. 22. CUE indicator Lights when cue point is set, and turns off when in pause mode. 23. SEARCH buttons (1, ¡) Use to perform fast-forward and fast-reverse (with sound) during playback mode. 24. TRACK SEARCH buttons (4, ¢) Changes tracks in the forward/reverse direction. 25. FOLDER SEARCH buttons (+, =) When using a CD-ROM with folder layers, use to change folders in the forward/reverse direction. 26. LOOP buttons 7 IN/REALTIME CUE/HOT LOOP button/indicator Use to input loop-in point. (IN) Use to set the current playback point as cue point. (REALTIME CUE) When pressed during loop play, returns playback to loop-in point and begins replay. (HOT LOOP) 7 OUT/OUT ADJUST button/indicator Use to input loop-out point. (OUT) When pressed during loop play, adjusts loop-out point. (OUT ADJUST) 7 RELOOP/EXIT button After finishing loop play, the stored loop-in/out information can be used to begin loop play again. (RELOOP) When pressed during loop play, loop play stops and playback returns to normal playback mode. (EXIT) 7 BEAT LOOP/LOOP CUTTER button When pressed during play or pause modes, the loop end is automatically set based on the track's BPM (Beat Per Minutes), and loop play starts. (BEAT LOOP) When pressed during loop play, the length of the loop is cut to half its length. (LOOP CUTTER) 27. DIGITAL JOG BREAK buttons Turns each sound effect ON/OFF: JET, ZIP, WAH.

A

B

C

D

E

F

77

CDJ-200 5

6

7

8

1

2

31

32

33

3

34

35

4

36

37

A

47 46

45

44

43

42

41

40

39

38

B

Display

C

D

E

31. FLD indicator Lights when folder number is displayed. 32. TRK Lights when track number is displayed. 33. Dot matrix display (7x5)x3 Displays folder number, track number, or alphanumeric data. 34. Dot matrix display (7x5)x3 Displays time (minutes) or alphanumeric data. 35. Dot matrix display (7x5)x2 Displays time (seconds) or alphanumeric data. 36. Dot matrix display (7x5)x2 Displays time (frame) or alphanumeric data. 37. BPM Displays the BPM of the track displayed. 38. ±6, ±10, ±16 Lights to display tempo range. 39. MT Lights when Master Tempo function is ON. 40. TEMPO Displays the change rate of tempo. 41. Playing address display Displays the current playback position in a one-track full-scale graph. When displaying elapsed time, the graph lights from the left, and when displaying the remaining time the graph light turns off from the left. When remaining time is less than 30 seconds, the graph flashes slowly, and when remaining time is less than 15 seconds the graph flashes rapidly. 42. RELOOP Lights during reloop standby and loop play. 43. WAH Flashes when Digital Jog Break WAH is turned on. 44. ZIP Flashes when Digital Jog Break ZIP is turned on. 45. JET Flashes when Digital Jog Break JET is turned on. 46. A.CUE Lights when Auto Cue function is turned on. 47. REMAIN Lights when the track remaining time is displayed.

Time display ÷ When the TIME MODE button is pressed, the display switches into Time Mode, and by pressing the TIME MODE button again, the display alternates between elapsed time (TIME) and remaining track time (REMAIN). ÷ The display mode is saved when the power is turned off.

Text display ÷ By pressing the TEXT MODE button when playing CD-TEXT or MP3s, the dot matrix display changes alternately as follows: Track title (when playing MP3s, the file name)=Album title=Artist name. ÷ When no TEXT data is recorded, the display shows [NO TEXT]. ÷ No more than 48 characters can be displayed. ÷ If all text data cannot be displayed at once, the text will scroll. ÷ To return to Time Mode display, press TIME MODE button.

F

78

CDJ-200 1

2

3

4

5

6

7

8

A

B

C

D

E

F

79

CDJ-200 5

6

7

8

1

2

3

4

Lubricants and Glues list A

Name

Lubricants and Glues No.

Remark

Dyefree

GEM1036 (ZLX-ME413A)

Refer to "2.3 CONTROL SECTION" , "2.4 SLOT-IN MECHANISM SECTION".

Grease

GYA1001 (ZLB-PN397B)

Refer to "2.3 CONTROL SECTION" , "2.4 SLOT-IN MECHANISM SECTION".

Cleaning • Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: B

Position to be cleaned Pickup leneses

Cleaning tools

Remark

Cleaning liquid : GEM1004 Cleaning paper : GED-008

Refer to "2.4 SLOT-IN MECHANISM SECTION" , "7.1.3 DISASSEMBLY".

C

D

E

F

80

CDJ-200 1

2

3

4

Cdj 200 Service Manual 3g2w5d

Overview 5o1f4z

More details 6z3438

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