Atlas Copco Fd Dryers 694k31
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Atlas Copco Refrigerant Compressed Air Dryers
FD 5-4000 6-4000 l/s / 12-8480 cfm
Total capability, total responsibility Right at the heart of your business, Atlas Copco delivers quality compressed air for superior operational capacity. From compressed air generation to point of use, you can choose from our wide range of products to create a complete compressed air system tailored to your specific needs. All Atlas Copco products are engineered to integrate seamlessly, ensuring the highest level of reliability and energy efficiency. As a result, Atlas Copco can take full responsibility for your compressed air infrastructure with a guarantee of best-in-class quality. With a global presence in over 150 countries, we can provide an unrivalled service to maintain and continually improve your compressed air system performance. Backed by 100 years at the forefront of compressed air, Atlas Copco products offer the finest quality and efficiency. Our goal is to be First in Mind—First in Choice®. That is why Atlas Copco’s pursuit of innovation never ceases, driven by the dedication to meet and exceed your demands. Always working with you, we are committed to providing the customized air solution that is the driving force behind your business.
We are committed to your superior productivity through interaction and innovation.
FD, the industry benchmark for refrigerant dryers Clean and dry compressed air: it is vital to power up your busy production environment. Containing moisture, aerosols and dirt particles, untreated compressed air poses a substantial risk as it can damage your air system and end product.
Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco’s FD refrigerant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.
DRY AIR AT ANY TIME t 1PXFSGVMSFGSJHFSBOUDJSDVJU t&GmDJFOUXBUFSTFQBSBUJPO t3FMJBCMFXBUFSFWBDVBUJPO Integrated filters*
t6OJRVFIFBUFYDIBOHFS Saver Cycle Control & VSD*
Suitable for extreme conditions Flow Switch*
Smart alarm*
Elektronikon®*
Low pressure drop * Optional according to model.
Low power consumption Remote monitoring*
SPACE-SAVING, EASY INSTALLATION t*OBOEPVUMFUPOUPQPGUIFVOJUBMMPXJOHGPSFBTZJOTUBMMBUJPO BHBJOTUUIFXBMM '% t'PSLMJGUTMPUT '% t*OUFHSBUFE04%DPOEFOTBUFUSFBUNFOUBOE%%1%mMUFST PQUJPOGPS'%
SUPREME ENERGY EFFICIENCY tReduce energy costs, at any capacity! t-PXQSFTTVSFESPQTBWJOHPODPNQSFTTPSQPXFS t&OFSHZFGmDJFOUSFGSJHFSBOU t)JHIFGmDJFODZIFBUFYDIBOHFS
ADVANCED CONTROL & MONITORING SOLUTIONS
t'MPX4XJUDI '%
t4UBUFPGUIFBSUQBDLBHFTUPJODSFBTFFGmDJFODZ
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t6OJRVFBOEQBUFOUFE4BWFS$ZDMF$POUSPM '%
t.POJUPSJOHUISPVHI&4TZTUFN '%ESZFSTFRVJQQFEXJUI&MFLUSPOJLPO
t7BSJBCMF4QFFE%SJWF 74% GPSFYUSBFOFSHZTBWJOHT PQUJPOGPS'%
FD: The Smart Choice!
Constant dry air Removing moisture from compressed air in the harshest conditions, Atlas Copco’s FD refrigerant dryers eliminate system failures, production downtime and costly repair and service works.
HIGH EFFICIENCY HEAT EXCHANGER 1
4 3
The FD assures dry air, even at high ambient temperatures.
8
2
POWERFUL & RELIABLE t%SZBJSFWFOBUFYUSFNFMZIPUBNCJFOUDPOEJUJPOTUIBOLTUPIJHIMZEVSBCMFSFGSJHFSBOUDJSDVJU
5
t$VUUJOHFEHFQFSGPSNBODFBSFMJBCMFFYQBOTJPOEFWJDF IPUHBTCZQBTT VOJRVFDPVOUFSnPXIFBUFYDIBOHFSXJUIBJSUPBJSTJEFBOECVJMUJOFGmDJFOU low velocity water separator on all models.
6 7
EFFICIENT WATER SEPARATION t -PXWFMPDJUZDPOEFOTBUFTFQBSBUPSXJUIVMUJNBUFTFQBSBUJPOFGmDJFODZFWFO JOMPXnPXDPOEJUJPOT BDDPSEJOHUPNPEFM
1
AIR INLET
2
AIR-TO-REFRIGERANT COUNTER FLOW HEAT EXCHANGER
t 3FMJBCMFBOEFGGFDUJWFDPOEFOTBUFFWBDVBUJPOGSPNUIFTFQBSBUJPODIBNCFS via the no-loss condensate drain.
3
AIR-TO-AIR COUNTER FLOW HEAT EXCHANGER
t*OUFMMJHFOUBMBSNJODBTFPGESBJONBMGVODUJPO
4
AIR OUTLET
5
REFRIGERANT INLET
6
LOW VELOCITY WATER SEPARATOR
t $PVOUFSnPXPOUIBJSUPSFGSJHFSBOUBOEBJSUPBJSTJEF for maximum heat transfer efficiency.
7
NO-LOSS CONDENSATE DRAIN
t #VJMUJOFGmDJFOUBJSUPBJSIFBUFYDIBOHFSSFEVDJOHQPXFSDPOTVNQUJPO of the dryer and eliminating condensation on outlet piping.
8
REFRIGERANT OUTLET
UNIQUE & EFFECTIVE HEAT EXCHANGER TECHNOLOGY t -PXQSFTTVSFESPQUIBOLTUPCVJMUJOMPXWFMPDJUZXBUFSTFQBSBUPSBOEPQUJNJTFEBJSnPX
3
Cross flow
Temperature gradient
Counter flow
Atlas Copco’s advanced FD dryers guarantee high efficiency thanks to their air-to-air counter flow heat exchanger.
Thanks to their pioneering technology, FD dryers ensure the lowest pressure drop and lowest energy consumption for the highest possible efficiency – saving you time and money throughout the production process.
PROVEN PEACE OF MIND Building on Atlas Copco’s know-how and years of experience with regard to compressed air solutions, the FD refrigerant dryer range is tested using the most stringent methods in the industry. :PVDBOSFTUBTTVSFEBUBMMUJNFT*OPSEFSUPPCUBJO*40BOE DFSUJmDBUJPO "UMBT$PQDPUIPSPVHIMZUFTUTJUTESZFSTEVSJOH design reviews. As a result of to the synergy with the compressor production facility, Atlas Copco is able to test the entire dryer SBOHFUPBMMnPXT To further reduce any type of contamination within your process and protect your equipment, Atlas Copco presents a complete range of compressed air filters when needed. A total quality air solution for every application.
BUILT FOR ENDURANCE t%FTJHOFEVTJOHTUBUFPGUIFBSUUPPMTBOEGBDJMJUJFT t#BTFEPOZFBSTPGFYUFOTJWFSFTFBSDIBOEDPOUJOVPVTEFWFMPQNFOU t.BOVGBDUVSFEVTJOHUIFNPTUBEWBODFEQSPEVDUJPOMJOFBOENFUIPETJOUIFJOEVTUSZ
Supreme energy and cost savings Keeping a firm grip on costs is one of your main concerns. Atlas Copco’s refrigerant dryers ensure important energy savings all day, every day, year in, year out.
Saver Cycle Control & VSD (option)
Taking technology to a whole new level, the FD dryers achieve maximum cost savings, allowing you to conduct a truly efficient energy reduction strategy.
Low pressure drop
Energy-efficient heat exchanger No-loss condensate drain
Maximum energy savings, at any capacity! EXTRA SAVINGS AT PARTIAL
tLow pressure drop reducing energy consumption of the air compressor.
LOAD THROUGH VSD OR SAVER
t6TFPGFOFSHZFGmDJFOUSFGSJHFSBOU
CYCLE CONTROL!
t1BUFOUFEFlow SwitchUPBWPJEDPTUTEVSJOHQSPMPOHFEQFSJPETPGOPnPX '% tNew heat exchanger technology for supreme energy savings. t/PXBTUFPGDPNQSFTTFEBJSUIBOLTUPno-loss condensate drain. t6OJRVFSaver Cycle Control based on dryer load and relative humidity PGDPNQSFTTFEBJS '% tVSD 7BSJBCMF4QFFE%SJWF UPQSFDJTFMZNBUDIUIFFOFSHZJOQVUXJUI UIFBDUVBMOFFEBOEPCUBJOFYUSBFOFSHZTBWJOHT PQUJPOGPS'%
Traditional dryer
Atlas Copco FD
LOW PRESSURE DROP t&OFSHZTBWJOHIFBUFYDIBOHFSUFDIOPMPHZ BDDPSEJOHUPNPEFM t*OUFHSBUFEMPXWFMPDJUZXBUFSTFQBSBUPS t-BSHFEJBNFUFSDPOOFDUJPOQJQFT for optional integrated filters. t"MPXFSQSFTTVSFESPQMFBET to increased energy savings! The FD’s low pressure drop (p) reduces the load on the compressor and allows you to save considerable amounts of energy.
SAVER CYCLE CONTROL t "EKVTUNFOUPGXPSLJOHDZDMFUPBDUVBMMPBESFTVMUTJOTJHOJmDBOU energy savings. tReduced power consumption in case of partial load. t3FMBUJWFIVNJEJUZPGDPNQSFTTFEBJSPOESZFSPVUMFUJTLFQU below 50% even when cycling.
Atlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy.
MAXIMUM SAVINGS WITH VARIABLE SPEED DRIVE 5IF74% 7BSJBCMF4QFFE%SJWF DPOUSPMMFE'%SFGSJHFSBOU dryers exactly match the energy input to the need defined by the water load to the dryer. When the water load decreases, so will the speed of the compressor… BOEUIFFOFSHZDPOTVNQUJPOPGUIF'%ESZFS/PFOFSHZ will be wasted, which results typically in savings of more than 50% when compared to conventional dryers.
Power Consumption
kW 10
ryer
al d
tion
ven Con
Flow
SD
50 V
FD 7
0 0
200 424 720
400 848 1440
600 1272 2160
750 l/s 1589 cfm 2700 m3/h
Exceptional convenience 'SPN TNBMM XPSLTIPQT UP FOWJSPONFOUT XJUI IJHIMZ nVDUVBUJOH ambient temperatures, Atlas Copco’s FD refrigerant dryers offer you the exact air treatment you are looking for.
With their small footprint, integrated state-of-the-art design and complete monitoring capabilities, the FD dryers provide exceptional benefits and answer even the most stringent requirements.
SAVE SPACE AND INSTALLATION COSTS
Delivered ready for use, FD refrigerant dryers facilitate installation and minimize production downtime. As their compact, integrated
design eliminates the need for extras, installation costs are reduced to an absolute minimum.
Save floor space and installation expenses through the FD’s completely integrated design and small footprint!
t &MFDUSPOJDOPMPTTESBJOmUUFEJOTJEFUIFDBOPQZ
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ADVANCED CONTROL & MONITORING 5ISPVHI JUT TUBUFPGUIFBSU &MFLUSPOJLPO NPEVMF BOE"*3Connect™ package, Atlas Copco provides you with the tools to increase efficiency and obtain the highest return on investment. t4FBNMFTTJOUFHSBUJPOJOZPVSDVSSFOUQSPEVDUJPOXPSLnPX t"EWBODFEDPOUSPMBOESFNPUFNPOJUPSJOHDBQBCJMJUJFTUPNBYJNJ[FFOFSHZFGmDJFODZ t%JTQMBZPGUIFESZFSTNBJOQBSBNFUFSTBOENBJOUFOBODFJOGPSNBUJPO t*ODSFBTFEDPOWFOJFODFBOEQSPEVDUJPOUISPVHIQVUXIJMFNJOJNJ[JOHDPTUT t4NBSUBMBSNUPTBGFHVBSEZPVSBQQMJDBUJPO For additional information on Atlas Copco’s monitoring packages, please consult the specific solution literature.
Features & options FD 5-95
FD 120-285
FD 310-510
FD 600
FD 750-2000
FD 2400-4000
VSD CONTROL
-
-
-
-
Optional
4UE
SAVER CYCLE CONTROL
-
4UE
4UE0QUJPOBM
-
-
-
FLOW SWITCH
-
4UE
4UE
-
-
-
DIGITAL PRESSURE DEWPOINT READOUT
4UE
4UE
4UE
4UE
4UE
4UE
SMART PRESSURE DEWPOINT ALARM
4UE
4UE
4UE0QUJPOBM
-
-
-
4NBSU
4NBSU
4UE
4UE
4UE
4UE
-
4UE
4UE
4UE
4UE
4UE
VOLTAGE FREE S FOR REMOTE ALARM SIGNAL
4UE
4UE
4UE
4UE
4UE
4UE
AUTOMATIC HOT GAS BY VALVE
4UE
4UE
-
-
-
-
ELECTRONIC HOT GAS BY VALVE
-
-
4UE
4UE
4UE
4UE
AUTOMATIC EXPANSION VALVE
-
4UE
4UE
4UE
4UE
4UE
COUNTER FLOW AIR-TO-AIR HEAT EXCHANGER
4UE
4UE
4UE
4UE
4UE
4UE
COUNTER FLOW AIR-TO-REFRIGERANT HEAT EXCHANGER
4UE
4UE
4UE
4UE
4UE
4UE
CONTROL PROTECTION TO IP23
4UE
4UE
4UE
-
-
-
CONTROL PROTECTION TO IP54
Optional
Optional
Optional
4UE
4UE
4UE
4UE
4UE
4UE
4UE
4UE
4UE
Optional
Optional
Optional
Optional
Optional
Optional
HIGH EFFICIENCY COALESCING FILTERS
Optional
Optional
Optional
-
-
-
GENERAL PURPOSE COALESCING FILTERS
Optional
Optional
Optional
-
-
-
Optional
Optional
-
-
-
-
PRESSURE DEWPOINT ALARM ELEKTRONIKON CONTROL
INTEGRATED ELECTRONIC NO LOSS DRAIN ANCHOR PADS
INTEGRATED OSD OIL/WATER CONDENSATE SEPARATOR (1) Standard in the USA (2) Integrated filter (3) Spin on filter
Integrated filters
OSD oil-water separator
Elektronikon®
5FDIOJDBMTQFDJmDBUJPOT )[WFSTJPOT
FD MODEL NUMBER
Maximum inlet conditions
Air flow at outlet with a PDP of 3°C/36°F
(ambient/inlet)
AIR-COOLED VERSIONS ¡$¡$ FD 5
¡$¡$ FD 10
¡$¡$ FD 15
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ FD 50
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ FD 150
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ FD 510
¡$¡$ FD 510
¡$¡$ FD 510
'% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ WATER-COOLED VERSIONS ¡$¡$ '%
¡$¡$ '%
¡$¡$ FD 510
'% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%74% ¡$¡$ '%74% ¡$¡$
Pressure Drop
Power Consumption
Maximum Working Pressure
l/s
cfm
bar
psi
kW
hp
bar(g)
psi(g)
10 15 50 150 510 510 510 1000 1000
0.11 0.11 0.15
1.10 10.0
510 1000 1000
5.0 5.0
5.50 5.10
Compressed air connections
Dimensions Length mm inches
Width mm inches
Height mm inches
R¾ R¾ R¾ R¾ R¾ R¾ R1 R1 R1 R1 R1 R1½ R1½ R1½ 3½ 3½ 3½ ( ( ( ( ( ( ( ( ( %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/
515 515 515 515 515
( ( ( %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/
(1) Saver S C l Cycle. (2) 20 bar(g) / 290 psi(g) variant available. Reference conditions (if not mentioned otherwise) 50 Hz: t"NCJFOUUFNQFSBUVSF¡$ ¡' t*OMFUDPNQSFTTFEBJSUFNQFSBUVSF¡$ ¡' t*OMFUQSFTTVSFQTJHCBS F
Maximum conditions* t"NCJFOUUFNQFSBUVSF¡$ ¡' t*OMFUDPNQSFTTFEBJSUFNQFSBUVSF¡$ ¡' t*OMFUDPNQSFTTFEBJSUFNQFSBUVSF¡$¡$ ¡'¡' '%
W
H
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FD MODEL NUMBER
Maximum inlet conditions
Air flow at outlet with a PDP of 3°C/36°F
(ambient/inlet)
AIR-COOLED VERSIONS ¡' FD 5
¡' FD 10
¡' FD 15
¡' '%
¡' '%
¡' '%
¡' '%
¡' FD 50
¡' '%
¡' '%
¡' '%
¡' '%
¡' FD 150
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' FD 510
¡' FD 510
¡' FD 510
'% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' WATER-COOLED VERSIONS ¡' '%
¡' '%
¡' FD 510
'% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%74% ¡' '%74% ¡'
Pressure Drop
Power Consumption
Maximum Working Pressure
l/s
cfm
bar
psi
kW
hp
bar(g)
psi(g)
10 15 50 510 510 510 1000 1000
0.11 0.11 0.15
1.0
0.5 0.5 0.5 1.0 1.0 1.5 11.0 11.0
510 1000 1000
5.0 5.0 5.1
(1) Saver Cycle. (2) 20 bar(g) / 290 psi(g) variant available. Reference conditions (if not mentioned otherwise) 60 Hz: t"NCJFOUUFNQFSBUVSF¡$ ¡' t*OMFUDPNQSFTTFEBJSUFNQFSBUVSF¡$ ¡' t*OMFUQSFTTVSFQTJHCBS F
Compressed air connections
Dimensions Length mm inches
Width mm inches
Height mm inches
/15¾ /15¾ /15¾ /15¾ /15¾ /15¾ /15 /15 /15 /15 /15 /15½ /15½ /15½ /15½ /15½ /15½ /15 /15 /15 /15 /15 /15 /15 /15 /15 "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4*
515 515 515 515 515
/15 /15 /15 "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4*
1500
W
Refrigerant types: '% 3B '% 3B '% 3B 'PSBEEJUJPOBMJOGPSNBUJPOSFHBSEJOH4BWFS$ZDMF'%SFGSJHFSBOUESZFST QMFBTFDPOTVMUUIFTQFDJmD'%MFBnFU
H
L
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Atlas Copco has a focus on exceeding customer needs with a culture built on ongoing interaction, long-term relationships, and a commitment to understanding each customer’s process and objectives. As a result, every compressed air solution we create helps a cus To better serve our customers, we have operations where our customers do business. Our Eastern, Central, Southern and Western regions each have their own direct Atlas Copco sales and service team, plus we have a nationwide network of Atlas Copco customer centers and authorized contracted independent distributors. We have four manufacturing facilities in the USA, including one in Wisconsin, two in Texas, and our state of the art Hill, South Carolina. Satisfying customer needs with ground-breaking integrated compressed air technology, quality air accessories and 24/7 service enhanced with remote monitoring tools positions Atlas Copco as a leading global compressor manufacturer. Our unwavering commitment is to be First in Mind – First in Choice® for all your compressed air requirements. We are committed to your superior productivity through interaction and innovation.
Central Region
Eastern Region
Atlas Copco Compressors Corporate Headquarters
Southern Region
SPONSOR
1310 9056 83 FAB 11/09 2M
Western Region
www.atlascopco.us 866-344-4887
Danger: Compressed air should never be supplied as breathing air unless air liability related to the purchaser’s/’s breathing system. © 2009 Atlas Copco Compressors LLC. All rights reserved. ® Atlas Copco is a ed trademark of Atlas Copoc AB
The information contained herein is general in nature and is not intended for
FD 5-4000 6-4000 l/s / 12-8480 cfm
Total capability, total responsibility Right at the heart of your business, Atlas Copco delivers quality compressed air for superior operational capacity. From compressed air generation to point of use, you can choose from our wide range of products to create a complete compressed air system tailored to your specific needs. All Atlas Copco products are engineered to integrate seamlessly, ensuring the highest level of reliability and energy efficiency. As a result, Atlas Copco can take full responsibility for your compressed air infrastructure with a guarantee of best-in-class quality. With a global presence in over 150 countries, we can provide an unrivalled service to maintain and continually improve your compressed air system performance. Backed by 100 years at the forefront of compressed air, Atlas Copco products offer the finest quality and efficiency. Our goal is to be First in Mind—First in Choice®. That is why Atlas Copco’s pursuit of innovation never ceases, driven by the dedication to meet and exceed your demands. Always working with you, we are committed to providing the customized air solution that is the driving force behind your business.
We are committed to your superior productivity through interaction and innovation.
FD, the industry benchmark for refrigerant dryers Clean and dry compressed air: it is vital to power up your busy production environment. Containing moisture, aerosols and dirt particles, untreated compressed air poses a substantial risk as it can damage your air system and end product.
Incorporating unique, patented technological innovations and extra energy-saving options, Atlas Copco’s FD refrigerant dryers provide you with the clean, dry air you are in need of to expand the life of your equipment and ensure the quality of your end product.
DRY AIR AT ANY TIME t 1PXFSGVMSFGSJHFSBOUDJSDVJU t&GmDJFOUXBUFSTFQBSBUJPO t3FMJBCMFXBUFSFWBDVBUJPO Integrated filters*
t6OJRVFIFBUFYDIBOHFS Saver Cycle Control & VSD*
Suitable for extreme conditions Flow Switch*
Smart alarm*
Elektronikon®*
Low pressure drop * Optional according to model.
Low power consumption Remote monitoring*
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SUPREME ENERGY EFFICIENCY tReduce energy costs, at any capacity! t-PXQSFTTVSFESPQTBWJOHPODPNQSFTTPSQPXFS t&OFSHZFGmDJFOUSFGSJHFSBOU t)JHIFGmDJFODZIFBUFYDIBOHFS
ADVANCED CONTROL & MONITORING SOLUTIONS
t'MPX4XJUDI '%
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t7BSJBCMF4QFFE%SJWF 74% GPSFYUSBFOFSHZTBWJOHT PQUJPOGPS'%
FD: The Smart Choice!
Constant dry air Removing moisture from compressed air in the harshest conditions, Atlas Copco’s FD refrigerant dryers eliminate system failures, production downtime and costly repair and service works.
HIGH EFFICIENCY HEAT EXCHANGER 1
4 3
The FD assures dry air, even at high ambient temperatures.
8
2
POWERFUL & RELIABLE t%SZBJSFWFOBUFYUSFNFMZIPUBNCJFOUDPOEJUJPOTUIBOLTUPIJHIMZEVSBCMFSFGSJHFSBOUDJSDVJU
5
t$VUUJOHFEHFQFSGPSNBODFBSFMJBCMFFYQBOTJPOEFWJDF IPUHBTCZQBTT VOJRVFDPVOUFSnPXIFBUFYDIBOHFSXJUIBJSUPBJSTJEFBOECVJMUJOFGmDJFOU low velocity water separator on all models.
6 7
EFFICIENT WATER SEPARATION t -PXWFMPDJUZDPOEFOTBUFTFQBSBUPSXJUIVMUJNBUFTFQBSBUJPOFGmDJFODZFWFO JOMPXnPXDPOEJUJPOT BDDPSEJOHUPNPEFM
1
AIR INLET
2
AIR-TO-REFRIGERANT COUNTER FLOW HEAT EXCHANGER
t 3FMJBCMFBOEFGGFDUJWFDPOEFOTBUFFWBDVBUJPOGSPNUIFTFQBSBUJPODIBNCFS via the no-loss condensate drain.
3
AIR-TO-AIR COUNTER FLOW HEAT EXCHANGER
t*OUFMMJHFOUBMBSNJODBTFPGESBJONBMGVODUJPO
4
AIR OUTLET
5
REFRIGERANT INLET
6
LOW VELOCITY WATER SEPARATOR
t $PVOUFSnPXPOUIBJSUPSFGSJHFSBOUBOEBJSUPBJSTJEF for maximum heat transfer efficiency.
7
NO-LOSS CONDENSATE DRAIN
t #VJMUJOFGmDJFOUBJSUPBJSIFBUFYDIBOHFSSFEVDJOHQPXFSDPOTVNQUJPO of the dryer and eliminating condensation on outlet piping.
8
REFRIGERANT OUTLET
UNIQUE & EFFECTIVE HEAT EXCHANGER TECHNOLOGY t -PXQSFTTVSFESPQUIBOLTUPCVJMUJOMPXWFMPDJUZXBUFSTFQBSBUPSBOEPQUJNJTFEBJSnPX
3
Cross flow
Temperature gradient
Counter flow
Atlas Copco’s advanced FD dryers guarantee high efficiency thanks to their air-to-air counter flow heat exchanger.
Thanks to their pioneering technology, FD dryers ensure the lowest pressure drop and lowest energy consumption for the highest possible efficiency – saving you time and money throughout the production process.
PROVEN PEACE OF MIND Building on Atlas Copco’s know-how and years of experience with regard to compressed air solutions, the FD refrigerant dryer range is tested using the most stringent methods in the industry. :PVDBOSFTUBTTVSFEBUBMMUJNFT*OPSEFSUPPCUBJO*40BOE DFSUJmDBUJPO "UMBT$PQDPUIPSPVHIMZUFTUTJUTESZFSTEVSJOH design reviews. As a result of to the synergy with the compressor production facility, Atlas Copco is able to test the entire dryer SBOHFUPBMMnPXT To further reduce any type of contamination within your process and protect your equipment, Atlas Copco presents a complete range of compressed air filters when needed. A total quality air solution for every application.
BUILT FOR ENDURANCE t%FTJHOFEVTJOHTUBUFPGUIFBSUUPPMTBOEGBDJMJUJFT t#BTFEPOZFBSTPGFYUFOTJWFSFTFBSDIBOEDPOUJOVPVTEFWFMPQNFOU t.BOVGBDUVSFEVTJOHUIFNPTUBEWBODFEQSPEVDUJPOMJOFBOENFUIPETJOUIFJOEVTUSZ
Supreme energy and cost savings Keeping a firm grip on costs is one of your main concerns. Atlas Copco’s refrigerant dryers ensure important energy savings all day, every day, year in, year out.
Saver Cycle Control & VSD (option)
Taking technology to a whole new level, the FD dryers achieve maximum cost savings, allowing you to conduct a truly efficient energy reduction strategy.
Low pressure drop
Energy-efficient heat exchanger No-loss condensate drain
Maximum energy savings, at any capacity! EXTRA SAVINGS AT PARTIAL
tLow pressure drop reducing energy consumption of the air compressor.
LOAD THROUGH VSD OR SAVER
t6TFPGFOFSHZFGmDJFOUSFGSJHFSBOU
CYCLE CONTROL!
t1BUFOUFEFlow SwitchUPBWPJEDPTUTEVSJOHQSPMPOHFEQFSJPETPGOPnPX '% tNew heat exchanger technology for supreme energy savings. t/PXBTUFPGDPNQSFTTFEBJSUIBOLTUPno-loss condensate drain. t6OJRVFSaver Cycle Control based on dryer load and relative humidity PGDPNQSFTTFEBJS '% tVSD 7BSJBCMF4QFFE%SJWF UPQSFDJTFMZNBUDIUIFFOFSHZJOQVUXJUI UIFBDUVBMOFFEBOEPCUBJOFYUSBFOFSHZTBWJOHT PQUJPOGPS'%
Traditional dryer
Atlas Copco FD
LOW PRESSURE DROP t&OFSHZTBWJOHIFBUFYDIBOHFSUFDIOPMPHZ BDDPSEJOHUPNPEFM t*OUFHSBUFEMPXWFMPDJUZXBUFSTFQBSBUPS t-BSHFEJBNFUFSDPOOFDUJPOQJQFT for optional integrated filters. t"MPXFSQSFTTVSFESPQMFBET to increased energy savings! The FD’s low pressure drop (p) reduces the load on the compressor and allows you to save considerable amounts of energy.
SAVER CYCLE CONTROL t "EKVTUNFOUPGXPSLJOHDZDMFUPBDUVBMMPBESFTVMUTJOTJHOJmDBOU energy savings. tReduced power consumption in case of partial load. t3FMBUJWFIVNJEJUZPGDPNQSFTTFEBJSPOESZFSPVUMFUJTLFQU below 50% even when cycling.
Atlas Copco’s FD dryers are able to adapt their working cycle to the real load they are under, saving significant amounts of energy.
MAXIMUM SAVINGS WITH VARIABLE SPEED DRIVE 5IF74% 7BSJBCMF4QFFE%SJWF DPOUSPMMFE'%SFGSJHFSBOU dryers exactly match the energy input to the need defined by the water load to the dryer. When the water load decreases, so will the speed of the compressor… BOEUIFFOFSHZDPOTVNQUJPOPGUIF'%ESZFS/PFOFSHZ will be wasted, which results typically in savings of more than 50% when compared to conventional dryers.
Power Consumption
kW 10
ryer
al d
tion
ven Con
Flow
SD
50 V
FD 7
0 0
200 424 720
400 848 1440
600 1272 2160
750 l/s 1589 cfm 2700 m3/h
Exceptional convenience 'SPN TNBMM XPSLTIPQT UP FOWJSPONFOUT XJUI IJHIMZ nVDUVBUJOH ambient temperatures, Atlas Copco’s FD refrigerant dryers offer you the exact air treatment you are looking for.
With their small footprint, integrated state-of-the-art design and complete monitoring capabilities, the FD dryers provide exceptional benefits and answer even the most stringent requirements.
SAVE SPACE AND INSTALLATION COSTS
Delivered ready for use, FD refrigerant dryers facilitate installation and minimize production downtime. As their compact, integrated
design eliminates the need for extras, installation costs are reduced to an absolute minimum.
Save floor space and installation expenses through the FD’s completely integrated design and small footprint!
t &MFDUSPOJDOPMPTTESBJOmUUFEJOTJEFUIFDBOPQZ
t *ODPSQPSBUFE04%DPOEFOTBUFUSFBUNFOU PQUJPOBM
t 0OMZCZQBTTSFRVJSFE
t *OUFHSBUFE%%BOE1%mMUFST PQUJPOBM
t $POOFDUJPOTPOUPQPGUIFVOJU BDDPSEJOHUPNPEFMTJ[F
ADVANCED CONTROL & MONITORING 5ISPVHI JUT TUBUFPGUIFBSU &MFLUSPOJLPO NPEVMF BOE"*3Connect™ package, Atlas Copco provides you with the tools to increase efficiency and obtain the highest return on investment. t4FBNMFTTJOUFHSBUJPOJOZPVSDVSSFOUQSPEVDUJPOXPSLnPX t"EWBODFEDPOUSPMBOESFNPUFNPOJUPSJOHDBQBCJMJUJFTUPNBYJNJ[FFOFSHZFGmDJFODZ t%JTQMBZPGUIFESZFSTNBJOQBSBNFUFSTBOENBJOUFOBODFJOGPSNBUJPO t*ODSFBTFEDPOWFOJFODFBOEQSPEVDUJPOUISPVHIQVUXIJMFNJOJNJ[JOHDPTUT t4NBSUBMBSNUPTBGFHVBSEZPVSBQQMJDBUJPO For additional information on Atlas Copco’s monitoring packages, please consult the specific solution literature.
Features & options FD 5-95
FD 120-285
FD 310-510
FD 600
FD 750-2000
FD 2400-4000
VSD CONTROL
-
-
-
-
Optional
4UE
SAVER CYCLE CONTROL
-
4UE
4UE0QUJPOBM
-
-
-
FLOW SWITCH
-
4UE
4UE
-
-
-
DIGITAL PRESSURE DEWPOINT READOUT
4UE
4UE
4UE
4UE
4UE
4UE
SMART PRESSURE DEWPOINT ALARM
4UE
4UE
4UE0QUJPOBM
-
-
-
4NBSU
4NBSU
4UE
4UE
4UE
4UE
-
4UE
4UE
4UE
4UE
4UE
VOLTAGE FREE S FOR REMOTE ALARM SIGNAL
4UE
4UE
4UE
4UE
4UE
4UE
AUTOMATIC HOT GAS BY VALVE
4UE
4UE
-
-
-
-
ELECTRONIC HOT GAS BY VALVE
-
-
4UE
4UE
4UE
4UE
AUTOMATIC EXPANSION VALVE
-
4UE
4UE
4UE
4UE
4UE
COUNTER FLOW AIR-TO-AIR HEAT EXCHANGER
4UE
4UE
4UE
4UE
4UE
4UE
COUNTER FLOW AIR-TO-REFRIGERANT HEAT EXCHANGER
4UE
4UE
4UE
4UE
4UE
4UE
CONTROL PROTECTION TO IP23
4UE
4UE
4UE
-
-
-
CONTROL PROTECTION TO IP54
Optional
Optional
Optional
4UE
4UE
4UE
4UE
4UE
4UE
4UE
4UE
4UE
Optional
Optional
Optional
Optional
Optional
Optional
HIGH EFFICIENCY COALESCING FILTERS
Optional
Optional
Optional
-
-
-
GENERAL PURPOSE COALESCING FILTERS
Optional
Optional
Optional
-
-
-
Optional
Optional
-
-
-
-
PRESSURE DEWPOINT ALARM ELEKTRONIKON CONTROL
INTEGRATED ELECTRONIC NO LOSS DRAIN ANCHOR PADS
INTEGRATED OSD OIL/WATER CONDENSATE SEPARATOR (1) Standard in the USA (2) Integrated filter (3) Spin on filter
Integrated filters
OSD oil-water separator
Elektronikon®
5FDIOJDBMTQFDJmDBUJPOT )[WFSTJPOT
FD MODEL NUMBER
Maximum inlet conditions
Air flow at outlet with a PDP of 3°C/36°F
(ambient/inlet)
AIR-COOLED VERSIONS ¡$¡$ FD 5
¡$¡$ FD 10
¡$¡$ FD 15
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ FD 50
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ FD 150
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ '%
¡$¡$ FD 510
¡$¡$ FD 510
¡$¡$ FD 510
'% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ WATER-COOLED VERSIONS ¡$¡$ '%
¡$¡$ '%
¡$¡$ FD 510
'% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%'4 ¡$¡$ '%74% ¡$¡$ '%74% ¡$¡$ '%74% ¡$¡$
Pressure Drop
Power Consumption
Maximum Working Pressure
l/s
cfm
bar
psi
kW
hp
bar(g)
psi(g)
10 15 50 150 510 510 510 1000 1000
0.11 0.11 0.15
1.10 10.0
510 1000 1000
5.0 5.0
5.50 5.10
Compressed air connections
Dimensions Length mm inches
Width mm inches
Height mm inches
R¾ R¾ R¾ R¾ R¾ R¾ R1 R1 R1 R1 R1 R1½ R1½ R1½ 3½ 3½ 3½ ( ( ( ( ( ( ( ( ( %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/
515 515 515 515 515
( ( ( %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/ %*/
(1) Saver S C l Cycle. (2) 20 bar(g) / 290 psi(g) variant available. Reference conditions (if not mentioned otherwise) 50 Hz: t"NCJFOUUFNQFSBUVSF¡$ ¡' t*OMFUDPNQSFTTFEBJSUFNQFSBUVSF¡$ ¡' t*OMFUQSFTTVSFQTJHCBS F
Maximum conditions* t"NCJFOUUFNQFSBUVSF¡$ ¡' t*OMFUDPNQSFTTFEBJSUFNQFSBUVSF¡$ ¡' t*OMFUDPNQSFTTFEBJSUFNQFSBUVSF¡$¡$ ¡'¡' '%
W
H
'PSDPOEJUJPOTPUIFSUIBOSFGFSFODFDPOEJUJPOT QMFBTFDPOTVMU"UMBT$PQDP L
- -FOHUI 88JEUI ) )FJHIU
5FDIOJDBMTQFDJmDBUJPOT )[WFSTJPOT
FD MODEL NUMBER
Maximum inlet conditions
Air flow at outlet with a PDP of 3°C/36°F
(ambient/inlet)
AIR-COOLED VERSIONS ¡' FD 5
¡' FD 10
¡' FD 15
¡' '%
¡' '%
¡' '%
¡' '%
¡' FD 50
¡' '%
¡' '%
¡' '%
¡' '%
¡' FD 150
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' '%
¡' FD 510
¡' FD 510
¡' FD 510
'% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' WATER-COOLED VERSIONS ¡' '%
¡' '%
¡' FD 510
'% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%'4 ¡' '%74% ¡' '%74% ¡' '%74% ¡'
Pressure Drop
Power Consumption
Maximum Working Pressure
l/s
cfm
bar
psi
kW
hp
bar(g)
psi(g)
10 15 50 510 510 510 1000 1000
0.11 0.11 0.15
1.0
0.5 0.5 0.5 1.0 1.0 1.5 11.0 11.0
510 1000 1000
5.0 5.0 5.1
(1) Saver Cycle. (2) 20 bar(g) / 290 psi(g) variant available. Reference conditions (if not mentioned otherwise) 60 Hz: t"NCJFOUUFNQFSBUVSF¡$ ¡' t*OMFUDPNQSFTTFEBJSUFNQFSBUVSF¡$ ¡' t*OMFUQSFTTVSFQTJHCBS F
Compressed air connections
Dimensions Length mm inches
Width mm inches
Height mm inches
/15¾ /15¾ /15¾ /15¾ /15¾ /15¾ /15 /15 /15 /15 /15 /15½ /15½ /15½ /15½ /15½ /15½ /15 /15 /15 /15 /15 /15 /15 /15 /15 "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4*
515 515 515 515 515
/15 /15 /15 "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4* "/4*
1500
W
Refrigerant types: '% 3B '% 3B '% 3B 'PSBEEJUJPOBMJOGPSNBUJPOSFHBSEJOH4BWFS$ZDMF'%SFGSJHFSBOUESZFST QMFBTFDPOTVMUUIFTQFDJmD'%MFBnFU
H
L
- -FOHUI 88JEUI ) )FJHIU
Atlas Copco has a focus on exceeding customer needs with a culture built on ongoing interaction, long-term relationships, and a commitment to understanding each customer’s process and objectives. As a result, every compressed air solution we create helps a cus To better serve our customers, we have operations where our customers do business. Our Eastern, Central, Southern and Western regions each have their own direct Atlas Copco sales and service team, plus we have a nationwide network of Atlas Copco customer centers and authorized contracted independent distributors. We have four manufacturing facilities in the USA, including one in Wisconsin, two in Texas, and our state of the art Hill, South Carolina. Satisfying customer needs with ground-breaking integrated compressed air technology, quality air accessories and 24/7 service enhanced with remote monitoring tools positions Atlas Copco as a leading global compressor manufacturer. Our unwavering commitment is to be First in Mind – First in Choice® for all your compressed air requirements. We are committed to your superior productivity through interaction and innovation.
Central Region
Eastern Region
Atlas Copco Compressors Corporate Headquarters
Southern Region
SPONSOR
1310 9056 83 FAB 11/09 2M
Western Region
www.atlascopco.us 866-344-4887
Danger: Compressed air should never be supplied as breathing air unless air liability related to the purchaser’s/’s breathing system. © 2009 Atlas Copco Compressors LLC. All rights reserved. ® Atlas Copco is a ed trademark of Atlas Copoc AB
The information contained herein is general in nature and is not intended for
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