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APQP PROCESS FLOW Prepare for APQP
Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
, Assessment and Corrective Action
1
APQP PROCESS FLOW Prepare for APQP
Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
, Assessment and Corrective Action
• Organize the Team • Define the Scope • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan
2
APQP PROCESS FLOW Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
, Assessment and Corrective Action
INPUT
Prepare for APQP
• Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan
3
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
Product Design and Development
Process Design and Development
Product and Process Validation
, Assessment and Corrective Action
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management
• Decide on Concern Resolution • Develop Product Quality Timing Plan
4
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Design Goals • Reliability and Quality Goals
Product and Process Validation
, Assessment and Corrective Action
• Design Failure Mode and Effects Analysis (DFMEA)
• Preliminary Bill of Material
• Design for Manufacturability and Assembly
• Preliminary Process Flow Chart
• Design Verification
• Preliminary Listing of Special Product and Process Characteristics
Process Design and Development
OUTPUT
INPUT
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
5
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Reliability and Quality Goals
INPUT
OUTPUT
INPUT
• Design Goals
• Design Failure
• Packaging
Mode and Effects Analysis (DFMEA)
Standards
• Preliminary Bill of Material
• Design for Manufacturability and Assembly
• Preliminary Process Flow Chart
• Design Verification
• Preliminary Listing of Special Product and Process Characteristics
• Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
Product and Process Validation
, Assessment and Corrective Action
OUTPUT
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Product/Process Quality System Review • Process Flow Chart • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
6
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Reliability and Quality Goals
• Packaging
• Production Trial
Mode and Effects Analysis (DFMEA)
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Design for Manufacturability and Assembly
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
, Assessment and Corrective Action
OUTPUT
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
Product and Process Validation INPUT
INPUT
OUTPUT
INPUT
• Design Goals
OUTPUT
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
7
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Reliability and Quality Goals
• Packaging
• Production Trial
Mode and Effects Analysis (DFMEA)
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Design for Manufacturability and Assembly
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
OUTPUT
INPUT
OUTPUT
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
, Assessment and Corrective Action
Product and Process Validation INPUT
INPUT
OUTPUT
INPUT
• Design Goals
OUTPUT
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Reduced Variation • Customer Satisfaction • Delivery and Service
• Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
8
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Reliability and Quality Goals
• Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Production Trial
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
OUTPUT
INPUT
OUTPUT
INPUT
• Packaging
Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly
FMEA
, Assessment and Corrective Action
Product and Process Validation
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
OUTPUT
INPUT
OUTPUT
INPUT
• Design Goals
• Product/Process Benchmark Data
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Reduced Variation • Customer Satisfaction • Delivery and Service
• Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
9
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Reliability and Quality Goals
• Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Production Trial
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
OUTPUT
INPUT
OUTPUT
INPUT
• Packaging
Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly
FMEA
, Assessment and Corrective Action
Product and Process Validation
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
OUTPUT
INPUT
OUTPUT
INPUT
• Design Goals
• Product/Process Benchmark Data
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Reduced Variation • Customer Satisfaction • Delivery and Service
• Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
APQP
10
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Reliability and Quality Goals
• Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Production Trial
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
• Reduced Variation • Customer Satisfaction • Delivery and Service
• Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
OUTPUT
INPUT
OUTPUT
INPUT
• Packaging
Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly
FMEA
, Assessment and Corrective Action
Product and Process Validation
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
OUTPUT
INPUT
OUTPUT
INPUT
• Design Goals
• Product/Process Benchmark Data
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
APQP
SPC 11
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Reliability and Quality Goals
• Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Production Trial
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
• Production Validation Testing
• Reduced Variation • Customer Satisfaction • Delivery and Service
MSA
• Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
• Production Part Approval
OUTPUT
INPUT
OUTPUT
INPUT
• Packaging
Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly
FMEA
, Assessment and Corrective Action
Product and Process Validation
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
OUTPUT
INPUT
OUTPUT
INPUT
• Design Goals
• Product/Process Benchmark Data
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
APQP
SPC 12
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Design Goals • Reliability and Quality Goals
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Production Trial
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
• Production Validation Testing
• Reduced Variation • Customer Satisfaction • Delivery and Service
MSA
• Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
PPAP
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
• Production Part Approval
OUTPUT
INPUT
OUTPUT
INPUT
• Packaging
Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly
FMEA
OUTPUT
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
, Assessment and Corrective Action
Product and Process Validation
Process Design and Development INPUT
OUTPUT
INPUT
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
APQP
SPC 13
Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
, Assessment and Corrective Action
1
APQP PROCESS FLOW Prepare for APQP
Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
, Assessment and Corrective Action
• Organize the Team • Define the Scope • Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan
2
APQP PROCESS FLOW Plan and Define Program
Product Design and Development
Process Design and Development
Product and Process Validation
, Assessment and Corrective Action
INPUT
Prepare for APQP
• Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan
3
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
Product Design and Development
Process Design and Development
Product and Process Validation
, Assessment and Corrective Action
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management
• Decide on Concern Resolution • Develop Product Quality Timing Plan
4
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Design Goals • Reliability and Quality Goals
Product and Process Validation
, Assessment and Corrective Action
• Design Failure Mode and Effects Analysis (DFMEA)
• Preliminary Bill of Material
• Design for Manufacturability and Assembly
• Preliminary Process Flow Chart
• Design Verification
• Preliminary Listing of Special Product and Process Characteristics
Process Design and Development
OUTPUT
INPUT
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
5
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Reliability and Quality Goals
INPUT
OUTPUT
INPUT
• Design Goals
• Design Failure
• Packaging
Mode and Effects Analysis (DFMEA)
Standards
• Preliminary Bill of Material
• Design for Manufacturability and Assembly
• Preliminary Process Flow Chart
• Design Verification
• Preliminary Listing of Special Product and Process Characteristics
• Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
Product and Process Validation
, Assessment and Corrective Action
OUTPUT
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Product/Process Quality System Review • Process Flow Chart • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
6
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Reliability and Quality Goals
• Packaging
• Production Trial
Mode and Effects Analysis (DFMEA)
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Design for Manufacturability and Assembly
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
, Assessment and Corrective Action
OUTPUT
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
Product and Process Validation INPUT
INPUT
OUTPUT
INPUT
• Design Goals
OUTPUT
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
7
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Reliability and Quality Goals
• Packaging
• Production Trial
Mode and Effects Analysis (DFMEA)
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Design for Manufacturability and Assembly
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
OUTPUT
INPUT
OUTPUT
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
, Assessment and Corrective Action
Product and Process Validation INPUT
INPUT
OUTPUT
INPUT
• Design Goals
OUTPUT
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Reduced Variation • Customer Satisfaction • Delivery and Service
• Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
8
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Reliability and Quality Goals
• Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Production Trial
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
OUTPUT
INPUT
OUTPUT
INPUT
• Packaging
Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly
FMEA
, Assessment and Corrective Action
Product and Process Validation
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
OUTPUT
INPUT
OUTPUT
INPUT
• Design Goals
• Product/Process Benchmark Data
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Reduced Variation • Customer Satisfaction • Delivery and Service
• Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
9
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Reliability and Quality Goals
• Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Production Trial
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
OUTPUT
INPUT
OUTPUT
INPUT
• Packaging
Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly
FMEA
, Assessment and Corrective Action
Product and Process Validation
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
OUTPUT
INPUT
OUTPUT
INPUT
• Design Goals
• Product/Process Benchmark Data
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
• Reduced Variation • Customer Satisfaction • Delivery and Service
• Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
APQP
10
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Reliability and Quality Goals
• Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Production Trial
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
• Reduced Variation • Customer Satisfaction • Delivery and Service
• Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
OUTPUT
INPUT
OUTPUT
INPUT
• Packaging
Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly
FMEA
, Assessment and Corrective Action
Product and Process Validation
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
OUTPUT
INPUT
OUTPUT
INPUT
• Design Goals
• Product/Process Benchmark Data
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
APQP
SPC 11
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Reliability and Quality Goals
• Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Production Trial
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
• Production Validation Testing
• Reduced Variation • Customer Satisfaction • Delivery and Service
MSA
• Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
• Production Part Approval
OUTPUT
INPUT
OUTPUT
INPUT
• Packaging
Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly
FMEA
, Assessment and Corrective Action
Product and Process Validation
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
OUTPUT
INPUT
OUTPUT
INPUT
• Design Goals
• Product/Process Benchmark Data
Process Design and Development
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
APQP
SPC 12
APQP PROCESS FLOW • Organize the
• Voice of the
Team
Customer
• Define the Scope
• Business Plan/Marketing Strategy
• Establish Team-toTeam Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format
• Design Goals • Reliability and Quality Goals
• Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs
• Production Trial
Standards
Run
• Product/Process Quality System Review
• Measurement Systems Evaluation
• Process Flow Chart
• Preliminary Process Capability Study
• Preliminary Process Flow Chart
• Design Verification • Design Reviews • Prototype Build – Control Plan
• Product Assurance Plan
• Engineering Drawings (Including Math Data)
• Management
• Engineering Specifications
• Decide on Concern Resolution
• Material Specifications
• Develop Product Quality Timing Plan
• Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics
• Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan
• Production Validation Testing
• Reduced Variation • Customer Satisfaction • Delivery and Service
MSA
• Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management
PPAP
• Packaging Specifications • Management
• Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management
• Production Part Approval
OUTPUT
INPUT
OUTPUT
INPUT
• Packaging
Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly
FMEA
OUTPUT
• Design Failure
• Preliminary Bill of Material
• Preliminary Listing of Special Product and Process Characteristics
, Assessment and Corrective Action
Product and Process Validation
Process Design and Development INPUT
OUTPUT
INPUT
Product Design and Development
OUTPUT
Plan and Define Program
INPUT
Prepare for APQP
APQP
SPC 13
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