MULLION BRACKET ANALYSIS BS 8118: Part 1: 1991 Structural Use of Aluminum I. CHECK FOR BOLT AND BEARING ON THE ALUMINUM IA. GENERAL PROPERTIES A. Threaded Fastener Bolt Grade = A4-70 Db = 8 mm
Bolt grade Bolt diameter
Ub =
700 MPa
Yb =
450 MPa
ps =
280 MPa
0.4U b (BS 5950-1:2000; Table 30) Shear strength
pt =
450 MPa
0.7U b or Y b (BS 5950-1:2000; Table 34) Tensile strength
pbb =
805 MPa 2 36.6 mm
0.7(U b + Y b ) (BS 5950-1:2000; Table 31) Bearing strength
As =
Minimum tensile strength of the fasterner
Tensile stress area
tp1 =
3 mm
Thickness of ply1
tp2 =
3 mm
Thickness of ply2
γm =
1.2
Fastener shear capacity Pv = 280 × 36.6 /1000 Pv =
10.25 KN
Fastener bearing capacity Pbb = 8 × 3 × 805 /1000 Pbb =
19.32 KN
B. Aluminum Ply Alloy = 6063-T6 pa = 175 MPa ebb = c= γm =
10 mm 2 1.2
Connected ply bearing capacity BRP1 = (2 × 8 × 3 × 175/1.2)/1000 BRP1 =
8.4 KN
Material factor
p s ×A s (BS 5950-1:2000; Sec 6.3.2.1) Shear capacity p s ×A s (BS 5950-1:2000; Sec 6.3.2.1) Shear capacity
d×t p ×p bb (BS 5950-1:2000; Sec 6.3.3.2) Bearing capacity d×t p ×p bb (BS 5950-1:2000; Sec 6.3.3.2) Bearing capacity
Aluminum alloy (BS 8118; Table4.1) Limiting stress (BS 8118; Table4.1) Edge distance Diameter to thickness ratio factor(BS 8118 Sec 6.4.4) Bearing Material factor
c×Db×t×pa/ym (BS 8118 Sec 6.4.4) Bearing c×Db×t×pa/ym (BS 8118 Sec 6.4.4) Bearing
BRP2 = (10 × 3 × 175/1.2)/1000
e×t×pa/ym (BS 8118 Sec 6.4.4) Bearing
BRP2 =
e×t×pa/ym (BS 8118 Sec 6.4.4) Bearing
5.25 KN
BRP= min( BRP1, BRP2)
(BS 8118 Sec 6.4.4) Bearing capacity of the ply
BRP=
(BS 8118 Sec 6.4.4) Bearing capacity of the ply
5.25 KN
II. CAPACITY CHECK A. Factored force calculation Nb = 1 Ns =
1
No. of fasterners in the direction of the shear No. of sides in the direction of shear
Factored shear along the x-axis for single fastener Vbx = 0.35 KN Vby =
0.11 KN
Total shear acting on a single fasterner 2 2 Vb = (√Vbx + Vby )/ Nb × Ns
Total shear acting on a single fasterner
Vb = (√0.35² + 0.11²) / 1 × 1
Total shear acting on a single fasterner
Vb =
Total shear acting on a single fasterner
0.37 KN
B. Summary check Bearing resistance of ply check Vb < BRP = 0.37 < 5.25; Therefore OK for bearing on the ply Shear resistance of fastener check Vb < Pv = 0.37 < 10.25; Therefore OK for shear on the bolt Bearing resistance of fastener check Vb < Pbb = 0.37 < 19.32; Therefore OK for bearing on the bolt