Alimak Super Scando Fc Manual 5y1y1u

Technical Description for SCANDO & SCANDO SUPER FC Construction Hoists

This manual is only applicable if the manufacturing number indicated below corresponds to the manufacturing number stamped on the identification sign of the equipment. Where there is a conflict Your ALIMAK representative.

YOUR HOIST HAS: Manufacturing No.:

Year:

If the bottom right corner of this book is cut, the book is only valid for illustrative use!

Part No. 9023 775-1 05 2000 - 12 - 19

Photographs and drawings are illustrative only and do not necessarily show the design of the products on the market at any given point in time. The products must be used in conformity with applicable practice and safety regulations. Specifications of the products and equipment presented herein are subject to change without notice.

CONTENTS TECHNICAL DESCRIPTION

TECHNICAL DATA & SPECIFICATIONS

IMPORTANT SAFETY INSTRUCTIONS

OPERATING INSTRUCTIONS

SERVICE AND MAINTENANCE

ELECTRIC TROUBLESHOOTING

FOUNDATION

PROJECTING HOIST MAST

PREPARATIONS BEFORE INSTALLATION

INSTALLATION

DISMANTLING

See Operator’s Manual for chapter C, D, E and F. See Installation Manual for chapter K and L.

A B C D E F G H I K L

ALIMAK AB IS ISO 9001 CERTIFIED The Certificate is valid for: design, manufacture and service related to construction hoists, mast climbing work platforms, permanently installed service lifts and elevators and equipment for shaft drilling and enlarging.

A0

TECHNICAL DESCRIPTION

Technical Description ..................................... Control systems............................................... Optional equipments ...................................... Safety equipment ............................................ Own protective measures...............................

ALIMAK 31775 -1/03

A1 A6 A7 A9 A 10

a0

A1

Technical description Hoist denomination The capacity of the hoist as well as the cage length can be taken from the hoist denomination printed on the sign in the cage. Multiply the first two figures of the denomination by 100 and you have the load capacity in kg. Multiply the figures after the slanting line by 100 and you have the cage length in mm. Example: Scando 20/30. Load capacity 20 x 100 = 2000 kg (4400 lbs). Cage length 30 x 100 = 3000 mm or 3.0 meter (9’-10 1/8’’). A ”C” after the figures indicates that the hoist is provided with a Counterweight. The letters ”FC” indicates that the hoist operates with Variable Frequency Converter (VFC) and is of type high speed. If the hoist is provided with two cages, this is indicated by the Roman numeral II after SCANDO or SCANDO SUPER.

Foundation The foundation is made of a reinforced concrete slab with cast in place brackets for the base frame of the mast. The foundation is cast ”on - site” in accordance with instructions given under ”Preparations before Installation” and ”Foundation” in this Manual.

Ground enclosure The foundation and bottom landing are fully enclosed by wire mesh s attached to base frame of the mast. A ground enclosure for a single cage hoist can be transformed into a twin cage enclosure by adding s. The enclosure is supplied with a mechanically and/or electrically interlocked, vertical sliding gate placed on the entrance side of the ground enclosure. ”Mechanically interlocked” means that the gate is ”locked” mechanically and cannot be opened unless the cage is at the base landing. ”Electrically interlocked” means that the cage will stop at once, if a gate is opened, or will not start unless the gate is closed.

ALIMAK 33539 -1/04

A2

Hoist mast The hoist mast consists of lattice work of steel tubes and angle profiles in sections of 1508 mm (4’-11 3/8’’) length. Each section is provided with one or two precision-cut racks. The sections are bolted together with bolts and nuts. Mast sections are available in two main versions: with one rack for single cage models or with two racks with or without welded counterweight guide rails for twin cage models. A mast section for a single cage hoist can be transformed into a twin cage mast section by adding a rack.

a2

The mast is attached to the stucture and stabilized with special telescoping tie-in assemblies. Mast ties are available in several sizes and adjustable within the minimum and maximum specifications. The mast tie allows for a maximum inclination of ±8° from the horizontal. The hoist mast is provided with top and bottom limit cams. These cams actuate limit swiches attached to the hoist cage, causing it to stop automatically. There is also a final limit switch which cuts off the main power supply, if the normal limit switches fail to function.

Counterweight equipment A hoist provided with a counterweight equipment has a ”C” designated after the figures in the hoist denomination. The counterweight equipment is mainly used to increase the capacity of the hoist without an increase in power consumtion (compare erection load capacity and pay-load capacity in ”Technical Data”).

a3

The counterweight runs on the rear corner tubes of the mast or, on twin cage hoists, on a special guide rail welded or bolted to the side of the mast. The counterweight wire ropes is directed by means of sheaves on top of the mast (cathead) to a wire rope equalizer with a slack rope switch on the cage roof, which stops the hoist if the wire ropes become unbalanced or if the counterweight hangs up.

ALIMAK 31777 -1/03

A3

Cage The cage walls are constructed partially or entirely of wire mesh to allow light in and thereby give the cage operator a clear view of the hoistway. The roof and floor are constructed of plastic coated, fibreglass reinforced high density plywood with a non-skid surface. Floor, roof and partial side walls are also available in lightweight aluminium checkered plate. The cage is guided on the mast by individually adjusted ball bearing guide rollers. Safety hooks are attached to the main frame of the cage under the lowest driving pinion to ensure that the cage is unable to climb off the top of the mast or that the pinion disengages from the rack should a roller fall off. The cage has mechanically and/or electrically interlocked entrance and exit gates. The exit gate is usually made in two parts whereas the enterance gate is one part. (The entrance gate is the one facing the gate of the ground enclosure).

a 23

As the cage roof serves as working platform during erection and as a maintenance inspection platform it is provided with a safety railing. There is also a trap door in the roof and a ladder in the cage so that one can easily get up on the roof.

Hoist machinery The hoist machinery unit is attached to the main frame of the cage on vibration dampening brackets. The cage climbs by means of pinions in engagement with the rack. The pinions are fitted to worm-/alt. bevel gears, driven by electric motors.

a 25 a 24

Worm gear machinery

Bevel gear machinery

SCANDO-hoists with electric motor by one, two or three direct starting squirrel cage induction motors, equipped with self adjusting electromagnetic disc brakes. FC-hoist with Variable Frequency Converter ”VFC”, are driven by two or three squirrel cage induction motors equipped with electromagnetic disc brakes. ALIMAK 33540 -1/04

A4

The use of VFC makes it possible to run electric motors at a supersynchronous or subsynchronous speed. The speed of the hoist is straight related to the frequence which is set/or initiated by the control stick. Frequence can be varied from 0 to maximum frequence 60 – 87 Hz depending of type of motor. Due to the frequency modulation at start – from 0 to 87 Hz, the starting current will be as low as 1.2x the rated motor current. With retaradation ramps at the landings and the possibility of "crawling", stop at correct position in level with the landing is obtained. When stopping the VFC will steplessly decrease the frequency down to 0 Hz. That means that the brake only will be used as a parking brake, and therefore the brake wear and maintenance is minimized.

Landing equipment The landing equipment consists of mechanically and/or electrically interlocked wire mesh gates or bars at the landings, preventing ittance to the hoistway. The landings are mounted on vertical pipes parallel to the mast from the ground enclosure to the top landing. The landing equipment can also be attached by connecting them to special brackets at the landings, in openings, on slabs, on projections or facade scaffolding. The electric interlocking of the landing equipment is connected to the control system of the hoist (stop circuit).

a8

ALIMAK 33541 -1/04

A5

Cable guiding systems Cable basket: The hoist trailing power cable is guided by U-shaped guide with plate springs. During operation of the hoist the power cable coils itself out and into a cable basket located in the ground enclosure at the bottom landing.

Cable arm at midpoint of the mast Junction box Trailing power cable

Cable arm on cage Fixed power cable fastened to the mast

Cable guide in mast

Strips

a 10

Cable trolley: To overcome the power cable’s limited tensile strength. The cable is at high lifting heights, fixed firmly to the mast from the bottom landing to a junction box located at the midpoint of the mast.

Cable trolley

The trailing power cable from the junction box to the cable on the cage is kept under tension by a cable trolley located under the cage and travelling on the same guide as the cage. This method described above is also used for hoist installations where strong winds, low temperatures, etc. can be expected.

Electric equipment

a 11

The electric equipment can be of several different kinds depending on local requirements and regulations. The equipment is also designed and chosen to conform to operating conditions on construction sites. The components have been thoroughly tested and conform to one or several of the following international/national standards: IEC, CEE, EN, DIN, UL, CSA and SS. In order to meet the requirements of the customer and conform to the applicable hoist regulation, and code, the electrical equipment is designed specifically for each order. Necessary documents, such as wiring diagrams, circuit diagrams and parts lists, are placed inside the document box in the cage. ALIMAK 31780 -1/03

a 12

A6

Control systems Operator control system The hoist can be operated from inside the hoist cage only. This is done by means of: a push button station with push buttons Up/Stop/Down, or . . . . . . a lever controller Up/Stop/Down. The control lever has spring return to the stopp position (Dean-Handle). As a low-cost option the system can be provided with an electronic proximity swicht, ALIMAK ”Automatic Stop Equipment”. Note that SCANDO SUPER FC is designed for operator control only.

Semi-automatic control system The hoist can be operated from inside the cage by means of push buttons Up/Stop/Down/Stop Next Landing. By pressing a button for Up or Down, the cage starts travelling in the chosen direction. When the cage is approaching the desired landing, the button marked with symbol for Stop Next Landing is pressed. The cage will then stop automatically at that landing. The landings can be provided with a push button box with similar buttons and functions as in the cage.

a 13

ALIMAK 31781 -1/03

A7

Optional equipments Automatic Stop Equipment Stopping the cage at right level at the landings can be difficult for people using the hoist infrequently. With Automatic Stop Equipment this very operation is automated. The equipment consists of auxiliary relays and a proximity switch on the cage. The switch is activated by steel plates attached to the mast at the landing.

a 15 a 14

By pressing the button for the function Stop Next Landing before approaching desired landing the cage automatically stops at level at that landing.

Tone Frequency Equipment ALIMAK hard wire Tone Frequency Equipment (TFE) for Signal Transmission is used for hoist installations where it is desirable to avoid a separate trailing control cable between base and cage. The control signals are instead transferred along the ground wire of the trailing power cable. The Tone Frequency Equipment consists of two units – one transmitter and one receiver. The transmitter is located in the base and the receiver in the main in the cage. The transmitter, in the base , converts the incomming impulses from the landing push buttons into three different signals, A, B and C, corresponding to Up, Stop and Down. These signals are then transferred along the trailing power cable up to the cage. The receiver in the cage picks up the signals and actuates output relays corrensponding to the initial signal A, B or C. Each individual signal consists of a 3-tone sequencial code system which gives extreme insensibility to false or disturbing signals. a 16

ALIMAK 31782 -1/03

A8

Aliphone Communication System Aliphone Communication System with a combined transmitter/ reciver uses the power supply cable for its signals, thereby eliminating a separate communication cable. The signals are transmitted by means of FM technique. The equipment provides two-way communication between the hoist cage and base landing. Communication to the other landings is obtained by adding optional equipment to the base station. The equipment can also be connected to a Paging System. (Announcing Speaker System).

a 17

ALIMAK 31783 -1/03

Safety equipment Automatic stop at top and bottom landings At top and bottom landings, limit cams are mounted on the mast. These cams activate the limit switches, which automatically stops the hoist. The functions for the Up and Down limit switches are backed up by a final limit switch with its own cams on the mast at top and bottom landings. This switch cuts the power supply on all phases, and stops the cage should the normal limit switch not function. Below the bottom landing level, close to the hoist mast, buffer springs are located for the cage and counterweight. These buffers are designed to stop a descending cage or counterweight beyond its normal limit of travel.

A9

NORMAL UPPER LANDING Limit cam

Final switch cam

Heel

Counter roller

Drive pinions

Safety hook

Safety hooks To prevent the cage from climbing off the mast during erection or dismantling, or to prevent the pinions from disengaging the rack in case a counter roller or guide roller on the cage comes off, safety hooks are mounted on the cage frame. The safety hooks are placed underneath the lowest drive pinion of the machinery, preventing the cage from falling off the mast should the drive pinion run off the top rack.

Limit switches Heel Final limit switch Safety device pinion

Safety details on machinery plate On the machinery and safety device plates, heels keep the pinion of the machinery and safety device constantly engaged with the rack on the hoist mast, in case a counter roller or a guide roller on the cage comes off.

Mast NORMAL LOWER LANDING Limit cam

Door interlocks on hoist cage and landing doors

a 18

Final switch cam

When the cage and/or landing doors are electrically interlocked and any of the doors is opened, the hoist will not operate until the doors are closed. Electrical interlocking Mechanical interlocking

a 19

Buffer springs a 20

A mechanically interlocked cage or landing cannot be opened unless the cage has stopped at respective landing. ALIMAK 31784 -1/03

A 10

Safety device The hoist has a unique safety device which smoothly stops the cage on the mast should normal driving speed be exceeded. The safety device has a shaft with a centrifugal weight and a pinion constantly engaged with the rack on the hoist mast. When the centrifugal weight actuates, the brake cone is screwed in against a brake lining inside the safety housing. The hoist is brought to a smooth stop, and simutaneously the power to the drive motors is cut off. a 21

Phase failure relay The electric equipment is protected by a phase failure relay, which means that the hoist can only be driven when correct phase sequence is connected.

Cage roof safety railing

Emergency stop wire

Optional overrun protection device A spring loaded roller fixed at the top of the cage runs on the rear face of the rack. The roller is fixed to a crank, which in turn is connected to an emergency stop wire, controlling the power supply cut-off switch – the standard final limit switch – located in the cage.

Cage roof toe board

When the top of the cage reaches the top mast section, the roller runs off the rack, and lifts the stop wire, which isolates the final limit switch. In effect when the roller runs off the rack, the main supply is cut off and the cage stops immediately.

Rack ON

The emergency stop wire can be used as an emergency stop by erectors working from the roof of the cage.

Final limit switch OFF a 22

ALIMAK 31785 -1/03

The purchaser’s/’s own protective measures Protection at landings It is recommended that overhead protection is furnished at landing entrances to protect against falling objects.

Scaffolds and other gangways close to the hoistway and counterweight way Scaffolds and other gangways and platforms close to the hoistway and counterweight way shall be provided to hoistway enclosures according to local regulations.

Illumination of landings The adequate site lighting shall be provided to illuminate the landings over the full height of travel of the hoist.

Landings erected at site Landings built up at site shall be equipped with safety railings and toe guards and shall meet applicable local regulations. Each landing shall be dimensioned for the maximum load of the hoist.

ALIMAK 31786 -1/03

A 11

TECHNICAL DATA & SPECIFICATIONS

Data sheet .........................see separate data sheet Dimensions.........................................................B 2 Noise level ..........................................................B 7 Temperature range ...........................................B 7 Foundation.........................................................B 7 Tie distance and overhang................................B 7 Lubrication and lubrication volumes..............B 7 Tightening torque..............................................B 8 Conversion table .............................................B 10

ALIMAK 33542 -1/04

B0

B2

Dimensions Hoist cage Inside height and width dimensions: – for 1.3 and 1.5 m (4’-3 3/16’’ and 4’-11’’) cage width and inside cage height 2.55 m (8’-4 3/8’’).

El.

B*

C2 A2 1150 (45.27”)

A1 C1 (1530)

2550 (100.39”) * 2000 (78.74”)

Safety device GF or GFD see table

b1

b2

Cage width 1.3 meter (4’-3 3/16’’)

A1 mm

B mm

C1 mm

C2 Safety device type mm GF GFD

mm x 0.03937 = inches

1700 2120 1230 1530 2250 940 905 (66.93”) (83.46”) (48.42”) (60.24”) (88.58”) (37.00”) (35.63”)

1.3 (Scando -97.) (4’-3 3/16’’) 1.5 meter (4’-11’’)

A2 mm

b3

– –

1790 1230 (70.47”) (48.42”)

– –

2140 (84.25”)

– –

905 (35.63”)

1575 2120 1490 1530 2250 1140 1105 (62.00”) (83.46”) (58.66”) (60.24”) (88.58”) (44.88”) (43.50”)

– for 1.5 m (4’-11’’) cage width and inside cage height 2.2 m (7’-2 5/8’’).

1880 (74.01”)

2200 (86.61”) * 1990 (78.35”)

1150 (45.27”) * 1490 (58.66”)

* Door opening b4

ALIMAK 33543 -1/04

B3

Hoist cage Outside dimensions plan view.

D1 b5

*80

W1

D2

D3 SCANDO I

D4 SCANDO II

*80 (3.15’’)

mm x 0.03937 = inches

L1 L2

* The dimension shows the very end of the interlocking

Cage dimension

W1 mm

L1 mm

L2 mm

D1 mm

D2 mm

D3 mm

D4 mm

1.3 x 3.0 meter 1400 1565 3130 1095 1790 (4’-3 3/16’’ x 9’-10 1/8’’) (55.12”) (61.61”) (123.23”) (43.11”) (70.47”)

2155 3490 (84.84”) (137.40”)

1.5 x 3.2 meter (4’-11’’ x 10’-6’’)

1600 1670 3340 1195 1990 (62.99”) (65.75”) (131.49”) (47.05”) (78.35”)

2355 3980 (92.72”) (156.69”)

1.5 x 3.7 meter (4’-11’’ x 12’-1 3/4’’)

1600 1920 3840 1195 1990 (62.99”) (75.59”) (151.18”) (47.05”) (78.35”)

2355 3980 (92.72”) (156.69”)

1.5 x 4.0 meter (4’-11’’ x 13’-1 1/2’’)

1600 2070 4140 1320 2115 2605 4230 (62.99”) (81.49”) (162.99”) (51.97”) (83.27”) (102.56”) (166.53”)

Min. permissible ”clearance” on all external dimensions is 100 mm (4’’).

ALIMAK 31789 -1/04

B4

Ground enclosure Outside dimensions plan view. External max height 2600 mm (8’- 6 3/8’’)

With vertical pipes

1170

(46.06’’) (23.03’’)

D9 SCANDO II

D8 SCANDO I with counterweight

D6

D5

D7 SCANDO I

(25.98’’) 660

D6

585

b 97

L3

L6 (L3 – 47 mm)

L4

L5 (L4 + 35 mm )

mm x 0.03937 = inches Cage dimension

L3 mm

L4 mm

L5 mm

D6 mm

D7 mm

D8 mm

D9 mm

1.3 x 3.0 meter 1705 3450 3485 1658 2010 (4’-3 3/16’’ x 9’-10 1/8’’) (67.12”) (135.82”) (137.20”) (65.27”) (79.13”)

1550 (61.02”)

2425 (95.47”)

–

4010 (157.87”)

1.5 x 3.2 meter (4’-11’’ x 10’-6’’)

1805 3650 3685 1758 2165 (71.06”) (143.70”) (145.08”) (69.21”) (85.24”)

1750 2590 3070 4320 (68.90”) (101.97”) (120.86”) (170.08”)

1.5 x 3.7 meter (4’-11’’ x 12’-1 3/4’’)

2055 4150 4185 2008 2165 (80.90”) (163.38”) (164.76”) (79.05”) (85.24”)

1750 2590 3070 4320 (68.90”) (101.97”) (120.86”) (170.08”)

1.5 x 4.0 meter (4’-11’’ x 13’-1 1/2’’)

2205 4450 (86.81”) (175.20”)

–

L6 mm

–

D5 mm

2285 (89.96”)

ALIMAK 31790 -1/05

– –

– –

3390 4550 (133.46”) (179.13”)

B5

Cable guides

105 (4.13’’)

Plan view dimensions: – for type with cable basket at base landing.

Ø 620 (dia. 24.41’’)

1510 (59.45’’) 912 (35.90’’)

b 14

602 (23.70’’) 757 (29.80’’) 1355 (53.35’’)

b 15

239 742 (29.21’’)

352 (13.86’’)

115 (4.53’’)

– for type with cable trolley underneath the hoist cage on the hoist mast.

(9.41’’)

ALIMAK 31791 -1/05

B6

Mast sections Plan view dimensions:

76 x 4.2 76 x 6.3 76 x 8.0

Mast section w. Mast section w. Mast section w. Mast section w. 1 rack – excl. 1 rack – incl. 2 racks – excl. 2 racks – incl. cwt. guide rail cwt. guide rail cwt. guide rail cwt. guide rail kg (lbs.) kg (lbs.) kg (lbs.) kg (lbs.) 130 (287) 150 (331) 168 (370)

160 (353) 180 (397) 198 (436)

154 (339) 174 (384) 192 (423)

184 (406) 204 (450) 222 (489)

76 x 4.2/6.3 130 (287) 76 x 6.3/8.0 150 (331)

160 (353) 180 (397)

154 (339) 174 (384)

184 (406) 204 (450)

401 (15.79’’)

Tube dim. mm.

650 (25.59’’)

650 (25.59’’)

– for mast section with c/c 650 x 650 mm between the mast tubes.

726 (28.58’’)

b 10

76 x 4.2 mm = (3’’ x 11/64’’) 76 x 6.3 mm = (3’’ x 1/4’’)

mm x 0.03937 = inches

76 x 8.0 mm = (3’’ x 5/16’’) 76 x 11.0 mm = (3’’ x 7/16’’)

– for mast section with c/c 650 x 900 mm between the mast tubes.

183 (403) 201 (443) 224 (494)

213 (470) 231 (509) 254 (560)

207 (456) 225 (496) 248 (547)

237 (522) 255 (562) 278 (613)

76 x 6.3/8.0 183 (403) 76 x 8.0/11.0 201 (443)

213 (470) 231 (509)

207 (456) 225 (496)

237 (522) 255 (562)

The above weights are valid for painted mast sections. Hot dip galvanized mast sections are approx. 15% heavier.

Thermal expansion It should be noted that the thermal expansion of the mast is: 0.012 mm/m /C°.

ALIMAK 31792 -1/04

900 (35.43’’)

76 x 6.3 76 x 8.0 76 x 11.0

Mast section w. Mast section w. Mast section w. Mast section w. 1 rack – excl. 1 rack – incl. 2 racks – excl. 2 racks – incl. cwt. guide rail cwt. guide rail cwt. guide rail cwt. guide rail kg (lbs.) kg (lbs.) kg (lbs.) kg (lbs.)

526 (20.71’’)

Tube dim. mm.

650 (25.59’’)

b 11

726 (28.58’’)

B7

Counterweights Plan view dimensions:

B

A

137 (5.39’’)

Alt. hoist model

A mm

B mm

Wire rope dia. No. x dia./mm

Counterweight kg

– with rear-hung counterweight SCANDO I 20/30 C

282 900 (11.10’’) (35.43’’)

2 x 12 (2 x 15/32’’)

1210 (2670 lbs.)

SCANDO I 28/37 C

447 900 (17.60’’) (35.43’’)

2 x 16 (2 x 5/8’’)

2800 (6175 lbs.)

SCANDO I 32/40 C

457 900 (17.99’’) (35.43’’)

2 x 18 (2 x 23/32’’)

3400 (7495 lbs.)

SC. SUPER FC 28/32 C

447 900 (17.60’’) (35.43’’)

2 x 16 (2 x 5/8’’)

2800 (6175 lbs)

SC. SUPER FC 28/37 C

447 900 (17.60’’) (35.43’’)

2 x 16 (2 x 5/8’’)

2800 (6175 lbs)

SC. SUPER FC 32/40 C

457 900 (17.99’’) (35.43’’)

2 x 18 (2 x 23/32’’)

3400 (2670 lbs.)

b 12

A

– with side-hung counterweights

b 13

B

SCANDO II 20/30 C

200 (7.87’’)

315 (12.40’’)

2 x 12 / cage (2 x 15/32’’)

1210 (2670 lbs.)

SCANDO II 28/37 C

240 (9.45’’)

315 (12.40’’)

2 x 16 / cage (2 x 5/8’’)

2800 (6175 lbs.)

SCANDO II 32/40 C

360 336 (14.17’’) (13.23’’)

2 x 18 / cage (2 x 23/32’’)

3400 (7495 lbs.)

SC. SUPER FC II 28/32 C

240 (9.45’’)

315 (12.40’’)

2 x 16 / cage (2 x 5/8’’)

2800 (6175 lbs)

SC. SUPER FC II 28/37 C

240 (9.45’’)

315 (12.40’’)

2 x 16 / cage (2 x 5/8’’)

2800 (6175 lbs.)

SC. SUPER FC II 32/40 C

360 336 (14.17’’) (13.23’’)

2 x 18 / cage (2 x 23/32’’)

3400 (7495 lbs.)

mm x 0.03937 = inches

Rope length required = lifting height + 10 meter (33 ft.). The counterweight rope shall comply with the specification marked on the plate of the hoist equipment concerning the breaking load for the rope.

Noise level Measured noise level in cage better than 85 db(A).

Temperature range + 40°C / – 25°C (+104° / – 13°F).

Foundation See specifications for the design of the foundation in the chapter ”Foundation”.

Tie distance and overhang See chapter ”Projecting hoist mast”.

ALIMAK 33544 -1/04

B8

Tightening torque Recommendations according to the chart on the following page applies in general except for: ALIMAK Mast bolt, dim. 1 ”UNC – Torque

:

300 Nm (220 lbf x ft)

– Spanner size

:

1 1/2”

ALIMAK Scaffold clamp Ø 48 mm – Torque

:

80 Nm (60 lbf x ft)

– Spanner size

:

23 mm

50

ALIMAK Scaffold clamp Ø 76 mm – Torque

:

150 Nm (110 lbf x ft)

– Spanner size

:

28 mm

ALIMAK Scaffold clamp Ø 76 mm – Torque

:

220 Nm (163 lbf x ft)

– Spanner size

:

24 or 27 mm

– Torque

:

90 Nm (67 lbf x ft)

– Spanner size

:

19 mm

ALIMAK U-bolt, dim. M 12

ALIMAK 31794 -1/03

100

B9

Recommended torques The chart applies to galvanized bolt and nut of strength class 8.8 – dry surface. Dimension

Spanner size

Torque Nm

lbf x ft

M6 M8 M 10 M 12 M 14 M 16 M 20 M 24

10 mm 13 mm 17 mm 19 mm 22 mm 24 mm 30 mm 36 mm

10 24 47 81 128 198 386 668

7 18 35 60 95 146 285 493

1/4” UNC 3/8” UNC 1/2” UNC 5/8” UNC 3/4” UNC 1” UNC 1 1/4” UNC

7/16” 9/16” 3/4” 15/16” 1 1/8” 1 1/2” 1 7/8”

11 39 94 186 327 783 1549

8 29 69 137 241 577 1142

ALIMAK 31795 -1/03

B 10

Conversion tables Linear measure 1 mm 1m

= =

1 inch 1 foot

= =

Volume 0.039” (inches) 3.281’ (feet) 25.4 304.8

mm mm

Torque 1 Nm 1 Nm

= =

0.738 0.102

lbf x ft kpm

1 kpm 1 lb x ft 1 kpm 1 lbf x ft

= = = =

9.807 1.356 7.233 0.138

Nm Nm lbf x ft kpm

1 m3 1 dm3 1 liter 1 liter

= 1000 = 1 = 0.220 = 0.264

dm3 liter Imp.gallon US.gallon

1 Imp.gallon 1 US.gallon 1 Imp.gallon 1 US.gallon

= = = =

liter liter US.gallon Imp.gallon

4.546 3.785 1.201 0.833

Moment of inertia 1 kgm2

= 3417

lbin2

1N 1N 1 kN

= 0.225 = 0.102 = 1000

lbf kp N

1 kp 1 lbf 1 kp 1 lbf

= = = =

9.807 4.448 2.205 0.454

N N lbf kp

= =

2.205 0.454

lbs kg

Force Pressure 1 kPa 1 Mpa 1 Mpa 1 Mpa 1 Mpa 1 Mpa

= 1000 = 1000 = 1 = 145 = 10.2 = 10

Pa kPa N/mm2 psi kp/cm2 bar

1 kp/cm2 1 psi 1 bar 1 kp/cm2 1 bar 1 psi 1 psi

= = = = = = =

MPa MPa MPa psi psi kp/cm2 bar

0.098 0.006 0.1 14.22 14.503 0.070 0.069

Weight 1 kg 1 lb

Temperature Effect 1 kW 1 kW 1 kW

= 1000 = 1.341 = 1.36

W hp hk

1 hk 1 hp 1 hk 1 hp

= = = =

kW kW hp hk

0.735 0.746 0.986 1.014

ALIMAK 31796 -1/03

C

=

F

=

5 (F° – 32) 9 32 + 9 C° 5

G0

FOUNDATION

Foundation ...................................................... Concrete slab................................................... Foundation pit................................................. Concrete slab without foundation frame...... Transportable foundation .............................. Load on foundation ........................................ Ground pressure .............................................

ALIMAK 31797 -1/05

G1 G1 G7 G8 G8 G9 G 10

G1

Foundation National hoist regulations indicate whether the hoist is to be installed on a concrete slab or if a foundation pit is required.

Concrete slab A concrete slab is to be made according to the following instructions, and according to the actual model of hoist. It is important that the mounting holes of the foundation frame be brought level with the completed concrete surface, and that the concrete is vibrated thoroughly – especially around the foundation frame. It is also important that the finished surface is plane and horizontal.

g1

Foundation frame: – part no. 9025 751-000 for mast section c/c 650 x 650 (2’-1 5/8’’ x 2’-1 5/8’’) – part no. 9021 586-000 for mast section c/c 650 x 900 (2’-1 5/8’’ x 2’-11 7/16’’)

The foundation may be made in any of the following ways, depending upon the finished concrete level compared with the ground level.

ALIMAK 31798 -1/03

G2

Concrete slab on the ground (10.63 in.)

Enclosure/ Cage sill

270

Ground level

Advantage:

No drain required.

Disadvantage:

High sill.

To lower edge of reinforcement

Minimum 30 mm (1.18 in.) concrete cover or according to local regulations

g2

Concrete slab level with the ground

Enclosure/ Cage sill Ground level

Advantage:

No drain required.

Disadvantage:

Sill.

A concrete slab level with the ground is the most common type of foundation. A ramp up to the level of the sill is usually made of fill, wood or steel.

g3

Enclosure/ Cage sill Hole Ø 50 mm in slab (Ø 2 in.)

350

Ground level

(13.78 in.)

Concrete slab below ground level Advantage:

No sill between ground level and hoist cage.

Disadvantage:

Corrosion if water remains on the foundation and does not drain.

add concrete pit height when applicable

This alternative requires draining. g4

Min. 100 mm (4 in.) gravel Drain pipe with outlet

g5

IMPORTANT: Please note that the foundation must always be isolated, or the surrounding soil prevented from freezing, if there is a risk of frost heave.

ALIMAK 31799 -1/03

G3 20 mm (.8 in)

Extra reinforcement of concrete slab – for hoist with landing equipment on vertical pipe The concrete slab must have additional reinforcement in order to carry the extra load due to the vertical pipes, landing equipment and the extra load, due to the landings (people, buggies, materials, etc). The extra reinforcement is only necessary within the areas shown in the picture below. The layer of reinforcement should be placed 20 mm (.8 in.) below the upper edge of the slab.

g6

50 (2 in.)

1800 (70.87 in.)

50

Face of building

Note that a concrete slab which forms part of a foundation pit does not require this extra reinforcement.

C2

Ø 10 s 200

SCANDO II

SCANDO I

Ø 10 s 200

50

C3

50

B1

(8.66 in.) 220

B1

Explanation: C2

g7

Ø 10 s 200

SCANDO I C3 SCANDO II

mm x 0.03937 = inches

Cross-section of concrete slab Extra reinforcement Normal reinforcement g8

ALIMAK 31800 -1/03

dia.of c/c-distance in bar in mm between bars mm

G4

Formwork and fixing of foundation frame This is done by means of crossbeams, to which the foundation frame is fastened with bolts.

g9

Conversion table: Ø 10 mm ≈ dia. 3/8 in. Ø 16 mm ≈ dia. 5/8 in. s 140 mm s 170 mm s 180 mm s 190 mm s 200 mm s 210 mm s 220 mm s 230 mm s 250 mm s 280 mm s 300 mm

≈ ≈ ≈ ≈ ≈ ≈ ≈ ≈ ≈ ≈ ≈

5 1/2 in. 6 1/2 in. 7 in. 7 1/2 in. 8 in. 8 1/2 in. 8 5/8 in 9 in. 10 in. 11 in. 12 in.

Reinforcement for concrete slab Reinforcement bar quality: minimum KS 400 (Yield strength = 390 N/mm2 or 56550 psi) Lifting height lower than

150 m (500 ft).

150 – 250 m (500 – 820 ft.)

Cage dimension meter

Reinforcement x y

Reinforcement x y

SCANDO I SCANDO II

Single cage – SCANDO I 50 x

y g 10

(2 in.) 50

1.3 x 3.0

Ø10 s 300

Ø16 s 250

Ø10 s 300

Ø16 s 170

1.5 x 3.2

Ø10 s 300

Ø16 s 300

Ø10 s 230

Ø16 s 210

1.5 x 3.7

Ø10 s 300

Ø16 s 220

Ø10 s 250

Ø16 s 170

1.5 x 4.0

Ø10 s 250

Ø16 s 180

Ø10 s 180

Ø16 s 140

Twin cage – SCANDO II 1.3 x 3.0

Ø16 s 280

Ø16 s 280

Ø16 s 200

Ø16 s 200

1.5 x 3.2

Ø16 s 250

Ø16 s 250

Ø16 s 180

Ø16 s 180

1.5 x 3.7

Ø16 s 250

Ø16 s 250

Ø16 s 190

Ø16 s 190

1.5 x 4.0

Ø16 s 300

Ø16 s 300

Ø16 s 220

Ø16 s 220

mm x 0.03937 = inches

Concrete quality: minimum K 25 (25 N/mm2 or 3625 psi) at 28 days. The concrete must reach 70% of the required compressive strength before the installation of the hoist may start. This is usually obtained 7 days after placing the concrete. If a shorter time is needed, higher strength concrete may be used. ALIMAK 31801 -1/03

G5

Concrete slab dimensions

IMPORTANT: Distance from building face to centre of foundation frame depends on the type of mast tie. W3

W0

W2

D 0 2

=

W1

C Lm

=

ast

D 2 g 11

D 0 2

ast

CL m

D 0

D 1

OI

D AN

O ND

II

A

SC

Horizontal section

SC

270

mm x 0.03937 = inches

(10.62 in.)

to lower edge of reinforcement

g 12

Minimum 30 mm (1.18 in.) concrete cover or according to local regulations

Cage dimension meter

D0 mm

D1 mm

D2 mm

W0 mm

W1 mm

W2 mm

W3 mm

Concrete volume m3

Single cage – SCANDO I 1.3 x 3.0 (4’-3 3/16’’ x 9’-10 1/8’’)

960 3650 1345 380 1820 2625 (37.79’’) (143.70’’) (52.95’’) (14.96’’) (71.65’’) (103.35’’)

– –

2.90 (3.80 cu.yds)

1.5 x 3.2 (4’-11’’ x 10’-6’)

960 3850 1445 380 2075 3270 (37.79’’) (151.57’’) (56.89’’) (14.96’’) (81.69’’) (128.74’’)

– –

3.78 (4.95 cu.yds)

1.5 x 3.7 (4’-11’’ x 12’-1 3/4’’)

960 4350 1695 380 2075 3270 (37.79’’) (171.26’’) (66.73’’) (14.96’’) (81.69’’) (128.74’’)

– –

4.24 (5.55 cu.yds)

1.5 x 4.0 (4’-11’’ x 13’-1 1/2’’)

800 4650 1925 630 2070 3590 (31.50’’) (183.07’’) (75.79’’) (24.80’’) (81.49’’) (141.34’’)

– –

5.00 (6.54 cu.yds)

Twin cage – SCANDO II 1.3 x 3.0 (4’-3 3/16’’ x 9’-10 1/8’’)

960 3650 1345 380 1820 (37.79’’) (143.70’’) (52.95’’) (14.96’’) (71.65’’)

– –

4210 4.61 (165.75’’) (6.03 cu.yds)

1.5 x 3.2 (4’-11’’ x 10’-6’)

960 3850 1445 380 2075 (37.79’’) (151.57’’) (56.89’’) (14.96’’) (81.69’’)

– –

4520 5.22 (177.95’’) (6.83 cu.yds)

1.5 x 3.7 (4’-11’’ x 12’-1 3/4’’)

960 4350 1695 380 2075 (37.79’’) (171.26’’) (66.73’’) (14.96’’) (81.69’’)

– –

4520 5.90 (177.95’’) (7.72 cu.yds)

1.5 x 4.0 (4’-11’’ x 13’-1 1/2’’)

800 4650 1925 630 2070 (31.50’’) (183.07’’) (75.79’’) (24.80’’) (81.49’’)

– –

4750 6.63 (187.00’’) (8.68 cu.yds)

ALIMAK 31802 -1/05

G6

Components for attachments of enclosure Use castings delivered with the hoist. For the attachment of the enclosure on the foundation we recommend the use of expansion bolts. Please note that these items are not furnished with the hoist.

When extra safety space is required under the hoist cage at the bottom landing Some local hoist regulations require an extra safety space under the hoist cage bottom landing. The same concrete slab as before can be used provided that the enclosure front is raised according to local hoist regulations. See picture below.

Stairs, bridges or fill materials

Structure for raising the enclosure

H Ground level

Alternatively a concrete pit can be made below ground level.

Ground level H g 14

ALIMAK 31803 -1/05

G7

Foundation pit The foundation pit is made as follows: 1. Make a concrete slab with additional vertical reinforcement for the pit walls, see figure. (Identical to one for a concrete slab level with the ground and for the hoist model in question).

Vertical reinforcement to be fixed all around the slab

75

75

75 3 5(

7

g 15

2. When the base slab has cured, add the horizontal reinforcement, followed by formwork and completion of the walls of the foundation pit.

ALIMAK 31804 -1/03

)

in.

G8

Concrete slab without foundation frame In order to use a concrete slab without a foundation frame, the following requirements must be met: – The procedures/specifications for preparing the concrete slab will be the same ones used for preparing a concrete slab with a foundation frame. – The base frame must be attached with expansion bolts that can each withstand a pullout force of at least 40 kN (9000 lbf). The expansion bolts should be mounted in the holes normally used for attaching the base frame to the foundation frame. – Installation is prohibited when wind speeds are in excess of 15 m/sec. (33 mph). – The maximum height allowed for the first tie is 6 meters (20 ft). – The type of installation must be approved by the local governing authorities.

Transportable foundation In order to use a transportable steel foundation, the following requirements must be met: – The steel foundation must confirm to all of Alimak’s specifications. (these can be ordered separately from an Alimak representative). – The type of installation must be approved by the local governing authorities.

ALIMAK 31806 -1/03

G9

Load on foundation The static load on the foundation consists of: – The payload of the hoist (x 2 – for twin-cage hoist). – Base unit dead weight. [ For twin-cage hoist, add approx 2000 kg (4400 lbs.)]. – Counterweight if used (x 2 – for twin-cage hoist). – Hoist mast dead weight. – Add 10% of the total for mast ties, power cable, and cable guiding devices. – Add a further 25% of the total for vertical pipe , if used. The dynamic load on the foundation consists of: – 100% impact (or according to local regulations) on the payload and 2/3 of the base unit dead weight. Example: Static and dynamic load on the foundation (approx) Calculation of static load on the foundation for a twin-cage SCANDO II 20/30 C with pipe . Mast height 150 m (492 ft.), equivalent to 100 mast sections. Weights according to specifications in the data sheets. Payload = 2000 kg (4410 lbs.) 2000 kg (2 pcs.)

4000 kg

8820 lbs.

Base-unit dead weight = 2300 kg (5070 lbs.) + 2000 kg for twin-cage hoist 4300 kg

9480 lbs.

Counterweight = 1210 kg (2670 lbs.) 1210 kg (2 pcs.)

5340 lbs.

2420 kg

Hoist mast 98 sections, 154 kg/each 15092 kg 33271 lbs. (339.5 lbs.) (2 sections included in the base unit) ∑ = 25812 kg 56911 lbs. Mast ties and cable guides Add 10% load

2581 kg

5691 lbs.

∑ = 28393 kg 62602 lbs. Vertical and landing equipment. Add 25% load

7098 kg 15637 lbs. ∑ = 35491 kg 78239 lbs

Dynamic load approx. 2 x 2000 kg + 2/3 x (2300 + 2000)kg

6867 kg 15140 lbs. ∑ = 42358 kg 93379 lbs.

42358 x 9.81 = 415532 N. In round figures =

415 kN (93379 lbs.) ALIMAK 31807 -1/03

G 10

Ground pressure Max. ground pressure under the concrete slabs is 0.15 MPa (21.75 psi) provided that the foundation has been reinforced and built up according to the given instructions. Should the ground be able to stand higher pressures, it is possible increase the load on the foundation. Please ALIMAK for information. Examples of acceptable ground pressure according to SBN 1975 (Swedish Building Norms): Moraine = 0.4 – 1.0 MPa (58 – 145 psi) Fine sand =

0.2 MPa (

29 psi)

The ground pressure due to the installation is calculated according to the following formula: Pv is the sum of the static and the dynamic load and the dead weight of foundation in kN. Estimate approx. 24 kN/m3 for concrete. See ”Concrete slab dimensions” for D, W and concrete volume. D x W is the concrete slab surface in m2. σground = ground pressure (MPa) Single-cage hoist without pipe : σground =

with pipe

: σground =

Twin-cage hoist without pipe : σground =

with pipe

: σground =

(MPa x 145 = psi)

ALIMAK 31808 -1/03

2.3 x Pv D1 x W2 x 1000 3.5 x Pv D1 x W2 x 1000

Pv D1 x W3 x 1000 1.6 x Pv D1 x W3 x 1000

(MPa)

(MPa)

(MPa)

(MPa)

G 11

Example: Calculation of ground pressure for a twin-cage SCANDO 20/30 C with vertical pipe . Static and dynamic load = 438 kN (according to example on previous page). Concrete slab dimension is D1 x W3 = 3600 x 4090 mm or 3.6 x 4.09 meter and weight of concrete slab is 24 kN/m3 x 4.42 m3 = 106 kN. Pv = 438 + 106 kN = 544 kN. σground =

σground =

1.6 x Pv

(MPa)

D1 x W3 x 1000 1.6 x 544 3.6 x 4.09 x 1000

σground = 0.059 MPa

=

(MPa x 145 = psi)

ALIMAK 31809 -1/03

H0

PROJECTING HOIST MAST

Projecting hoist mast...................................... Mast sections ................................................... Mast ties........................................................... Reaction forces................................................ Attachment of ties........................................... Landings run-offs with vertical pipes ........... Tie distance and overhang .............................

See appendix No. 9041 009-1XX for 650 x 900 mm mast section

ALIMAK 33545 -1/04

H1 H2 H4 H8 H 10 H 11 H 12

H1

Projecting hoist mast Generally following selection process is used: 1. Type of mast section 2. Number of mast sections

3. Type of mast tie 4. Number of mast ties

Hoist model – i.e. load capacity and speed are assumed to be known. 1. Type of mast section Determined by the capacity of the hoist and whether the mast will be provided with one or two cages as well as the lifting height. See further information on following pages. 2. Number of mast sections

Lh

Determined by required lifting height (Lh) = 1.508 meter and the necessary number of extra mast section depending on: Whether the hoist will be installed on a concrete slab at ground level. – without counterweight equipment = 3 extra mast sections. and machinery located in cage. – with counterweight equipment or with machinery located above cage roof (TD).

= 4 extra mast sections.

Whether the hoist will be installed with an extended enclosure or with a foundation pit below ground level. – without counterweight equipment = 4 extra mast sections. and machinery located in cage. – with counterweight equipment or with machinery located above cage roof.

= 5 extra mast sections.

Hoist cage Counterweight Mast

3. Type of mast ties Determined by whether there will be a single or twin cage hoist and whether counterweight equipment and/or vertical pipes will be used. See table below

Vertical pipes h1

Mast tie h2

Type I X X X X Type II X X X Type III X X X X Type IV X X X = Possible combinations The selection of ties depends also on the length of tie required tie distance. Note that mast tie type I, II and III allow longer distance and overhang than tie type IV at equal mast height. For detailed specifications see heading ”Mast ties”. ALIMAK 31811 -1/03

X

H2

4. Numbers of mast ties Determined by tie distance and overhang at various maximum lifting height. See tables in the end of chapter.

Mast sections With the exception of one or two racks, with or without counterweight guide rail, there are mainly three different types of mast sections available: Standard mast with tube dimension Ø 76 x 4.2 mm. (outer diameter x thickness) Reinforced mast with tube dimension: Ø 76 x 6.3 mm. Reinforced mast with tube dimension: Ø 76 x 8.0 mm.

a2

Suitable mast section dimension for each hoist in question and actual lifting height is given in the tables at the end of this chapter.

Mast sections of different tube dimension can be combined As can be seen from the following tables this is only necessary at extremly high lifting heights. In such cases turn to Alimak Calculation Department who can optimise the installation so that as few reinforced mast sections as possible need to be used.

ALIMAK 31812 -1/04

H3

Identification In order to easily identify the mast sections with different tube dimensions, the mast sections are colour-marked and weld marked corresponding to wall thickness as indicated below. Tube dimension Ø 76 x 4.2

Tube dimension Ø 76 x 6.3

Tube dimension Ø 76 x 8.0

No marking

Blue

Yellow

No marking

Weld marked ”6”

Weld marked ”8”

a2

Between the mast sections with different tube dimensions transition sections are used. These are marked as follows: Tube dimension Ø 76 x 8.0 – Ø 76 x 6.3

Tube dimension Ø 76 x 6.3 – Ø 76 x 4.2

Blue

No marking

Yellow

Blue

Weld marked ”8” – ”6”

Weld marked ”6”

a2

IMPORTANT: 1. A transition section or a reinforced mast section must always be used for connection against bottom frame. 2. A transition section must always be used between mast sections with different tube thicknesses. 3. Reinforced mast sections must always be placed at the bottom of a mast installation.

ALIMAK 31813 -1/03

H4

Mast ties The design of the hoist determines the type of mast ties to be used. Tie type I The tie is intended only for single cage hoists, with or without counterweight. The tie is available with a main section with two different extension pipe sets. The length of the tie L and the width B are steplessly variable within the ranges (min. – max.) shown by the figures on following page.

h3

Tie type II The tie is intended both for single and for twin cage hoists with or without counterweight. The hoist must, however, be equipped with vertical pipes for the landing equipment. The tie is available with two main sections for 3.0, 3.2 and 3.7 m hoist cage as well as with two different additional parts. h4

The length of tie L and the width B are stepplessly variable within the ranges (min. – max.) shown by the figures on following page. Tie type III The tie is intended both for single and twin cage hoists with or without counterweight. The hoist must not be equipped with vertical pipes for landing equipment.

h5

The tie is available with a main section with four different additional parts. The length of the tie L is steplessly variable within the range (max. – min.) shown by the figures on following page. The width for this type of mast is fixed. Tie type IV The tie is intended for both single and twin cage hoists wihtout counterweight. The hoist should not be equipped with vertical pipes for landing equipment. The tie is available with three different main sections. The length of the tie L is variable in steps of 35 mm within the range (max. – min.) shown by the figures on following page. The width for this type of mast is fixed.

h6

Note that maximum tie distance and overhang for this type of mast tie is shorter compared to the mast ties I, II and III, at corresponding mast height.

ALIMAK 31814 -1/03

H5

Tie type I – for 3.0, 3.2 and 3.7 meters cage length L min. – max. mm

B

Tie

mm

Part No.

1700 – 2100 2000 – 2600 2400 – 3000

* * *

Extenision pipe set Part No.

9035 815-000 – 9035 815-000 + 0498 673-260 9035 815-000 + 0498 673-300

Embedment set Part No. 0498 671-000 0498 671-000 0498 671-000

L

B

h7

*B acc. to diagram as a function of chosen tie length.

Tie type II –for 3.0 meters length L min. – max. mm

B

Main frame

mm

Part No.

2350 – 3300 3150 – 4300

* *

Additional part Part No.

Embedment set Part No.

9035 820-165 0498 679-165 0498 680-000 9035 820-165 0498 679-265 0498 680-000 L

–for 3.2 meters cage length 2450 – 3400 3250 – 4400

* *

9035 820-175 0498 679-165 0498 680-000 9035 820-175 0498 679-265 0498 680-000

–for 3.7 meters cage length 2700 – 3625 3500 – 4625

* *

9035 820-200 0498 679-165 0498 680-000 9035 820-200 0498 679-265 0498 680-000

h8

B

*B acc. to diagram as a function of chosen tie length.

Tie type III –for 3.0 and 3.2 cage length L min. – max. mm

B

Main frame Part No.

Additional part Part No.

Embedment set Part No.

mm

1920 – 2120 2650 – 3050 2950 – 3600 3550 – 4200

1000 1420 1720 2020

9035 819-000 + 9035 819-000 + 9035 819-000 + 9035 819-000 +

0498 675-210 0498 675-300 0498 675-360 0498 675-420

0498 676-000 0498 677-000 0498 677-000 0498 677-000

L

–for 3.0, 3.2 and 3.7 meters cage length 2170 – 2370 2900 – 3300 3200 – 3850 3800 – 4450

1000 1420 1720 2020

9024 941-000 + 9024 941-000 + 9024 941-000 + 9024 941-000 +

9024 940-235 9024 940-330 9024 940-385 9024 940-445

0498 676-000 0498 676-000 0498 676-000 0498 676-000

B

h9

Tie type IV – for cage length ≤ 3.0 meters only L min. – max. mm

B

Tie

mm

Part No.

Embedment set Part No.

1548 – 1863 1860 – 2175 2060 – 2380

600 660 750

9063 022-180 9063 022-210 9063 022-230

9023 368-000 0468 547-000 0468 547-000 ALIMAK 33546 -1/04

L

h 10

B

H6

Bmin. and Bmax. at various L distance B

Mast tie type I 3000 2800 2600 2400 2200 2000

Main section with extension pipe set 0498 673-300

1800 1600 1400 B

L h 11

Main section with extension pipe set 0498 673-260

1200 1000

Main section 0498 672-000 L

mm

1800 2000 2200 2400 2600 2800 3000

Example: L = 2300 mm gives Bmin. = approx. 1200 mm. Bmax. = approx. 2700 mm. with main section 0498 672-000 and extension pipe set 0498 673-260.

ALIMAK 33547 -1/04

H7 B Mast tie type II with main frame -165 for 3.0 m cage length

3200 3000 2800 2600 2400 Additional part -265 2200 2000 1800

B

Additional part -165 1600

L

1400 1200 L 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 4400 mm Refer to example under headline ”Reaction force on the wall”. B Mast tie type II with main frame -175 for 3.2 m cage length

3000 2800

with main frame -200 for 3.7 m cage length

2600 2400 Additional part -265 2200 2000 1800 Additional part -165

1600 1400 1200

L 2400 2600 2800 3000 3200 3400 3600 3800 4000

4200 4400

ALIMAK 31817 -1/03

mm

B

L

H8

Reaction force on the wall Tie type I and II If the ties are installed at the prescribed distances and with the overhang specified in following tables 1, 2, 3 and 4, and with B-measurement according to the diagram, the force on the wall may be obtained from the following formula: P = L x 30000 Newton [x 0.2248 = lbf (pound force)] B Tie type III Max. force on the wall may be obtained from the following formula: P = L x 30000 Newton B Tie type IV Max. force on the wall may be obtained from the following formula: P = L x 18000 Newton B This force P is a result of max. wind force (as defined by regulations in resp. country), the tie distance and overhang as per table. The force of F, parallel to the building for mast ties type I, II and III, is = 30000 Newton at maximum overhang and tie distance. For mast tie type IV, F = 18000 Newton.

L

L

L

L F B P

P

P

F

F

F

B

B

B

P

P

P

P

P

If the force on the wall should prove to be excessive – the nearest ALIMAK representative and ask for his advice. ALIMAK 31818 -1/03

Example: Ties for a hoist type SCANDO I 25/32 C provided with vertical pipes shall be chosen as follows. The text ”Mast ties” indicates that ties type I or II may be used. Let us choose type II. The dimension of the hoist cage – SCANDO 25/32 C (cage length 3.2 m) indicates the choice of main frame to type 0398 678-175. Due to the configuration of the structure, the distance between centerline of the mast and the wall is fixed at 3100 mm (122.05”). The dimension 3100 mm (122.05”), shown at the Laxes, in the graph on a previous page, indicates the additional part 0498 679-165 shall be used and that its B-dimension shall be between 1500 mm (59.05”) and 2060 mm (81.10”). Depending on the choice of B-dim., the reaction force P on the face of the building can be calculated by the following formula: P = L x 30000 Newton (x 0.2248 = lbf) B For

B = 1500 mm P = 3100 x 30000 = 62000 Newton 1500

For

B = 2060 mm P = 3100 x 30000 = 45146 Newton 2060 As shown by this example, the reaction force P on the face of the building is reduced when the B-dim. is increased.

The reaction forces can be reduced by shortening the overhang – see next page.

ALIMAK 31819 -1/03

H9

H 10

The reaction forces can be reduced by sortering the overhang The following diagram shows roughly how the reaction forces P and F can be decreased by reducing the overhang – with tie distances remaining the same. Example: As can be seen from the diagram below the reaction forces P and F, previous page can be decreased from 100 to 78% if the overhang is shortened from 12 to 9 meter.

Reduced overhang meter

P = 62000 x 0.78 = 48360 Newton F = 30000 x 0.78 = 23400 Newton Newton [x 0.2248 = lbf (pound force)]

15 Previous overhang

13.5 12

Pre

vio

us o

ver

10.5

han

g–

15

exa

mp

9

le

12

13.

5

me

ter

10.

5

9

7.5

7.5 6

% of the forces P and F

(78%) h 15

100

90

80

70

60

50

40

Attachment of ties

Wall bracket

The ties are fixed to the building by bolts, washers and nuts into the holes which are drilled at the installation or to embedment sets or other approved suitable wall bracket attachment.

h 16

Reinforcement

Cast in place inserts must be installed prior to the hoist installation in order for the concrete to cure properly and attend its proper strength. Concrete must be of suitable strength for calculated loads. (See Reaction force on wall). Care must be taken in locating the inserts at their proper location (See type of tie). If other types of bolt is used like a chemical cast in bolt or expansion bolt, it is important to choose an approved type which can take the calculated force in this application with a satisfactory safety factor. Complete specifications for this kind of bolts can be given by manufacturer and approval for its use in this application by local authority.

ALIMAK 31820 -1/04

H 11

Landing run-offs in conjunction with vertical pipes The sum of the vertical pipes’, pipe s’, landing beams’ and landing equipments’ own weight means that the combined payload on the landing run-offs will be reduced with increasing mast height.

Expansion bolt or screw

h 17

The maximum allowable payload on all Lifting height (m) the landings combined is shown on the diagram to the right. The load is understood to be equally distributed on the 100 respective landing run-offs.

NOTE! Complete landing equipment every 3 m. Landing run-off’s own weight = max. 150 kg.

The allowable payload per landing runoff may not exceed the hoists maximum capacity. Example: For a single cage hoist type Scando I 20/32 (cage dimension 1.5 x 3.2) the maximum allowable payload for all the landing run-offs combined is 4800 kg at a 50 m lifting height. The corresponding maximum allowable payload for a SCANDO II 20/32 at 50 m lifting height is 2 x 4800 kg = 9600 kg.

1.3 m wide cage

50 1.5 m wide cage

5000 h 18

IMPORTANT: Except when loading or unloading the hoist it is adviseable to avoid placing loads on the run-offs to avoid the risk of overloading. Exception must also be granted for personnel to call the hoist. Landing equipment for vertical pipes should be avoided at lifting heights greater than 100 m. ALIMAK 31821 -1/04

Max. combined payload on all landing run-off’s (kg) 10000

H 12

Tie distance b

Tie distance b

Overhang a

Tie distance and overhang

h 19

The following tables gives maximum overhang and from min. to max. allowed tie distance for each hoist model and type of mast at actual mast height. The values for tie distances vary according to certain regulations and depend mainly on wind speed. Such regulation differ by country. Note that the values in the table for maximum mast height only apply to mast and mast tie. The capacity of the equipment can be reduced by other factors such as voltage drop of the elcable, the power consumption of the motor(s) etc. (See data sheet for each hoist model). IMPORTANT: 1. Following tables are applicable to the ”new mast type” manufactured after January 1987. When combining the ”old type mast” with the ”new type mast”, the free top distance and the tie distance, shall be determined by using the values that are applicable to the ”old type mast”. 2. Where max. allowable tie distance exceeds max. allowable overhang, erection/ dismounting must be made by means of a construction tower crane or similar lifting device.

60 mm

3. Placing of landings must be avoided at max. overhang and right between tie with long distances due to the deflection of the mast. If this is not possible an extra tie should be installed at the landing.

Mast frame, new type

4. In cases where required lifting height exceeds the max. allowable mast heights which can be seen in following tables, we kindly ask you to the Alimak’s Calculation Department for advice. 5. Tables are valid ONLY for hoist with hoist mast bottom frame attached to foundation according to ALIMAK’s specifications.

h 20

80 mm

6. For a single cage hoist with side-hung counterweight the allowable overhang is much lower than figures shown in tables. Please Alimak Calculation Department for advice. Mast frame, old type ALIMAK 31822 -1/04

H 13

Allowed freestanding mast height and min. – max. tie distances at actual mast height and overhang For mast tie type I, II and III and for mast sections of Ø 76 x 4.2 mm tube dimensions – ”new type”. Tables according to CEN and BS 4465, Zone 1.

Tube dimension

SC A SC NDO . SU PE 28/32 RF C C2 8/3 2C SC A SC NDO . SU PE 28/37 RF C C2 8/3 7C

5/3 O2 ND SC A

h3

Maximum allowed freestanding mast, in meter 15

15

13.5

15

13.5

15

15

15

15

Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter Max. allowed wind speed 15 m/sec.

4.2

19.5 Mast height

2C

h4

SC A SC NDO A SC NDO FC 1 AN DO 12/30 0/30 TD 12/ SC 30 AN TD SC A DO SC NDO 20/3 AN 17 0 SC AN DO 2 /30 T DO 0/30 D FC T 20/ D 30 TD SC AN DO 20/ 30 C SC AN SC A DO SC NDO 10/3 AN 2 DO 10/32 10/ T 37 D TD SC AN SC A DO SC NDO 20/3 AN 2 DO 17/37 TD 20/ T 37 D TD SC AN DO 22/ 32 C

h5

19.5

19.5

19.5

Overhang

19.5

19.5

19.5

19.5

19.5

– 10.5 – 24 7.5 – 24 6 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24

– – 7.5 – 21 6 – 21 4.5 – 21 4.5 – 21 4.5 – 21 4.5 – 21

– – 7.5 – 21 6 – 21 4.5 – 21 4.5 – 21 4.5 – 21 4.5 – 21

– – – 9 – 21 6 – 21 4.5 – 21 4.5 – 21 4.5 – 21

– – – 9 – 21 6 – 21 4.5 – 21 4.5 – 21 4.5 – 21

Tie distance in meter, min. – max.

Single cage hoists SCANDO I 0 – 100 meter

16.5 15 13.5 12 10.5 9 7.5 6

9 – 24 6 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24

9 – 24 6 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24

– 9 – 24 6 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24

100 – 150 meter

16.5 15 13.5 12 10.5 9 7.5 6

– 9 – 21 6 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5

– – 9 – 21 – 6 – 22.5 10.5 – 21 4.5 – 22.5 6 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.2 4.5 – 22.5 4.5 – 22.5

Tube dimension

9 – 24 6 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24

– 9 – 24 6 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24

– 9 – 21 6 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5

– – – 9 – 21 – – 6 – 22.5 10.5 – 21 12 – 16.5 4.5 – 22.5 6 – 22.5 7.5 – 21 4.5 – 22.5 4.5 – 22.5 4.5 – 21 4.5 – 22.5 4.5 – 22.5 4.5 – 21 4.5 – 22.5 4.5 – 22.5 4.5 – 21 4.5 – 22.5 4.5 – 22.5 4.5 – 21

Maximum allowed freestanding mast, in meter 13.5

12

10.5

13.5

10.5

10.5

Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter Max. allowed wind speed 15 m/sec.

4.2

19.5 Mast height

9 – 24 6 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24

19.5

18

Overhang

19.5

19.5

18

Tie distance in meter, min. – max.

Twin cage hoists SCANDO II 0 – 100 meter

15 13.5 12 10.5 9 7.5 6

6 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24

– 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24

100 – 150 meter

15 13.5 12 10.5 9 7.5 6

9 – 21 6 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5

– 6 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5

– – 6 – 15 4.5 – 15 4.5 – 15 4.5 – 15 4.5 – 15

6 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24

– 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24 4.5 – 24

9 – 21 6 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5

– 6 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5 4.5 – 22.5

ALIMAK 33548 -1/04

– – 6 – 15 4.5 – 15 4.5 – 15 4.5 – 15 4.5 – 15

H 14

Allowed freestanding mast height and min. – max. tie distances at actual mast height and overhang For mast tie type IV for mast sections of Ø 76 x 4.2 mm tube dimensions – ”new type”. Tables according to CEN and BS 4465, Zone 1.

Tube dimension

2C

SC A SC NDO . SU PE 28/32 RF C C2 8/3 2C SC A SC NDO . SU PE 28/37 RF C C2 8/3 7C

5/3 O2 ND

Maximum allowed freestanding mast, in meter 15

15

Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter Max. allowed wind speed 15 m/sec.

4.2

19.5 Mast height

SC A

SC A SC NDO A SC NDO FC 1 AN DO 12/30 0/30 TD 12/ SC 30 AN TD SC A DO SC NDO 20/3 AN 17 0 SC AN DO 2 /30 T DO 0/30 D FC T 20/ D 30 TD SC AN DO 20/ 30 C SC AN SC A DO SC NDO 10/3 AN 2 DO 10/32 10/ T 37 D TD SC A SC NDO A SC NDO 20/3 AN 2 DO 17/37 TD 20/ T 37 D TD SC AN DO 22/ 32 C

h6

19.5

Overhang

Tie distance in meter, min. – max.

Single cage hoists SCANDO I 0 – 100 meter

16.5 15 13.5 12 10.5 9 7.5 6

– – – – 6 – 15 4.5 – 15 4.5 – 15 4.5 – 15

– – – – 6 – 15 4.5 – 15 4.5 – 15 4.5 – 15

100 – 150 meter

16.5 15 13.5 12 10.5 9 7.5 6

– – – – – 6 – 12 4.5 – 12 4.5 – 12

– – – – – 6 – 12 4.5 – 12 4.5 – 12

13.5

12

Tube dimension

Maximum allowed freestanding mast, in meter Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter Max. allowed wind speed 15 m/sec.

4.2

19.5 Mast height

19.5

Overhang

Tie distance in meter, min. – max.

Twin cage hoists SCANDO II 0 – 100 meter

15 13.5 12 10.5 9 7.5 6

– – – 7.5 – 12 4.5 – 13.5 4.5 – 13.5 4.5 – 13.5

– – – 7.5 – 12 4.5 – 13.5 4.5 – 13.5 4.5 – 13.5

100 – 150 meter

15 13.5 12 10.5 9 7.5 6

– – – – 7.5 – 12 4.5 – 10.5 4.5 – 10.5

– – – – 7.5 – 12 4.5 – 10.5 4.5 – 10.5 ALIMAK 33549 -1/04

H 15

Allowed freestanding mast height and min. – max. tie distances at actual mast height and overhang For mast tie type II and III for mast sections of Ø 76 x 6.3 and Ø 76 x 8.0 mm tube dimensions – ”new type”. Tables according to CEN and BS 4465, Zone 1.1.

Tube dimension

2C 5/3 O2 ND SC A

Maximum allowed freestanding mast, in meter 10.5

10.5

10.5

9

9

Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter Max. allowed wind speed 15 m/sec.

6.3

19.5 Mast height

SC A SC NDO . SU PE 28/32 RF C C2 8/3 2C SC A SC NDO . SU PE 28/37 RF C C2 8/3 7C

h4

SC A SC NDO AN F SC AN DO 1 C 1 0 / DO 2/30 30 TD 12/ SC 30 AN TD SC A DO SC NDO 20/3 AN 17 0 SC AN DO 2 /30 T 0 DO D /3 FC 0 TD 20/ 30 TD SC AN DO 20/ 30 C SC AN SC A DO SC NDO 10/3 AN 2 DO 10/32 10/ T 37 D TD SC A SC NDO A SC NDO 20/3 AN 2 DO 17/37 TD 20/ T 37 D TD SC AN DO 22/ 32 C

h5

19.5

Overhang

19.5

19.5

19.5

Tie distance in meter, min. – max.

Twin cage hoists SCANDO II 0 – 100 meter

16.5 15 13.5 12 10.5 9 7.5 6

100 – 150 meter

16.5 15 13.5 12 10.5 9 7.5 6

– – – – – – – – – 9 – 22.5 10.5 – 19.5 – 6 – 22.5 7.5 – 22.5 10.5 –19.5 4.5 – 22.5 4.5 – 22.5 7.5 –22.5 4.5 – 22.5 4.5 – 22.5 4.5 –22.5 4.5 – 22.5 4.5 – 22.5 4.5 –22.5 – – – – 6 – 15 4.5 – 15 4.5 – 15 4.5 – 15

– – – – 6 – 15 4.5 – 15 4.5 – 15 4.5 – 15

– – – – 10.5 – 15 6 – 18 4.5 – 18 4.5 – 18

– – – – – 7.5 – 18 4.5 – 18 4.5 – 18

– – – – – – 7.5 – 18 4.5 – 18

9

9

Tube dimension

Maximum allowed freestanding mast, in meter

8.0

Max. allowed freestanding mast/overhang with reduced max. load to allowed erection load, in meter Max. allowed wind speed 15 m/sec. 19.5

Mast height

Overhang

19.5

Tie distance in meter, min. – max.

Twin cage hoists SCANDO II 150 – 250 meter

16.5 15 13.5 12 10.5 9 7.5 6

6

ALIMAK 33550 -1/04

– – – – – – – – 15

6

– – – – – – – – 15

I0

PREPARATIONS BEFORE INSTALLATION

General ............................................................ Permission ....................................................... Erection place.................................................. Foundation ...................................................... Delivery check-up ........................................... Arrangement of power supply...................... Clients power supply ...................................... Power supply from generator set at jobsite Voltage drop in the power supply .................

ALIMAK 33963 -1/03

I1 I1 I1 I1 I1 I2 I2 I4 I4

I1

Preparations before installation To install your rack and pinion hoist/lift as efficiently and safely as possible and at lowest cost, it is important that the following preparations are made before erector is called and installation is started.

STOP

Permission Make sure the chosen erection place meets the requirements set out by local authorities for safety and inspection and that their permission, if necessary, to install the hoist/lift has been obtained.

i1

Erection place Prepare the installation site so that electric power, light, lifting equipment and tools are available and there is adequate access for the lift transporter – beware of overhead obstructions. If possible, prepare the casting of ties and landing accessories such as s, bridges and railing. Suitable places for attaching the ties are vaults, balconies or other concrete or steel structures. that these structures must be strong enough to absorb the reaction forces of the ties. All mast sections should be stored on dry firm ground and as close to the erection place as possible.

Foundation Prepare the foundation with parts required for fixing the base frame of the mast. See chapter “Foundation” in the manual Technical Description. IMPORTANT! Make sure before casting the foundation that the measurement between the centre foundation frame and the wall corresponds to the ties to be used.

i2

Delivery check-up Check the delivery against shipping lists and look for transportation damage.

Transportation damage? Shortages?

Should there be any damage, report the same to the responsible transportation insurance company within 7 days from the date of arrival of the goods. Other claims should be made to ALIMAK representative within the same period. i3

ALIMAK 33964 -1/03

I2

Arrangement of power supply Direct On Line (DOL) starting of electric motors results in a very high starting current. The current must overcome the resistance in the cables which results in a voltage drop. This voltage drop occurs not only in the trailing cables, but also in the power supply cable installed between the jobsite distribution board and the electric ”B” at the base. The total voltage drop is the sum of the voltage drop in all the cables. The consequence of the voltage drop is a substantial reduction in the output torque from the motor.

i4

In order to avoid starting problems it is of the utmost importance that the main power supply is adequately sized with respect to the starting current and the voltage drop. The following figures should be noticed: – During starting conditions, in the upward direction with rated load, the voltage drop must not exceed 15% of the rated voltage when measuring at the motor terminals. In the Base , the voltage drop at the incoming power supply terminals must not exceed 3% of the rated voltage during the starting conditions. – Once the rated speed is established during upward travel with rated load, the voltage drop must not exceed 5% of the rated voltage when measuring at the motor terminals. In the Base , the incoming power supply voltage should, in practice, not drop at all, i.e. not exceed 1 – 2 % drop.

Clients power supply Supply cables to hoists and lifts with DOL or Y/D starting

f4

The 3-phase power supply cable from the jobsite distribution board to the ”B” at the base can be calculated from the formulas below. The formulas are applicable for the most common types of hoists and lifts having 1, 2 or 3 motor drive machinery with DOL-starting at 400V 50Hz and 460V 60Hz and Scando Super with electro hydraulic drive and Y/D (Star/Delta) motor starter. Note If an earth leakage circuit breaker, ELCB, (ground fault circuit breaker) is to be used, the trip-out value should be chosen for equipment protection i.e. 500mA. Use of 30mA ELCB is not recommended as it continuously trips out due to the motor starting current.

ALIMAK 33965 -1/03

I3 No. of motors

Motor power continuous/25% intermittent 50 Hz

Motor power continuous/25% intermittent 60 Hz

1

4 / 5.8 kW

4.6 / 6.7 kW

a = L x 0.09 mm2

6 mm2

25 AT

1 2 3

7.5 / 9.5 kW 7.5 / 9.5 kW 7.5 / 9.5 kW

8.6 / 10.9 kW 8.6 / 10.9 kW 8.6 / 10.9 kW

2

a = L x 0.17 mm a = L x 0.34 mm2 a = L x 0.51 mm2

2

10 mm 16 mm2 25 mm2

35 AT 63 AT 80 AT

1 2

11 / 13 kW 11 / 13 kW

12.6 / 15 kW 12.6 / 15 kW

a = L x 0.25 mm2 a = L x 0.50 mm2

10 mm2 25 mm2

35 AT 80 AT

45 kW

52 kW

a = L x 0.68 mm2

35 mm2

100 AT

1 Scando Super

Power supply Minimum Fuse at * cable to Base . recommended Cu- 400V 50Hz Conductor area, copper conductor area 460V 60 Hz

a = Conductor area mm2, Cu. To be rounded up to standard sizes, i.e. 10, 16, 25, 35 mm2 etc. L = Length in m of the 3-phase power supply cable from the jobsite distribution board to the Base For conductor sizes in AWG No:s, see conversion table below. *

In order to avoid single phasing should a main fuse blow, we strongly recommend the power supply to be fused by means of a three-phase circuit breaker.

Supply cables to hoists and lifts with VFC (Variable Frequency Converter) The size of the power supply cable must always comply with Rules and Regulations stipulated by the local Autority for electrical installations. Client’s power supply cable must also be sized to ensure that the voltage drop in the Base does not exceed 3% when starting with full load in the upward direction. The size of the power supply cable can be calculated by following formula: a = L x P x 0.0056...

...where

a = Conductor area in mm2 copper L = Lenght in m of the power supply cable from distribution board to the Base P = Drive motor power in kW on the hoist/lift Installed motor power kW

Minimum cable size (copper) mm2

3 – 5.5 6 – 10 11 – 20 21 – 30 31 – 40 41 – 50 51 – 75

4 6 10 10 16 25 (35) 50

IMPORTANT! The power supply cable must be sized according to the drive motor power installed on the hoist/lift. Minimum size of the supply cable is shown on the table above. The table refers to supply voltage 400V to 460V 50/60Hz.

ALIMAK 33966 -1/03

I4

Power supply from generator set at jobsite Required generator power It is recommended that the generator supplier is requested to supply a unit which is capable of providing a starting current of A amperés at rated voltage. If this is not possible, the guidelines below can be used. For DOL starting of Alimak hoists and lifts having 1, 2 or 3 drive motors (size 132M, 7.5/8.6 kW) we suggest the following generator sizes: – 1 motor drive size 132M, 7.5 kW (8.6 kW)

70 kVA min.

– 2 motor drive size 132M, 7.5 kW (8.6 kW)

140 kVA min.

– 3 motor drive size 132M, 7.5 kW (8.6 kW)

210 kVA min.

– 1 motor drive Scando Super 45 kW (52 kW) 100 kVA min. It should be noted that the recommended generator sizes are large due to the fact that the DOL starting of the motor(s) draws a large current resulting in a voltage drop which would cause the ors to oscillate on and off. A smaller generator might be used but this can only be established by practical experience related to a specific make and model of the generator set. For VFC (Variable Frequency Converter) operated hoists and lifts the generator size in kVA should be approximately 2 x the installed motor power in kW.

Voltage drop in the power supply Typical symptoms – The hoist/lift will not start with the full rated load. – The brakes will not lift when starting in the Up-direction. – The ors oscillate on and off (”shatter”) when starting with full load in the Up-direction. – The s of the Up and the main ors get damaged. Measures to overcome a voltage drop problem at the jobsite The best method to avoid any voltage drop problem is to make a proper engineering review of the conditions at the job site before installing the hoist/lift. When it is already installed, the remaining options are limited. However, should a situation occur where the power supply seems to be insufficient, it is important to determine whether this depends on the voltage drop in the power supply or something else. Use an instrument to measure the incoming power supply voltage in both the B- at the base and the M- on/in the car. Make the readings during starting conditions in the

ALIMAK 33967 -1/03

Upward direction with rated load in the car. If the voltage drop exceeds the values given above, one or more of the following measures can be taken: 1. Increase the conductor size in the power supply cable from the jobsite distribution board to the B- at base. 2. Increase the conductor size in the trailing power cables between the Base and the car. Due to mechanical and performance reasons, the conductors in the trailing cable should not exceed 10 or 16 mm2. The fixed cable to the junction box at 1/2 lifting height can be increased in size. 3. Reduce the rated load. 4. Install a step-up transformer xxx/690V in the power supply in order to increase the voltage. Note! Motor windings must be adaptable to this higher voltage otherwise the motor must be changed. To give the best possible advantage, the step-up transformer should preferably be located close to the jobsite distribution board. 5. Use some kind of soft start equipment. If you have any questions regarding the power supply cables or the trailing cables, please Alimak for advice. Conversion table mm2 to AWG AWG No. (American Wire Gauge)

mm2

Nearest IEC std. mm2

0000 000 00 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

107.2 85.03 67.43 53.48 42.41 33.63 26.67 21.15 16.77 13.3 10.55 8.366 6.634 5.261 4.172 3.309 2.624 2.081 1.650 1.309 1.038 0.8231

95 alt. 120 70 alt. 95 70 50 35 alt. 50 35 25 alt. 35 16 alt. 25 16 10 alt. 16 10 6 alt. 10 6 4 alt. 6 4 2.5 alt. 4 2.5 1.5 alt. 2.5 1.5 alt. 2.5 1.5 1.0 alt. 1.5 0.75 alt. 1.0

ALIMAK 33968 -1/03

I5