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ENGINEERING, PROCUREMENT & CONSTRUCTION FOR BAB INTEGRATED FACILITIES PROJECT (BIFP)
ADNOC Onshore Contract No.: 16376.01 ADNOC Onshore Project No.: P11570
PUMP INSPECTION & TEST PLAN (ITP) (ALL TAGS) FOR PROCESS CENTRIFUGAL PUMPS
2
27-Feb-2019
YG
SN
MP
Re-Issued as Final
1
06-Feb-2019
YG
MP
MP
Issued as Final
B
26-Oct-2018
YG
SS
SS
Re-Issued for Approval
A
31-Aug-2018
YG
SS
SS
Issued for Approval
REV.
DATE
ORIGINATOR
REVIEWED
APPROVED
DESCRIPTION
THIS DOCUMENT IS INTENDED FOR USE BY ADNOC ONSHORE AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.
VENDOR ITT CORPORATION INDIA PRIVATE LIMITED ENGINEERED FOR LIFE Plot No. 731, Manjusar GIDC, Manjusar, Savli Road, Vadodara – 391775
EPC CONTRACTOR China Petroleum Engineering & Construction Corporation Abu Dhabi Branch, P.O. Box 127345 Abu Dhabi UAE
ADNOC Doc Number
: 11-99-97-3693
Revision
:2
Vendor Doc No. (Optional)
: 905885-PQAP
Revision
:2
Purchase Order No.
: P-BIFP-MR02-13
Date
:10 July, 2018
Page
: 1 of 8
ADNOC Onshore Project No. : P11570 Security Code: 5 – Public
Project No.: P11570 PUMP INSPECTION & TEST PLAN (ITP) (ALL TAGS) FOR PROCESS CENTRIFUGAL PUMPS
ADNOC Onshore Doc. No.: 11-99-97-3693 Rev.: 2
Date: 27-Feb-2019 Page 2 of 8
The table below is a brief summary of the most recent revisions to this document. Details of all revisions are held on document by the issuing department. Sr. Rev. No. No.
Issue No.
Date of issue
Description of revision
1
A
‐
31‐Aug‐2018
Issued for Approval
2
B
‐
26‐Oct‐2018
Re‐issued for Approval
3
1
‐
06‐Feb‐2019
Issued as Final
4
2
‐
27‐Feb‐2019
Re‐Issued as Final
Security Code: 5 – Public
EPC FOR BAB INTEGRATED FACILITY PROJECT (BIFP) INSPECTION AND TEST PLAN Vendor:-ITT CORPORATION INDIA PVT. LTD.
16376.01
Activity:
ITP FOR PROCESS CENTRIFUGAL PUMPS
PO No.:
P-BIFP-MR02-13
ITP No.:
11-99-97-3693 Rev.D
Location:
INDIA
Description/Activity Sl.
Contract No.:
(Criticality-1, Inspection Class-I, Material Certification 3.2)
Controlling Documents
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI contractor TPI TPI
A
Pre-Inspection Meeting
Order spec., Approved drawings/documents 30.99.97.0006.1 Rev-2 11-99-7-2608 Rev-1
B
Approval status of Inspection & Test Plan (ITP)
MR, API 610 11th edition, DEP 31.29.02.30, SP2030, ISO 13709 & PO requirement.
C
Approval status of WPS & PQR
MR, API 610 11th edition, MR, API 610 11th edition, DEP DEP 31.29.02.30, SP31.29.02.30, SP-2030, ISO 1173, SP-2030, ISO 13709 13709 & PO requirement. & PO requirement.
D
MR, ASME Standard, API Approval status of NDE Procedures & MR, API 610 11th edition, DEP 610 11th edition, DEP Standards (PT, UT, RT & PMI 31.29.02.30, SP-2030 & ISO 31.29.02.30, SP-2030 AND procedures) 13709 ISO 13709
E
Approval status of FAT procedures, Hydro test procedure, Painting procedure & and other procedure
MR, API 610 11th edition, DEP 31.29.02.30, SP2030, ISO 13709 & PO requirement.
Order spec., Approved drawings/documents
Minutes of PIM
H
H
H
H
MR, API 610 11th edition, DEP 31.29.02.30, SP-2030, ISO 13709 & PO requirement.
Approved ITP
H
R
A
A
Approved WPS & PQR
H
R
A
A
Approved NDE & PMI procedures
H
R
A
A
Approved Procedures
H
R
A
A
MR, API 610 11th edition, DEP 31.29.02.30, SP-2030, ISO 13709 & PO requirement.
Remark
Description/Activity Controlling Documents
Sl.
1
1. Chemical Analysis 2. Mechanical Testing 3. Hardness Test 4. IGC testing
Approved CS drawing, PR, Pump Data sheet, API 610 11th Edition, ASTM Material Standard, NACE MR0175, ISO 15156, & DEP 31.29.02.30 : Table I1, Class III, MSS-SP-55, ES 30.99.12.3207
Approved CS drawing, Pump Data sheet, API 610 11th Edition, Compliance of ASTM Material Standard, DEP 30.10.02.35, NACE MR0175, ISO 15156, SP-2041 & DEP 39.01.10.12, MSS-SP-55 No visible defect
EN10204 Type 3.2 Material test certificate with NACE MR0175 Compliance
H
W
W
W
Approved CS drawing, Pump Data sheet, API 610 11th Edition, Compliance of ASTM Material Standard, DEP 30.10.02.35, NACE MR0175, ISO 15156, SP-2041 & DEP 39.01.10.12, MSS-SP-55 No visible defect
EN10204 Type 3.1 Material test certificate with NACE MR0175 Compliance
R
R
R
R
5. Ferrite Content 6. Visual Inspection
1.2
Remark
Raw Material Stage (Component level) Material Inspection & Certification of Casing, Seal Chamber, Impeller & Shaft including: (One per Heat/Batch)
1.1
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI TPI TPI contractor
Material Inspection & Certification of Casing wearing, Impeller wearings Seal Chamber wearing, Aux. fluid piping (Flange, Valve, & Pipe ), Casing stud, Approved CS drawing, PR, Casing nut, Pump Data sheet, API 610 Seal gland stud, Seal gland nut & Spiral wound Gasket 11th Edition, ASTM Material Standard, NACE MR0175, ISO 15156, & 1. Chemical Analysis DEP 31.29.02.30 : Table I1, Class III, MSS-SP-5 2. Mechanical Testing 3. Hardness Test 4. Heat treatment 5. Visual Inspection
1) For Austenitic Stainless Steel Castings, IGC testing shall be carried out as per ASTM 262 Practice B. 2) For Shaft, IGC testing shall be carried out as per ASTM 262 Practice E. 3) For Duplex material, Corrosion test G48 method A at 40°C for 24 hrs (Weight loss < 4.0 g/m2) ASTM A923 Method A (Unaffected structure) Micro Examination at 400 to 500X. 4) Heat treatment report shall be provided to TPIA for review. 5) IGC/Corrosion testing is not applicable for 12% material.
Description/Activity Controlling Documents
Sl.
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI TPI TPI contractor
1.3
PMI of Casing, Seal chamber, Impeller, Shaft, Impeller wearings, Approved CS drawing & Seal wearing, Casing wearing, ASTM Material Standard, Throttle bushing, Casing stud, Casing nut, Seal gland stud, seal & gland nut
Approved CS drawing & ASTM Material Standard,
PMI test report
H
R
W
R
1.4
NDE:PT(LP): 100% of all accessible and machined surfaces of Casing, Seal chamber, Impeller, Base plate lifting lug & Aux. Fluid piping connections including casing connection welds
ASME Section V, Article 6 & 24, NDE (PT) NDE Procedure, DEP 31.29.02.30 API 610 Table 14 class III & Table 15.
ASME Section VIII, Div. 1, Appendix 7 / 8 (PT) NDE (PT) NDE Procedure, DEP 31.29.02.30 API 610 Table 14 class III & Table 15.
PT report
R
R
R
R
1.5
NDE:- 100 % UT of Shaft
ASME Section VIII, Div. 1, ASME Section V, Article 5 Appendix 7 /12 & 23, NDE (UT) Procedure NDE (UT) NDE Procedure DEP 31.29.02.30 DEP 31.29.02.30 API 610 Table 14 class III API 610 Table 14 class III & & Table 15 Table 15
UT report
R
R
R
R
1.6
NDE:- 100% RT of critical areas for Casing, Seal chamber & 10% RT of Butt welded piping connection welds
ASME Section V, Article 2 & 22, NDE (RT) Procedure, DEP 31.29.02.30 API 610 Table 14 class III & Table 15
RT report
R
R
R
R
Dynamic Balancing of Impeller
API 610 11th 6.9.4 ISO 1940-1 Balancing Test ISO 1940-1 Grade 1.0 Procedure no. 11-99-31-3693
Dynamic balancing Report
H
W
W
W
Hydrostatic test of Casing & Seal chamber (100%)
API 610 11th 8.3.2, Approved Hydrostatic Test Procedure no. 11-99-90-3805, Approved No visible leakage pump data sheet, DEP 31.29.02.30 Gen Clause no. 8.3.2.12,
1.7
1.8
ASME Section VIII, Div. 1, Appendix 7, UW-51 / 52 DEP 31.29.02.30, API 610 Table 14 class III & Table 15
Hydrostatic test report, Water test certificate
H
W
W
W
Remark
RT for first casing connection welds to be excluded due to complex geometry
Test pressure shall be as per approved pump data sheet for holding time of 30 min @ ambient temperature. The chloride content of test water shall not exceed 50 ppm.
Description/Activity Controlling Documents
Sl.
1.9
Hydrostatic test of Auxiliary piping (100%)
API 610 11th 8.3.2, Approved Hydrostatic Test Procedure no. 11-99-90-3805, Approved No visible leakage pump data sheet, DEP 31.29.02.30 Gen Clause no. 8.3.2.12
Remark
Hydrostatic test report, Water test certificate
H
W
W
W
Test pressure shall be as per approved pump data sheet for holding time of 30 min @ ambient temperature. The chloride content of test water shall not exceed 50 ppm.
EN10204 Type 3.1 Material test certificate with NACE MR0175 Compliance
H
R
R
R
SS316/SS316L shall be supplied in Dual Certification.
API 610 1th edition, DEP API 610 1th edition, DEP 31.29.02.30 Gen, EN10204 Type 3.1 31.29.02.30 Gen, Datasheet & As Datasheet & As per Material test certificate. per approved Coupling drawing approved Coupling drawing
H
R
R
R
H
W
W
W
1.10
API 682 4th edition, SP2030, DEP 31.29.00.33 Air test, API 682 compliance & Hydro Gen, Approved mechanical test (if applicable) of Mechanical Seal seal drawing, Datasheet & API 610 11th edition.
1.11
Visual, Mechanical properties, Chemical analysis & Heat Treatment of Coupling
2
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI TPI TPI contractor
API 682 4th edition, SP-2030, DEP 31.29.00.33 Gen, Approved mechanical seal drawing, Datasheet & API 610 11th edition.
Assembled Pump API 610 11th 8.3.3 Approved FAT procedure DEP 31.29.02.30 API 610 11th 8.3.3 API 610 11th 6.9.3.2 Approved FAT procedure DEP 31.29.02.30
2.1
Hydraulic performance of tested pump (100%)
2.2
Vibration (mm/sec RMS) of tested pump (100%)
2.3
Bearing Temperature (℃) of tested pump (100%)
API 610 11th 8.3.4.2.2 Approved FAT procedure DEP 31.29.02.30
2.4
Noise level (dB) of tested pump (100%)
API 610 11th 8.3.4.5 Approved FAT procedure DEP 31.29.02.30
2.5
NPSH value of tested pump (100%)
API 610 11th 8.3.4.3 Approved FAT procedure DEP 31.29.02.30 Per SP-2030, 7.1.8
API 610 11th 8.3.3 Table 16 & DEP 31.29.02.30
Performance test report with curve
API 610 11th 6.9.3.6 Table 8 – Vibration limits & DEP 31.29.02.30
Vibration report with FFT spectrum
H
W
W
W
Bearing temp. record
H
W
W
W
Noise check record
H
W
W
W
NPSHre test report
H
W
W
W
API 610 11th 6.10.2.4 Bearing temp : Max. 82℃ Temp. rise : Max. 39℃ & DEP 31.29.02.30 For information. Max. 85dB DEP 31.10.00.31 & DEP 31.29.02.30 API 610 11th 8.3.4.3.4 Table 16 & DEP 31.29.02.30
Description/Activity Controlling Documents
Sl.
2.6
2.7
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI TPI TPI contractor
API 610 11th 8.3.3, Complete Unit Test @ rated speed for API 610 11th 8.3.3 Approved FAT procedure, 4 hours duration (1 per Tag) Table 16 & DEP 31.29.02.30 DEP 31.29.02.30
Bearing Housing Resonance Test of tested pump (1 per Tag)
API 610 11th 8.3.4.7, DEP 31.29.02.30, Natural Frequency of tested Approved FAT test pump Procedure no. 11-99-91-3635
Performance test report with curve
H
W
W
W
Resonance test report
H
R
R
R
3
API Plan 53B Seal System
Refer Separate ITP no. 11-99-97-3696
R
R
R
R
4
API Plan 23 Seal System
Refer Separate ITP no. 11-99-97-3697
R
R
R
R
5
Low Voltage Motors
Refer Separate ITP no. 11-99-97-3694
R
R
R
R
6
High Voltage Motors
Refer Separate ITP no. 11-99-97-3695
R
R
R
R
7
Pump skid (Mounted with all job accessories)
7.1
7.2
7.3
8
Approved painting Painting Inspection - Final paint color procedure no. shade, Final dry film thickness check, 11-99-90-3807, ES Adhesion test 30.48.00.31 As per approved GA Visual & Dimensional Check of drawing no. 11-99-25-3693 complete unit to 11-99-25-3703 Approved PackingPacking Inspection Procedure no. 11-99-90Including preservation 3802
Approved painting procedure
Painting inspection report
H
W
W
W
As per approved GA drawing
Visual & Dimensional Inspection report
H
W
W
W
Compliance of packing requirement/ Procedure
Packing list
H
R
R
R
Spares verification & Document document Review
8.1
Verification of Start-up & commissioning Spares
Approved spare list/PO
Approved spare list/PO
Packing list
H
R
W
R
8.2
MRB (Manufacturer Record Book) Review
MRB index no. 11-99-113655
Compliance of MRB index
MRB
H
R
R
R
8.3
Inspection Release Certificate (IRC)
Project Requirement
Compliance of project inspection & test requirement
IRC issued by customer inspector
H
R
H
R
Remark Complete unit test shall be performed with Job Seal, Job seal system, Job Motor, Job Coupling & Job base plate @ six points as per API 610 11th edition clause no. 8.3.3.3 (a).
Description/Activity Controlling Documents
Sl.
9 9.1
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI contractor TPI TPI
Lifting frame / beams with slings, shackles Visual Inspection, Dimensional Check Approved GA drawing & & Load test Statutory requirement
Approved GA drawing & Statutory Certified by authorized requirement third party agency
H
R
R
R
*Inspection and Test mark-up legend; W - Witness(100%); W1 - Witness(10%); W2 - Witness(20%); W3 - Witness(50%); H - Hold; R - Document Review; A - Approval; M - Monitor; S - Surveillance Signed on Behalf of:
Vendor / Sub-vendor
Signature: Print Name:
Yogesh Gohil
Date:
26-Feb-19
TPI
ECC/TPI
ADNOC/TPI
Others
Remark
ADNOC Onshore Contract No.: 16376.01 ADNOC Onshore Project No.: P11570
PUMP INSPECTION & TEST PLAN (ITP) (ALL TAGS) FOR PROCESS CENTRIFUGAL PUMPS
2
27-Feb-2019
YG
SN
MP
Re-Issued as Final
1
06-Feb-2019
YG
MP
MP
Issued as Final
B
26-Oct-2018
YG
SS
SS
Re-Issued for Approval
A
31-Aug-2018
YG
SS
SS
Issued for Approval
REV.
DATE
ORIGINATOR
REVIEWED
APPROVED
DESCRIPTION
THIS DOCUMENT IS INTENDED FOR USE BY ADNOC ONSHORE AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS.
VENDOR ITT CORPORATION INDIA PRIVATE LIMITED ENGINEERED FOR LIFE Plot No. 731, Manjusar GIDC, Manjusar, Savli Road, Vadodara – 391775
EPC CONTRACTOR China Petroleum Engineering & Construction Corporation Abu Dhabi Branch, P.O. Box 127345 Abu Dhabi UAE
ADNOC Doc Number
: 11-99-97-3693
Revision
:2
Vendor Doc No. (Optional)
: 905885-PQAP
Revision
:2
Purchase Order No.
: P-BIFP-MR02-13
Date
:10 July, 2018
Page
: 1 of 8
ADNOC Onshore Project No. : P11570 Security Code: 5 – Public
Project No.: P11570 PUMP INSPECTION & TEST PLAN (ITP) (ALL TAGS) FOR PROCESS CENTRIFUGAL PUMPS
ADNOC Onshore Doc. No.: 11-99-97-3693 Rev.: 2
Date: 27-Feb-2019 Page 2 of 8
The table below is a brief summary of the most recent revisions to this document. Details of all revisions are held on document by the issuing department. Sr. Rev. No. No.
Issue No.
Date of issue
Description of revision
1
A
‐
31‐Aug‐2018
Issued for Approval
2
B
‐
26‐Oct‐2018
Re‐issued for Approval
3
1
‐
06‐Feb‐2019
Issued as Final
4
2
‐
27‐Feb‐2019
Re‐Issued as Final
Security Code: 5 – Public
EPC FOR BAB INTEGRATED FACILITY PROJECT (BIFP) INSPECTION AND TEST PLAN Vendor:-ITT CORPORATION INDIA PVT. LTD.
16376.01
Activity:
ITP FOR PROCESS CENTRIFUGAL PUMPS
PO No.:
P-BIFP-MR02-13
ITP No.:
11-99-97-3693 Rev.D
Location:
INDIA
Description/Activity Sl.
Contract No.:
(Criticality-1, Inspection Class-I, Material Certification 3.2)
Controlling Documents
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI contractor TPI TPI
A
Pre-Inspection Meeting
Order spec., Approved drawings/documents 30.99.97.0006.1 Rev-2 11-99-7-2608 Rev-1
B
Approval status of Inspection & Test Plan (ITP)
MR, API 610 11th edition, DEP 31.29.02.30, SP2030, ISO 13709 & PO requirement.
C
Approval status of WPS & PQR
MR, API 610 11th edition, MR, API 610 11th edition, DEP DEP 31.29.02.30, SP31.29.02.30, SP-2030, ISO 1173, SP-2030, ISO 13709 13709 & PO requirement. & PO requirement.
D
MR, ASME Standard, API Approval status of NDE Procedures & MR, API 610 11th edition, DEP 610 11th edition, DEP Standards (PT, UT, RT & PMI 31.29.02.30, SP-2030 & ISO 31.29.02.30, SP-2030 AND procedures) 13709 ISO 13709
E
Approval status of FAT procedures, Hydro test procedure, Painting procedure & and other procedure
MR, API 610 11th edition, DEP 31.29.02.30, SP2030, ISO 13709 & PO requirement.
Order spec., Approved drawings/documents
Minutes of PIM
H
H
H
H
MR, API 610 11th edition, DEP 31.29.02.30, SP-2030, ISO 13709 & PO requirement.
Approved ITP
H
R
A
A
Approved WPS & PQR
H
R
A
A
Approved NDE & PMI procedures
H
R
A
A
Approved Procedures
H
R
A
A
MR, API 610 11th edition, DEP 31.29.02.30, SP-2030, ISO 13709 & PO requirement.
Remark
Description/Activity Controlling Documents
Sl.
1
1. Chemical Analysis 2. Mechanical Testing 3. Hardness Test 4. IGC testing
Approved CS drawing, PR, Pump Data sheet, API 610 11th Edition, ASTM Material Standard, NACE MR0175, ISO 15156, & DEP 31.29.02.30 : Table I1, Class III, MSS-SP-55, ES 30.99.12.3207
Approved CS drawing, Pump Data sheet, API 610 11th Edition, Compliance of ASTM Material Standard, DEP 30.10.02.35, NACE MR0175, ISO 15156, SP-2041 & DEP 39.01.10.12, MSS-SP-55 No visible defect
EN10204 Type 3.2 Material test certificate with NACE MR0175 Compliance
H
W
W
W
Approved CS drawing, Pump Data sheet, API 610 11th Edition, Compliance of ASTM Material Standard, DEP 30.10.02.35, NACE MR0175, ISO 15156, SP-2041 & DEP 39.01.10.12, MSS-SP-55 No visible defect
EN10204 Type 3.1 Material test certificate with NACE MR0175 Compliance
R
R
R
R
5. Ferrite Content 6. Visual Inspection
1.2
Remark
Raw Material Stage (Component level) Material Inspection & Certification of Casing, Seal Chamber, Impeller & Shaft including: (One per Heat/Batch)
1.1
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI TPI TPI contractor
Material Inspection & Certification of Casing wearing, Impeller wearings Seal Chamber wearing, Aux. fluid piping (Flange, Valve, & Pipe ), Casing stud, Approved CS drawing, PR, Casing nut, Pump Data sheet, API 610 Seal gland stud, Seal gland nut & Spiral wound Gasket 11th Edition, ASTM Material Standard, NACE MR0175, ISO 15156, & 1. Chemical Analysis DEP 31.29.02.30 : Table I1, Class III, MSS-SP-5 2. Mechanical Testing 3. Hardness Test 4. Heat treatment 5. Visual Inspection
1) For Austenitic Stainless Steel Castings, IGC testing shall be carried out as per ASTM 262 Practice B. 2) For Shaft, IGC testing shall be carried out as per ASTM 262 Practice E. 3) For Duplex material, Corrosion test G48 method A at 40°C for 24 hrs (Weight loss < 4.0 g/m2) ASTM A923 Method A (Unaffected structure) Micro Examination at 400 to 500X. 4) Heat treatment report shall be provided to TPIA for review. 5) IGC/Corrosion testing is not applicable for 12% material.
Description/Activity Controlling Documents
Sl.
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI TPI TPI contractor
1.3
PMI of Casing, Seal chamber, Impeller, Shaft, Impeller wearings, Approved CS drawing & Seal wearing, Casing wearing, ASTM Material Standard, Throttle bushing, Casing stud, Casing nut, Seal gland stud, seal & gland nut
Approved CS drawing & ASTM Material Standard,
PMI test report
H
R
W
R
1.4
NDE:PT(LP): 100% of all accessible and machined surfaces of Casing, Seal chamber, Impeller, Base plate lifting lug & Aux. Fluid piping connections including casing connection welds
ASME Section V, Article 6 & 24, NDE (PT) NDE Procedure, DEP 31.29.02.30 API 610 Table 14 class III & Table 15.
ASME Section VIII, Div. 1, Appendix 7 / 8 (PT) NDE (PT) NDE Procedure, DEP 31.29.02.30 API 610 Table 14 class III & Table 15.
PT report
R
R
R
R
1.5
NDE:- 100 % UT of Shaft
ASME Section VIII, Div. 1, ASME Section V, Article 5 Appendix 7 /12 & 23, NDE (UT) Procedure NDE (UT) NDE Procedure DEP 31.29.02.30 DEP 31.29.02.30 API 610 Table 14 class III API 610 Table 14 class III & & Table 15 Table 15
UT report
R
R
R
R
1.6
NDE:- 100% RT of critical areas for Casing, Seal chamber & 10% RT of Butt welded piping connection welds
ASME Section V, Article 2 & 22, NDE (RT) Procedure, DEP 31.29.02.30 API 610 Table 14 class III & Table 15
RT report
R
R
R
R
Dynamic Balancing of Impeller
API 610 11th 6.9.4 ISO 1940-1 Balancing Test ISO 1940-1 Grade 1.0 Procedure no. 11-99-31-3693
Dynamic balancing Report
H
W
W
W
Hydrostatic test of Casing & Seal chamber (100%)
API 610 11th 8.3.2, Approved Hydrostatic Test Procedure no. 11-99-90-3805, Approved No visible leakage pump data sheet, DEP 31.29.02.30 Gen Clause no. 8.3.2.12,
1.7
1.8
ASME Section VIII, Div. 1, Appendix 7, UW-51 / 52 DEP 31.29.02.30, API 610 Table 14 class III & Table 15
Hydrostatic test report, Water test certificate
H
W
W
W
Remark
RT for first casing connection welds to be excluded due to complex geometry
Test pressure shall be as per approved pump data sheet for holding time of 30 min @ ambient temperature. The chloride content of test water shall not exceed 50 ppm.
Description/Activity Controlling Documents
Sl.
1.9
Hydrostatic test of Auxiliary piping (100%)
API 610 11th 8.3.2, Approved Hydrostatic Test Procedure no. 11-99-90-3805, Approved No visible leakage pump data sheet, DEP 31.29.02.30 Gen Clause no. 8.3.2.12
Remark
Hydrostatic test report, Water test certificate
H
W
W
W
Test pressure shall be as per approved pump data sheet for holding time of 30 min @ ambient temperature. The chloride content of test water shall not exceed 50 ppm.
EN10204 Type 3.1 Material test certificate with NACE MR0175 Compliance
H
R
R
R
SS316/SS316L shall be supplied in Dual Certification.
API 610 1th edition, DEP API 610 1th edition, DEP 31.29.02.30 Gen, EN10204 Type 3.1 31.29.02.30 Gen, Datasheet & As Datasheet & As per Material test certificate. per approved Coupling drawing approved Coupling drawing
H
R
R
R
H
W
W
W
1.10
API 682 4th edition, SP2030, DEP 31.29.00.33 Air test, API 682 compliance & Hydro Gen, Approved mechanical test (if applicable) of Mechanical Seal seal drawing, Datasheet & API 610 11th edition.
1.11
Visual, Mechanical properties, Chemical analysis & Heat Treatment of Coupling
2
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI TPI TPI contractor
API 682 4th edition, SP-2030, DEP 31.29.00.33 Gen, Approved mechanical seal drawing, Datasheet & API 610 11th edition.
Assembled Pump API 610 11th 8.3.3 Approved FAT procedure DEP 31.29.02.30 API 610 11th 8.3.3 API 610 11th 6.9.3.2 Approved FAT procedure DEP 31.29.02.30
2.1
Hydraulic performance of tested pump (100%)
2.2
Vibration (mm/sec RMS) of tested pump (100%)
2.3
Bearing Temperature (℃) of tested pump (100%)
API 610 11th 8.3.4.2.2 Approved FAT procedure DEP 31.29.02.30
2.4
Noise level (dB) of tested pump (100%)
API 610 11th 8.3.4.5 Approved FAT procedure DEP 31.29.02.30
2.5
NPSH value of tested pump (100%)
API 610 11th 8.3.4.3 Approved FAT procedure DEP 31.29.02.30 Per SP-2030, 7.1.8
API 610 11th 8.3.3 Table 16 & DEP 31.29.02.30
Performance test report with curve
API 610 11th 6.9.3.6 Table 8 – Vibration limits & DEP 31.29.02.30
Vibration report with FFT spectrum
H
W
W
W
Bearing temp. record
H
W
W
W
Noise check record
H
W
W
W
NPSHre test report
H
W
W
W
API 610 11th 6.10.2.4 Bearing temp : Max. 82℃ Temp. rise : Max. 39℃ & DEP 31.29.02.30 For information. Max. 85dB DEP 31.10.00.31 & DEP 31.29.02.30 API 610 11th 8.3.4.3.4 Table 16 & DEP 31.29.02.30
Description/Activity Controlling Documents
Sl.
2.6
2.7
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI TPI TPI contractor
API 610 11th 8.3.3, Complete Unit Test @ rated speed for API 610 11th 8.3.3 Approved FAT procedure, 4 hours duration (1 per Tag) Table 16 & DEP 31.29.02.30 DEP 31.29.02.30
Bearing Housing Resonance Test of tested pump (1 per Tag)
API 610 11th 8.3.4.7, DEP 31.29.02.30, Natural Frequency of tested Approved FAT test pump Procedure no. 11-99-91-3635
Performance test report with curve
H
W
W
W
Resonance test report
H
R
R
R
3
API Plan 53B Seal System
Refer Separate ITP no. 11-99-97-3696
R
R
R
R
4
API Plan 23 Seal System
Refer Separate ITP no. 11-99-97-3697
R
R
R
R
5
Low Voltage Motors
Refer Separate ITP no. 11-99-97-3694
R
R
R
R
6
High Voltage Motors
Refer Separate ITP no. 11-99-97-3695
R
R
R
R
7
Pump skid (Mounted with all job accessories)
7.1
7.2
7.3
8
Approved painting Painting Inspection - Final paint color procedure no. shade, Final dry film thickness check, 11-99-90-3807, ES Adhesion test 30.48.00.31 As per approved GA Visual & Dimensional Check of drawing no. 11-99-25-3693 complete unit to 11-99-25-3703 Approved PackingPacking Inspection Procedure no. 11-99-90Including preservation 3802
Approved painting procedure
Painting inspection report
H
W
W
W
As per approved GA drawing
Visual & Dimensional Inspection report
H
W
W
W
Compliance of packing requirement/ Procedure
Packing list
H
R
R
R
Spares verification & Document document Review
8.1
Verification of Start-up & commissioning Spares
Approved spare list/PO
Approved spare list/PO
Packing list
H
R
W
R
8.2
MRB (Manufacturer Record Book) Review
MRB index no. 11-99-113655
Compliance of MRB index
MRB
H
R
R
R
8.3
Inspection Release Certificate (IRC)
Project Requirement
Compliance of project inspection & test requirement
IRC issued by customer inspector
H
R
H
R
Remark Complete unit test shall be performed with Job Seal, Job seal system, Job Motor, Job Coupling & Job base plate @ six points as per API 610 11th edition clause no. 8.3.3.3 (a).
Description/Activity Controlling Documents
Sl.
9 9.1
Intervention (M, H, W, R or A) Specification/ Form to record Result Acceptance Criteria Reference of Compliance Vendor/SubECC/ ADNOC/ TPI contractor TPI TPI
Lifting frame / beams with slings, shackles Visual Inspection, Dimensional Check Approved GA drawing & & Load test Statutory requirement
Approved GA drawing & Statutory Certified by authorized requirement third party agency
H
R
R
R
*Inspection and Test mark-up legend; W - Witness(100%); W1 - Witness(10%); W2 - Witness(20%); W3 - Witness(50%); H - Hold; R - Document Review; A - Approval; M - Monitor; S - Surveillance Signed on Behalf of:
Vendor / Sub-vendor
Signature: Print Name:
Yogesh Gohil
Date:
26-Feb-19
TPI
ECC/TPI
ADNOC/TPI
Others
Remark
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